Related Manuals for Labkotec idOil-D30
Summary of Contents for Labkotec idOil-D30
- Page 1 Installation and Operating Instructions ® idOil -D30 Oil Separator Alarm Device DOC001602-EN-4 8/27/2018...
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Page 2: Table Of Contents
Installation and Operating Instructions | idOil-D30 2/51 Table of contents 1. General information about the manual ........... - Page 3 Installation and Operating Instructions | idOil-D30 3/51 7.3.1. Home screen ........... . .
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Page 4: General Information About The Manual
All of our products have been designed and manufactured with due consideration to the essential European standards, statutes and regulations. Labkotec Oy has a certified ISO 9001 quality management system and ISO 14001 environmental management system. 1.3. -
Page 5: Safety And The Environment
The device must be used in accordance with the instructions provided in this document. Other use is counter to the product’s purpose of use. Labkotec cannot be held liable for any damage caused by using the device in violation of its purpose of use. -
Page 6: Repair
Installation and Operating Instructions | idOil-D30 6/51 If the temperature in the installation environment is expected to exceed +40°C, the temperature tolerance of the supply voltage and relay connection cable must be at least +80°C. Otherwise, any cable that meets the applicable electrical regulations can be used as the supply voltage and relay connection cable. -
Page 7: Product Description
Installation and Operating Instructions | idOil-D30 7/51 Product description 3.1. Production operation ® idOil is an alarm system intended for monitoring liquid levels particularly in oil and sand separators. The system consists of the idOil control unit and the idOil sensors installed in the separator. -
Page 8: Products
Installation and Operating Instructions | idOil-D30 8/51 3.2. Products Control unit: Type name Description idOil -D30 Control unit, 100-240 V AC Sensors: Type name Description idOil -LIQ High level sensor to sense excessively high liquid level idOil -OIL Oil sensor to detect the thickness of the oil layer... -
Page 9: Dimensions Idoil-Liq High Liquid Level Sensor
Installation and Operating Instructions | idOil-D30 9/51 3.3.2. Dimensions idOil-LIQ high liquid level sensor A Sensor’s sensing element S Alarm switching point Figure 3. High liquid level sensor idOil-LIQ – structure and dimensions (mm) 3.3.3. Dimensions of the idOil-OIL oil sensor... -
Page 10: Dimensions Idoil-Slu Sludge Sensor
Installation and Operating Instructions | idOil-D30 10/51 3.3.4. Dimensions idOil-SLU sludge sensor T Sensor gap S Alarm trigger point Figure 5. Sludge sensor idOil-SLU – structure and dimensions (mm) DOC001602-EN-4... -
Page 11: Installation
4.1. Installing the control unit The idOil-D30 control unit is DIN rail mounted (M36). Due to its open structure and to prevent electrical shocks, the idOil-D30 control unit must be installed inside a separate enclosure or device cabinet. The control unit must be installed in a safe (non-Ex) space. -
Page 12: Installing The Idoil-Oil Sensor
Installation and Operating Instructions | idOil-D30 12/51 if the filter is dirty if the automatic closure device is blocked or if some other situation causes blockage in the discharge pipe 1 idOil-LIQ high liquid level sensor A Air B Oil... -
Page 13: Installing The Idoil-Slu Sludge Sensor
Installation and Operating Instructions | idOil-D30 13/51 4.2.3. Installing the idOil-SLU sludge sensor The sensor issues an alarm on sludge, sand or other solids accumulated at the bottom of the separator. The sensor’s exact installation depth depends on the following:... -
Page 14: Connections
Installation and Operating Instructions | idOil-D30 14/51 Connections Read Section General safety instructions before installation. Make the connections when the device is de-energised. The legends for the connection diagrams can be found in the section following the diagrams. 5.1. Connection diagrams 5.1.1. -
Page 15: Connection With A Two-Sensor Cable Connector
Installation and Operating Instructions | idOil-D30 15/51 5.1.2. Connection with a two-sensor cable connector Figure 13. Connection with a two-sensor cable connector DOC001602-EN-4... -
Page 16: Connection With A Three-Sensor Cable Connector
Installation and Operating Instructions | idOil-D30 16/51 5.1.3. Connection with a three-sensor cable connector Figure 14. Connection with a three-sensor cable connector 5.2. Explanations of connection diagrams Supply voltage 100–240 V AC (N.B. The device does not include a mains switch, see Section General safety... - Page 17 Installation and Operating Instructions | idOil-D30 17/51 Sensor connectors = sensor 1, connection 1 = sensor 1, connection 2 = sensor 2, connection 1 = sensor 2, connection 2 = sensor 3, connection 1 = sensor 3, connection 2 The sensor connection is a polarity-free digital bus, which means that it does not matter which sensor terminal the wires are connected to.
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Page 18: Commissioning
Installation and Operating Instructions | idOil-D30 18/51 Commissioning The device can be commissioned in the two ways described in the following sections: Simple commissioning Commissioning through the browser-based user interface 1 Display 2 Reset button 3 Type plate with the serial number Figure 15. -
Page 19: Factory Settings Of The Idoil Control Unit
Installation and Operating Instructions | idOil-D30 19/51 Depending on how many sensors are connected to the control unit, the display may show the following message, for example: "Detecting sensors, 3 sensor(s) found". Figure 19. Three sensors found. Once all sensors have been identified, the display shows the message: SYSTEM OK. -
Page 20: Commissioning Through The Browser-Based Interface
Installation and Operating Instructions | idOil-D30 20/51 All sensors connected to the Connected sensors control unit function upon sensor alarm function and sensor fault Relay 1 maintenance period alarm relay is restored when alarm is reset Relay settings All sensors connected to the... -
Page 21: System Settings
Installation and Operating Instructions | idOil-D30 21/51 1. Use the network settings of the terminal device to find the WLAN network provided by the idOil device. 2. Enter the WLAN network password. The password is five zeroes followed by the eight final characters of the device's serial number. -
Page 22: Sensor Naming And Identification
Installation and Operating Instructions | idOil-D30 22/51 6.3.3. Sensor naming and identification Once the system settings have been set, the control unit switches to sensor identification mode and requests a password as shown in the figure. Figure 23. Sensor identification; enter password Enter 1234 in the password field and press the Log in button. - Page 23 Installation and Operating Instructions | idOil-D30 23/51 Figure 25. Sensor identifications; sensors found If necessary, enter identifiers for the sensors in the Descriptionfield and press the Savebutton. If the control unit does not identify all connected sensors. Check the sensor connections.
- Page 24 Installation and Operating Instructions | idOil-D30 24/51 Figure 26. Sensor identification, stop detection Once all connected sensors have been identified and individual descriptions have been provided for them: Press the home screen button in the upper left corner: The idOil separator alarm system is now operational at factory settings.
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Page 25: Operation
Installation and Operating Instructions | idOil-D30 25/51 Operation After installation and commissioning, the idOil separator alarm system functions entirely independently and does not require constant monitoring. The system state, alarms and failures can be viewed on the control unit display and through the browser-based operating system. -
Page 26: Resetting An Alarm
Installation and Operating Instructions | idOil-D30 26/51 After the alarm delay (10 s): The buzzer lets out an alarm sound and the backlight of the display begins to flash. The relays are switched to the alarm position. Both relays are de-energised in alarm and fault situations (factory setting). -
Page 27: Home Screen
Installation and Operating Instructions | idOil-D30 27/51 7.3.1. Home screen The browser-based interface always starts in the home screen shown in the figure below. You can also access the home screen by pressing the icon in the upper left corner. -
Page 28: Menu List
Installation and Operating Instructions | idOil-D30 28/51 idOil Type name of the control unit 2017-01-04 Date and time of the device's internal clock 16:45 Home screen button; by clicking this icon, you can return to the home screen Menu Selection of menu options Settings menu. -
Page 29: Alarm Log
Installation and Operating Instructions | idOil-D30 29/51 Figure 29. Menu list 7.3.2.1. Alarm log The alarm log records the times of the alarm and fault situations, the reset times, and the times at which the alarms and faults are eliminated. The following events are recorded in the alarm log: Sensor alarm situation. -
Page 30: Inspection
Installation and Operating Instructions | idOil-D30 30/51 Figure 30. Alarm log 7.3.2.2. Inspection This function adds an inspection measure in the device's inspection log. Recording inspection measures resets the inspection counter. Press the Start inspection button to activate the inspection form. -
Page 31: Inspection Log
Installation and Operating Instructions | idOil-D30 31/51 Figure 31. Inspection 7.3.2.3. Inspection log The Inspection log view shows the latest inspection note first. Alarms during inspection are shown in the inspection log. These alarms are not shown in the alarm log. -
Page 32: Language
Installation and Operating Instructions | idOil-D30 32/51 Figure 32. Inspection log 7.3.2.4. Language You can select one of the supported languages in the Language menu. Select the desired language and press the Selectbutton. This will change the language of the browser interface and local display to the selected language. -
Page 33: Date And Time
Installation and Operating Instructions | idOil-D30 33/51 Figure 33. Language selection 7.3.2.5. Date and time The control unit's date, time, time zone and automatic daylight saving setting can be set and updated in this view. Make the necessary changes and press the Savebutton. -
Page 34: Customer Data
Installation and Operating Instructions | idOil-D30 34/51 Figure 35. Password prompt Enter the password and press the Log inbutton. The Settings menu features the functions shown in the figure below. The functions are described in more detail in the following paragraphs. -
Page 35: Inspection Settings
Installation and Operating Instructions | idOil-D30 35/51 Figure 37. Customer data 7.3.3.2. Inspection settings In the Inspection settings menu, you can set the inspection period counter. You can select between: never (factory setting, inspection period not used) 1 month 3 months... -
Page 36: Alarm Settings
Installation and Operating Instructions | idOil-D30 36/51 7.3.3.3. Alarm settings In the Alarm settings menu, you can change the following alarm settings: Alarm buzzer: Off/On. If Off is selected, the buzzer will not sound upon an alarm. Alarm repeat (24 h): Off/On. If On is selected, the alarm will be repeated 24 hours after a reset, if the cause of the alarm has not been eliminated. - Page 37 Installation and Operating Instructions | idOil-D30 37/51 Figure 40. Relay settings DOC001602-EN-4...
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Page 38: Software Update
Installation and Operating Instructions | idOil-D30 38/51 7.3.3.5. Software update The software of the control unit can be updated through the user interface. The Software update menu shows the current software version and the available language options. Figure 41. Software update Upload the new software as follows: Press the Upload new software packagebutton. -
Page 39: Restoring Factory Settings
Installation and Operating Instructions | idOil-D30 39/51 Figure 43. Software uploaded to the control unit Press the Updatebutton. The software update begins and the message in the figure below is shown in the display. The various phases of the software update are presented in the control unit display. - Page 40 Installation and Operating Instructions | idOil-D30 40/51 Figure 45. Restoring factory settings Confirm the restoration of the factory settings by pressing the Continue button. DOC001602-EN-4...
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Page 41: Wlan Settings
Installation and Operating Instructions | idOil-D30 41/51 Figure 46. Factory settings - confirm restoration After this, the system shows the following message: "Restoring factory settings. Please reload the web page in a few moments. If the WLAN connection is lost, reconnect the device."... -
Page 42: Maintenance
Installation and Operating Instructions | idOil-D30 42/51 Maintenance The operation of the separator system and alarm device must be checked at least every 6 months by experienced personnel. The following is recommended in conjunction with the inspection: functional check of the idOil alarm device with the test function and sensor (see Section... -
Page 43: Maintenance Measures
Installation and Operating Instructions | idOil-D30 43/51 1. idOil-LIQ (high liquid level): ► Immerse the sensor in oil or water. 2. idOil-OIL (oil): ► Immerse the sensor in oil. If this is not possible, lift the sensor into the air. - Page 44 Installation and Operating Instructions | idOil-D30 44/51 EXPLOSION HAZARD! Observe the installation and maintenance instructions for explosive atmospheres! The measuring device must be Exi classified if the sensor is in an explosive area. If problems occur, contact Labkotec Oy's service department. DOC001602-EN-4...
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Page 45: Technical Specifications
Installation and Operating Instructions | idOil-D30 45/51 Technical specifications 9.1. Technical specifications for the idOil control unit TECHNICAL SPECIFICATIONS idOil-D30 Dimensions 157 mm x 86 mm x 58 mm (w x h x d) Enclosure IP20, material: polycarbonate (cover) and Noryl (bottom) -
Page 46: Technical Specifications Idoil-Liq High Liquid Level Sensor
Installation and Operating Instructions | idOil-D30 46/51 ATEX and IECEx VTT 16 ATEX 018X IECEx VTT 16.0005X Ex classification II (1) G [Ex ia Ga] IIB Special terms (X) Ta = -30 °C…+60 °C Exi connection values Uo = 14.5 V, Io = 78 mA, Po = 367 mW, R = 243 Ω... -
Page 47: Technical Specifications Idoil-Oil Oil Sensor
Installation and Operating Instructions | idOil-D30 47/51 9.3. Technical specifications idOil-OIL oil sensor TECHNICAL SPECIFICATIONS idOil-OIL Operating principle Conductance Enclosure Enclosure class: IP 68 Materials: PVC, AISI 316, PA, CR, NBR Weight 500 g (incl. 5 m cable) Temparature Operation: 0ºC…+60ºC Environment: -30ºC…+60ºC... - Page 48 Installation and Operating Instructions | idOil-D30 48/51 ATEX and IECEx VTT 17 ATEX 006X IECEx VTT 17.0004X Ex classification II 1 G Ex and IIB T5 Ga Special terms (X) Ta = -25°C…+60°C Exi connection values Ui = 16 V, Ii = 80 mA, Po = 400 mW Maximum values in explosion group IIB Ci <...
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Page 49: Appendices
Installation and Operating Instructions | idOil-D30 49/51 Appendices 10.1. APPENDIX A System digram DOC001602-EN-4... - Page 50 Installation and Operating Instructions | idOil-D30 50/51 DOC001602-EN-4...
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Page 51: Installation And Operating Instructions | Idoil-D30
Installation and Operating Instructions | idOil-D30 51/51 DOC001602-EN-4...
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