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Fastech Ezi-Step Plus-R User Manual

Micro stepping system with network based motion controller
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User Manual
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( Rev.08.05.028)

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Summary of Contents for Fastech Ezi-Step Plus-R

  • Page 1 User Manual Text ( Rev.08.05.028)

  • Page 2: Table Of Contents

    6.5 Motor Connector(CN3) ............26 6.6 Encoder Connector(CN2) ............26 6.7 Power Connector(CN4) ............26 6.8 I/O Signal Connector(CN1) ............27 6.9 Communication Connector(CN5) ............ 27 7. External Name and Function Setting of Ezi -STEP-PR-MI ....28 www.fastech.co.kr...
  • Page 3 11.1 Connection with the PC ............52 11.2 Communication Interf ace Circuit ..........54 12. Protective Function ..........55 12.1 Alarm Type ..............55 12.2 Acquiring Alarm Information ............ 55 12.3 Alarm Reset ..............56 13. Parameter ............57 www.fastech.co.kr...
  • Page 4 1. Safety Precautions 13.1 Parameter List ..............57 13.2 External Encoder Connection ............ 57 13.3 Parameter Description ............58 Appendix ............... 62 www.fastech.co.kr...

  • Page 5: Safety Precautions

    Thoroughly Read the manual provided with the purchased Ezi - STEP. ☞ When the manual is damaged or lost, contact a FASTECH agent or the address on the last page of the manual.
  • Page 6 3) Do not install objects. 4) If more than 2 drives are installed in a line, keep the interval of 20mm or more vertically and 50mm or more horizontally. www.fastech.co.kr...

  • Page 7: Specifications Of The Drive

    1. Safety Precautions 2. Specifications of the Dri ve 2.1 Characteristic Table 1) Ezi-STEP-PR www.fastech.co.kr...
  • Page 8 1. Safety Precautions 2) Ezi-STEP-PR-MI www.fastech.co.kr...

  • Page 9: Dimensions

    1. Safety Precautions 2.2 Dimensions 1) Ezi-STEP-PR 2) Ezi-STEP-PR-MI www.fastech.co.kr...

  • Page 10: Specifications Of The Motor

    3. Specifications of the Motor 3. Specifications of the Motor 3.1 BM-20 Series 1) Specifications 2) Dimensions www.fastech.co.kr...

  • Page 11: Series

    3. Specifications of the Motor 3.2 BM-28 Series 1) Specifications 2) Dimensions www.fastech.co.kr...

  • Page 12: Series

    3. Specifications of the Motor 3.3 BM-42 Series 1) Specifications 2) Dimensions www.fastech.co.kr...

  • Page 13: Series

    3. Specifications of the Motor 3.4 BM-56 Series Ezi-STEP-PR drive only. 1) Specifications 2) Dimensions www.fastech.co.kr...

  • Page 14: Series

    3. Specifications of the Motor 3.5 BM-60 Series Ezi-STEP-PR drive only. 1) Specifications 2) Dimensions www.fastech.co.kr...

  • Page 15: Series

    3. Specifications of the Motor 3.6 BM-86 Series Ezi-STEP-PR drive only. 1) Specifications 2) Dimensions www.fastech.co.kr...

  • Page 16: Characteristics Of Motor Torque

    4. Characteristics of Motor Torque 4. Characteristics of Motor Torque Measured condition : Motor Voltage=24VDC Motor Current=Rated Current (refer to motor speci fication) BM-56 series :Ezi-STEP-PR drive only. BM-60 series :Ezi-STEP-PR drive only. www.fastech.co.kr...
  • Page 17 4. Characteristics of Motor Torque Measured condition : Motor Voltage=40VDC Motor Current=Rated Current (refer to motor specification) Measured condition : Motor Voltage=70VDC Motor Current=Rated Current (refer to motor specification) www.fastech.co.kr...

  • Page 18: Configuration Of The Controller

    5. Configuration of the Controller 5. Configuration of the Controller 5.1 Combination of Motor and Drive 1) Ezi-STEP-PR 2) Ezi-STEP-PR-MI www.fastech.co.kr...

  • Page 19: Controller Configuration

    5. Configuration of the Controller 5.2 Controller Configuration 1) Configuration of Ezi-STEP-PR20/ Ezi-STEP-PR28/ Ezi-STEP-PR42/ Ezi-STEP-PR56 Ezi-STEP-PR60 2) Configuration of Ezi-STEP-PR86 www.fastech.co.kr...
  • Page 20 5. Configuration of the Controller 3) Configuration of Ezi-STEP-PR-MI www.fastech.co.kr...

  • Page 21: External Wiring Diagram

    5. Configuration of the Controller 5.3 External Wiring Diagram 1) Diagram of Ezi-STEP-PR20/ Ezi-STEP-PR28/ Ezi-STEP-PR42/ Ezi-STEP-PR56 Ezi-STEP-PR60 www.fastech.co.kr...
  • Page 22 5. Configuration of the Controller 2) Diagram of Ezi-STEP-PR86 www.fastech.co.kr...
  • Page 23 5. Configuration of the Controller 3) Diagram of Ezi-STEP-PR-MI www.fastech.co.kr...

  • Page 24: External Name And Function Setting Of Ezi-Step-Pr

    6. External Name and Function Setting of Ezi-STEP-PR 6. External Name and Function Setting of Ezi-STEP-PR 6.1 Appearance and Part Name 1) Ezi-STEP-PR20/ Ezi-STEP-PR28/ Ezi-STEP-PR42/ Ezi-STEP-PR56 Ezi-STEP-PR60 1) Ezi-STEP-PR86 www.fastech.co.kr...

  • Page 25: Status Display Led

    SW2.1 is ON. : Terminator resistor is On. 921600 The communication speed of drive modules connec ted to one segment must Caution be set to the same value. Support max. 115200[bps] when using RS -232 to RS-485 conveter Caution www.fastech.co.kr...

  • Page 26: Motor Connector(Cn3)

    For setup of connected encoder resolution, refer to 「12 Parameter」. 6.7 Power Connector (CN4) Power supply connector ( Connector Type : Molex 5569-02A2) Function ± 10% Power input : 24VDC Power input : (86mm) Function Power input : ± 10% Power input : 24VDC www.fastech.co.kr...

  • Page 27: I/O Signal Connector(Cn1)

    Connector Type : RJ45 Cable Type : UTP/STP CAT5E Pin No. Function LED No. Display Color Lighting Condition 1,2,4,5,7,8 Green Flash when CPU in the drive operates Data+ Flash when this communicates with the COMM Yellow upper controller Data- case Frame GND www.fastech.co.kr...

  • Page 28: External Name And Function Setting Of Ezi -Step-Pr-Mi

    SW2 sets whether terminal resis tance is used. SW2.1 is to set the use of terminal resistance, and SW2.2~SW2.4 is to set the communication speed as follows . www.fastech.co.kr...

  • Page 29: Motor Connection (Cn3)

    A Phase /A Phase /B Phase 7.5 Encoder Connection (CN2) Function 5VDC 5VDC GND Frame GND Frame GND To setup connected encoder resolution, refer to 「13 Parameter」. 7.6 Power Connection(CN4) Function ± 10% Power input : 24VDC Power input : www.fastech.co.kr...

  • Page 30: I/O Signal Connection (Cn1)

    DLL library. programmable Connect the Brake (current consumption is under 200[mA]) for pin 24. Caution Refer to 8.4 Output signal for the Brake that is over 200[mA]. 7.8 Communication Con necttion (CN5) Function Data+ Data- www.fastech.co.kr...

  • Page 31: Control I/O Signal

    None OUT4 None OUT5 AlarmBlink OriginSearchOK None OUT6 ServoReady None OUT7 Brake Position Table output 0 ~ Position Table output 2 None OUT8 (PT OUT 0 ~ PT OUT 2) None OUT9 User Output 0 ~ User Output 8 www.fastech.co.kr...

  • Page 32: Connection Circuit

    1) Input Circuit Input circuit power of DC24V±10% (consumed current : about 5mA/circuit) should be separately prepared. Drive Internal Circuit Connect NPN type Input signal Connect the ‘+24V external’signal of drive to ‘+24V’ of Controller . www.fastech.co.kr...
  • Page 33 In this case, working power capacity should add output power capacity to input power capacity. Applied voltage and power capacity in the control output port are as follows. · Applied voltage ≤ 30V · Electrified current ≤ 15mA Output Port DC 30V Within 15㎃ Drive Internal Circuit www.fastech.co.kr...

  • Page 34: Input Signal

    2) To set position table number(0~255) to save current position values ‘Teaching’ input signal. By using PT A0~A7 signals, the position table address can be set from 0 to 255 with a binary number. A0 is LSB(least significant bit ) and A7 is MSB(most www.fastech.co.kr...
  • Page 35 *1. Timing of signals : PT A0~A7 signals must be set before (50msec) PT Start signal set to [ON]. *2. If the PT A0~A7 signals are not used and the PT Start signal set to [ON], the PT No. 0 will be executed. www.fastech.co.kr...
  • Page 36 When Jog+ or Jog- signal is ON, the motor rotates clockwise or counterclockwise until it reaches the hardware limit or the software limit. Jog motion pattern is subject to jog related parameters (No.7: start speed, No.6: speed, No.8: Acc Dec time). www.fastech.co.kr...
  • Page 37 Pause signal should be set to OFF. Pause signal pulse scale is 10ms or more. Motion Pattern Pause Input : A Pause Input : B *1. This function is not applied while ‘Repeat Test’ of the User Program(GUI) is executing. www.fastech.co.kr...
  • Page 38 3) When Teaching signal is set to ON, the position value[pulse] is save to position value of corresponding PT. At this time, it becomes the absolute position value. 4) Teaching signal pulse scale is 10ms or more. Motion Pattern PT No. Input A0-A7 Teaching Signal www.fastech.co.kr...
  • Page 39 11) E-Stop Input When ‘Emergency stop’ signal is set to ON, th e current motion is stopped immediately without deceleration. E -Stop signal is active in ON level and pulse scale is 10ms or more. Motion Pattern Emr Stop Input www.fastech.co.kr...
  • Page 40 PT 15 as shown in Figure 1). However, if ‘JPT Input0~Input2 ’ input signal is set to ON while PT 14 is executing, each corresponding position number is executed as shown in Figure 2)~4). PT 14 Data PT No. … JP Table No. JPT 0 JPT 1 JPT 2 … www.fastech.co.kr...
  • Page 41 PT data is more than ‘0’, the time lapses additionally and then next motion is execute d. 【Example】 PT 14 Data PT No. … Wait Time JP Table No JPT 0 JPT 1 JPT 2 … 10015 10115 10116 10255 www.fastech.co.kr...

  • Page 42: Output Signal

    50V : EzT-NDR-20, EzT-NDR-28, EzT-NDR-42, EzT-NDR-56, EzT-NDR-60 90V : EzT-NDR-86 20V : EzT-NDR-20, EzT-NDR-28, EzT-NDR-42, EzT-NDR-56, EzT-NDR-60 36V : EzT-NDR-86 (Lower limit) 20V : EzT-NDR-20, EzT-NDR-28, EzT-NDR-42, EzT-NDR-56, EzT-NDR-60 36V : EzT-NDR-86 (Upper limit) 28V : EzT-NDR-20, EzT-NDR-28, EzT-NDR-42, EzT-NDR-56, EzT-NDR-60 70V : EzT-NDR-86 www.fastech.co.kr...
  • Page 43 When ACK signal is set to ON and END signal is set to OFF, all motion loops are finished. Then ACK signal becomes OFF and END signal becomes ON. Refer to 「Ezi-STEP Plus-R User Manual – ‘Position Table Function ’」. Output 4) ‘Moving’...
  • Page 44 This signal used for the Brake that is over 200[mA]/DC24V o f current consumption. Brake, Relay and diode is needed for this function and the signal connection diagram is as follows. *1 Brake : User selected Brake *2 Relay : under 15[mA] / DC24V *3 Diode : 1N4004 or equivalent www.fastech.co.kr...

  • Page 45: Operation

    9. Operation 9.1 Power Supply Timing Ezi-STEP Plus-R is supplied power through drive module to motor. Therefore, connect the drive and the motor with a cable and then supply power to the drive module. After power is supplied, the motor is basically set to STEP ON status.
  • Page 46 Number of pulses per revolution. Pulse per The range of ‘Axis Max Speed’parameter is depend 0~15 Revolution on this value. Teaching Function Teaching can be executed only by User Program(GUI). For more information, refer to 「User Manual – Position Table Function 」. www.fastech.co.kr...

  • Page 47: Other Operation Functions

    The machine executes speed control operation at the speed set by parameters according to inputting ‘Jog+’ and ‘Jog-‘ signals. 【Parameter Setting 】 Parameter Name Setting Value Unit Jog Speed 1500 [pps] Jog Start Speed [pps] Jog Acc Dec Time [msec] Jog+ Command Jog- Command www.fastech.co.kr...

  • Page 48: Origin Return

    (ex: D3) and then stops. If the limit sensor is sensed while the machine is under origin return, the machine stops and reverses its moving direction and then continu es to origin return operation. www.fastech.co.kr...
  • Page 49 Limit Plus Value’ and ‘S/W Limit Minus Value ’of parameters. (2) Origin Return Procedure Origin return is executed to the following procedure. Set parameters required to origin return. Start origin return operation to the r ising edge of control input origin search or the communication program. www.fastech.co.kr...

  • Page 50: Stop Operating

    [pulse] 1~ : pulse output repeatedly depends on setting.) Pulse Width Setting the pulse width 1~1000[ms] (2) Signal Output This output pin of CN1 connector for Trigger Pulse is fixed to 「Compare Out」and the signal disgram is as follows. www.fastech.co.kr...
  • Page 51 The pulse is output only in bigger position area than ‘pulse start Caution position’and is output in both motion direction. (3) Status Check By using DLL program, the user can check the trig ger pulse output status. Refer to 「User Manual – Communication Function」. www.fastech.co.kr...

  • Page 52: Communication Function

    1) Cable of Connecting RS232 Port (to PC) and Converter (RS232 ↔ RS-485) Normally Power does not need to be supplied to the converter module. But when the communication have problems without power, DC 5~24V external power can connect. The signal is wired as follows. www.fastech.co.kr...
  • Page 53 : Standard Straight Wiring (1↔1, 2↔2, 3↔3) If multi-axis connection is required at one segment, up to 16 drive modules can be connected by the daisy -chain method. The pin signal content is as follows. Pin No. Function Data+ Data- www.fastech.co.kr...

  • Page 54: Communication Interface Circuit

    Internal Circuit The above figure shows an I/O circuit of RS485 communication interface signal. When communication is connected, Ezi-STEP Plus-R maintains the receive stand -by status. It performs sending only when it receives the signal from upper communication and then replies.

  • Page 55: Protective Function

    The red LED flash every 0.5 second in accordance with alarm number and wait for 2 seconds. And then red LED f lash repeatedly until inputting ‘AlarmReset’signal. (Example) Alarm 3： ‘AlarmBlink’display signal occurred when the Stall is occur. www.fastech.co.kr...

  • Page 56: Alarm Reset

    Check if power is supplied to the drive. Invalid error System error Check the green LED of CN5. Invalid ROM error Check the green LED of CN5. Invalid Input voltage Check if power is supplied to the drive. Invalid error www.fastech.co.kr...

  • Page 57: Parameter

    When external encoder is conne cted to Ezi-STEP PlusR, the user have to set correct parameters for specification of encoder. ‘No.0 (Pulse per Revolution) ’: resolution value that include the multiply value. ‘No.28 (Encoder Multiply Value) ’: encoder multiply value www.fastech.co.kr...

  • Page 58: Parameter Description

    When the motor or the drive is defective and so alarm signal output is ON through CN1 connector, this mode sets the output signal level. ♦ 0 : 0 V (Active low level) ♦ 1 : 24V (Active high level) www.fastech.co.kr...
  • Page 59 500,000 1,000 set to [pps] unit by this mode. Org Acc Dec Time : In case of origin return command, the acceleration/deceleration msec 9,999 section time of the operation start/stop segment is set to [msec] unit by this mode. www.fastech.co.kr...
  • Page 60 ♦ 0 : No external encoder connected. (‘Actual Pos/Pos Error ’value display to ‘0’) ♦ 1 : External encoder connected and the value will be Multiply by ‘1’. ♦ 2 : External encoder connected and the valu e will be www.fastech.co.kr...
  • Page 61 To select the display type of ‘position’ value. ♦ 0 : When the position value is display in positive and negative value together. ♦ 1 : When the position value is display only in positive value. This type can be used in one direction motioning. www.fastech.co.kr...

  • Page 62: Appendix

    Item Length CGNR-R-0R6F 60cm CGNR-R-001F 100cm CGNR-R-1R5F 150cm CGNR-R-002F 200cm CGNR-R-003F 300cm CGNR-R-005F 500cm For more information wiring diagram and connector, refer to 「10. Communication Function 」. For cabling position, refer to ⑤ of 「5.2 Controller Configuration 」. www.fastech.co.kr...
  • Page 63 Appendix ■ RS-485 Connection Cable :for Ezi -STEP-PR-MI Item Length CGNA-R-0R5F 50cm CGNA-R-001F 100cm CGNA-R-1R5F 150cm CGNA-R-002F 200cm CGNA-R-003F 300cm CGNA-R-005F 500cm www.fastech.co.kr...
  • Page 64 ■ Extension c able for Interface Board Available to extend the distance between the terminal block board and the drive. The cable connection is 1:1 straight type. Item Maker Specification Terminal Block Connector DB-26 male type connector Drive Connector Housing 10126-30000VE connector(CN1) Backshell 10320-52AO-008 www.fastech.co.kr...
  • Page 65 Appendix Option for Motor Drive : for Ezi-STEP-PR ■ Cable for Input/Output Signal Available to connect between Control S ystem and Ezi-STEP Plus-R. Refer to ① of 「5.2 Controller Configuration 」. ■ Cable for Power Available to connect between Power and Ezi-STEP Plus-R.
  • Page 66 Housing 5557-04 MOLEX Terminal 5556 MOLEX ■ Extension cable for Encoder Available to extend the distance between the encoder and Ezi-STEP Plus-R. Refer to ② of 「5.2 Controller Config uration」. Wiring Diagram Drive Connector(CN2) Motor Connector Cable Connection Pin Layout Pin No.
  • Page 67 Appendix ■ Connector for cabling www.fastech.co.kr...
  • Page 68 ■ Extension cable for Encoder Available to extend the distance between the encoder and Ezi -STEP-PR- MI. Refer to ② of 「5.2 Controller Configuration 」. ■ Connector for cabling These connectors are serviced together with Ezi -STEP-PR-MI except when purchasing Option cables. www.fastech.co.kr...
  • Page 69 Appendix www.fastech.co.kr...
  • Page 70 Appendix ⓒ Copyright 2008 FASTECH Co.,Ltd. All Rights Reserved Sep 13, 2012 rev.08.05.027 www.fastech.co.kr...

This manual is also suitable for:

Ezi-step plus-r miniEzi-step-pr-miEzi-step-pr

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