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Siemens SINAMICS G130 Operating Instructions Manual

Operator panel
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  • Page 3 Safety information ___________________ General ___________________ SINAMICS Mechanical installation Connection SINAMICS G130 Advanced Operator Panel 30 ___________________ Control via the operator panel (AOP30) ___________________ Maintenance and servicing Operating Instructions ___________________ Technical specifications Firmware version V5.1 11/2017 A5E00331451A...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Safety information ........................... 5 General safety instructions ....................... 5 Handling the AOP30 backup battery ..................9 Handling electrostatic sensitive devices (ESD) ..............10 Industrial security ........................11 General ..............................13 Mechanical installation .......................... 15 Connection ............................19 Control via the operator panel .......................
  • Page 6 Table of contents Maintenance and servicing ........................49 Replacing the backup battery ....................49 Downloading new operator panel firmware from the PC ............51 Technical specifications ........................53 Index ..............................55 Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 7: Safety Information

    Safety information General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, the following steps apply when establishing safety: 1.
  • Page 8 Safety information 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. •...
  • Page 9 • If you come closer than around 2 m to such components, switch off any radio devices or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. WARNING Motor fire in the event of insulation overload There is a greater load on the motor insulation as result of a ground fault in an IT system.
  • Page 10 Safety information 1.1 General safety instructions WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems. •...

  • Page 11: Handling The Aop30 Backup Battery

    Safety information 1.2 Handling the AOP30 backup battery Note Important safety instructions for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety instructions in the Safety Integrated manuals. Handling the AOP30 backup battery WARNING Risk of explosion and release of harmful substances Improper handling of lithium batteries can result in an explosion of the batteries.

  • Page 12: Handling Electrostatic Sensitive Devices (Esd)

    Safety information 1.3 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

  • Page 13: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
  • Page 14 Safety information 1.4 Industrial security Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 15: General

    General Description The user-friendly AOP30 operator panel is an optional input/output device for SINAMICS G130 converters. The operator panel can be used for commissioning, operation, and diagnostic purposes. The AOP30 communicates with the SINAMICS drive via a serial interface (RS232) using the PPI protocol.
  • Page 16 General Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 17: Mechanical Installation

    Mechanical installation The following diagrams and descriptions explain the conditions and procedures involved in the mechanical installation of the AOP30 operator panel. Figure 3-1 Dimension drawing of the AOP30 operator panel Installing the operator panel (cabinet door thickness: 2 mm) 1.
  • Page 18 Mechanical installation Installing the operator panel (cabinet door thickness: 2 mm to 4 mm) The following photos show the tensioning elements for the AOP30 operator panel for installation in cabinet doors (thickness: 2 mm to 4mm). Figure 3-2 Tensioning elements for the AOP30 operator panel for installation in cabinet doors (thickness: 2 mm to 4 mm) Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...
  • Page 19 Mechanical installation 1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door. 2. Fit the AOP30 operator panel in this cutout section from the outside. 3. Hook the tensioning elements into the openings provided. 4. Tighten the screws by hand to secure the tensioning elements. NOTICE Device damage caused by screws being tightened excessively The excessive tightening of the screws used to fix the tension jack can cause damage to...
  • Page 20 Mechanical installation Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 21: Connection

    Connection Interfaces Figure 4-1 AOP30 interfaces X524: Power supply Table 4- 1 Power supply terminals Terminal Designation Technical specifications 24 VDC power supply Ground Max. connectable cross-section: 2.5 mm² Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...
  • Page 22 Connection Note Connectable voltage supply Only a protective extra-low voltage of Class DVC A, (PELV) acc. to EN 61800-5-1 must be connected to the power supply. X540: serial interface (RS232) Table 4- 2 Serial interface (RS232) X540 Designation Technical specifications Receive data Transmit data Ground...
  • Page 23 Connection Connection The AOP30 is connected as follows: 1. Connect the power supply cable to the interface for the electronic power supply (X524). 2. Connect the standard cable to the serial RS232 interface (X540) of the Control Unit. Figure 4-2 Signal cable between the Control Unit and AOP30 Note Assignment of the connecting cable...
  • Page 24 Connection Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 25: Control Via The Operator Panel

    Control via the operator panel Operator panel (AOP30) overview and menu structure Description The operator panel can be used for the following activities: ● Parameterization (commissioning) ● Monitoring status variables ● Controlling the drive ● Diagnosing faults and alarms All the functions can be accessed via a menu. Your starting point is the main menu, which you can always call up using the yellow MENU key: Dialog screen for the main menu:...
  • Page 26 Control via the operator panel 5.1 Operator panel (AOP30) overview and menu structure Menu structure of the operator panel Figure 5-1 Menu structure of the operator panel Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 27: Menu: Operation Screen

    Control via the operator panel 5.2 Menu: Operation screen Menu: Operation screen Description The operation screen displays the most important status variables for the drive unit: In the delivery condition, it displays the operating state of the drive, the direction of rotation, the time, as well as four drive variables (parameters) numerically and two in the form of a bar display for continuous monitoring.

  • Page 28: Menu: Parameterization

    You can adjust the device settings in the Parameterization menu. The drive software is modular. The individual modules are called DOs ("drive objects"). The following DOs are available in the SINAMICS G130: General parameters for the Control Unit • CU: Drive control •...

  • Page 29: Menu: Fault/Alarm Memory

    Control via the operator panel 5.4 Menu: Fault/alarm memory Figure 5-3 Data set selection Explanation of the operator control dialog ● "Max" shows the maximum number of data sets parameterized (and thereby available for selection) in the drive. ● "Drive" indicates which data set is currently active in the drive. ●...

  • Page 30: Menu Commissioning / Service

    Control via the operator panel 5.5 Menu commissioning / service Display diagnosis When you navigate to the required line and then press the F5 <OK> key, the corre- sponding faults/alarms are displayed. The list of current faults is selected here as an example.

  • Page 31: Device Commissioning

    Control via the operator panel 5.5 Menu commissioning / service Motor identification The selection screen for motor identification appears. Reset fan operating time The actual operating hours of the fan in the power unit is displayed. After a fan replacement, the operating hours counter for monitoring the fan operating time must be reset.
  • Page 32 Control via the operator panel 5.5 Menu commissioning / service The curve can be scaled automatically or manually. This is selected with key F3 "scale+" - F2 "Auto/Manual" followed by confirmation with F5 "OK." ● Auto The scaling of the curve changes dynamically, it is oriented to the maximum value (for example, 12.49) and minimum value (for example, 0.00) visible in the display at the actual point in time.

  • Page 33: Aop Settings

    Control via the operator panel 5.5 Menu commissioning / service Note No recording of data The values displayed in the recorder are not recorded and saved, they are only used for display until the screen form is exited. 5.5.4 AOP settings Control settings This defines the settings for the control keys in LOCAL mode (see "Operation / Control via the operator panel / Operation via the operator panel").
  • Page 34 Control via the operator panel 5.5 Menu commissioning / service The following screenshot shows how entries are assigned to the screen positions: Figure 5-7 Layout of entries on the operation screen Lists of signals for the operating screen form The following tables list some of the main signals for the operation screen along with the associated reference variables and default settings for fast commissioning.
  • Page 35 Control via the operator panel 5.5 Menu commissioning / service VECTOR object Table 5- 1 List of signals for the operation screen - VECTOR object Signal Parameter Short name Unit Scaling (100 %=...) See table below Factory setting (entry no.) Speed setpoint upstream of ramp-function r1114 NSETP...
  • Page 36 Control via the operator panel 5.5 Menu commissioning / service Normalization for VECTOR object Table 5- 2 Normalization for VECTOR object Size Scaling parameter Default for quick commissioning Reference speed 100% = p2000 p2000 = Maximum speed (p1082) Reference voltage 100% = p2001 p2001 = 1000 V Reference current...
  • Page 37 Control via the operator panel 5.5 Menu commissioning / service Time base (factory setting: 2 minutes/screen) The rate of the signal acquisition in minutes per screen is set. The value can be changed in integer multiples of 2. If an odd value is entered, the value will be rounded up. After changing the time basis the recording is started again.
  • Page 38 Control via the operator panel 5.5 Menu commissioning / service Note Flashing "S" If the AOP detects a difference between RAM and ROM during synchronization to the drive unit, this is indicated by a flashing "S" at the top right in the display or, if operator input and/or parameter assignment has been disabled, by a flashing key symbol.
  • Page 39 Control via the operator panel 5.5 Menu commissioning / service DO name display mode In this menu, you can toggle the display of the DO-name between the standard abbreviation (e.g., VECTOR) and a DO-name of your choice (e.g. motor_1). User-defined DO name (factory setting: No) ●...

  • Page 40: Aop Diagnostics

    Control via the operator panel 5.5 Menu commissioning / service Battery symbol In this menu, the battery symbol can be activated so that it is displayed in the operating screen form. When the display is activated, then the battery symbol is shown instead of the time of day seconds display.
  • Page 41 Control via the operator panel 5.5 Menu commissioning / service Keyboard test In this screen, you can check whether the keys are functioning properly. Keys that you press are represented on a symbolic keyboard on the display. You can press the keys in any order. You cannot exit the screen (F4 –...

  • Page 42: Sprachauswahl/Language Selection

    Control via the operator panel 5.6 Sprachauswahl/Language selection LED test In this screen, you can check that the four LEDs are functioning properly. Database statistics For service purposes, the database statistics are displayed in the screen form. Sprachauswahl/Language selection The operator panel downloads the texts for the different languages from the drive. You can change the language of the operator panel via the "Sprachauswahl/Language selection"...

  • Page 43: Local/Remote Key

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.1 LOCAL/REMOTE key Activating the LOCAL mode: Press the LOCAL key. LOCAL mode: LED lights up REMOTE mode: LED does not light up: the ON, OFF, JOG, direction reversal, faster, and slower keys are not active.

  • Page 44: Switching Between Clockwise And Counter-Clockwise Rotation

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.3 Switching between clockwise and counter-clockwise rotation Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Switching between CCW/CW (factory setting: no) ● Yes: Switching between CW/CCW rotation by means of the CW/CCW key possible in LOCAL mode ●...

  • Page 45: Aop Setpoint

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) Setpoint entry in LOCAL mode is unipolar. You can change the direction of rotation by pressing the key that allows you to switch between CW/CCW rotation. ● CW rotation and "Increase key" mean:
 The displayed setpoint is positive and the output frequency is increased.

  • Page 46: Lock Aop Local Mode

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.7 Lock AOP LOCAL mode Settings: MENU – Commissioning/Service – AOP settings – Control settings Save AOP local mode (factory setting: no) ● Yes: Deactivates the "Control via operator panel" function, thereby disabling the LOCAL/REMOTE key.

  • Page 47: Operator Input Inhibit / Parameterization Inhibit

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.10 Operator input inhibit / parameterization inhibit To prevent users from accidentally actuating the control keys and changing parameters, you can activate an operator input / parameters disable using a key pushbutton. Two key icons appear in the top right of the display when these inhibit functions are enabled.

  • Page 48: Faults And Alarms

    Control via the operator panel 5.8 Faults and alarms Access level (factory setting: Expert): The different parameters required for this complex application are filtered so that they can be displayed as clearly as possible. You select them according to the access level. An expert level, which must only be used by expert personnel, is required for certain actions.
  • Page 49 Control via the operator panel 5.8 Faults and alarms Fault and alarm displays Every fault and alarm is entered in the fault/alarm buffer along with time the error occurred. The time stamp refers to the system time (r2114). You can call up an overview screen that displays the current status of faults and/or alarms for every drive object in the system by choosing MENU –...

  • Page 50: Saving The Parameters Permanently

    Control via the operator panel 5.9 Saving the parameters permanently Saving the parameters permanently Description If parameters are changed using the operator panel (confirm with OK in the Parameter editor), the new values are initially stored in the volatile memory (RAM) of the drive. An "S" flashes in the top right of the AOP display until they are saved to a permanent memory.

  • Page 51: Maintenance And Servicing

    Maintenance and servicing Replacing the backup battery Replacing the backup battery Figure 6-1 Replacing the backup battery Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...
  • Page 52 Maintenance and servicing 6.1 Replacing the backup battery 1. Disconnect the 24 V DC power supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.

  • Page 53: Downloading New Operator Panel Firmware From The Pc

    Maintenance and servicing 6.2 Downloading new operator panel firmware from the PC Downloading new operator panel firmware from the PC Description Firmware might need to be loaded to the AOP if the AOP functionality needs to be upgraded. If, once the drive has powered up, the memory card is found to contain a newer version of the firmware, a message will appear on the AOP30 prompting you to load the new firmware.
  • Page 54 Maintenance and servicing 6.2 Downloading new operator panel firmware from the PC Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 55: Technical Specifications

    Technical specifications Table 7- 1 Technical specifications Power supply 24 V DC (20.4 V to 28.8 V) Current requirements 
 - Without backlighting <100 mA 
 - With maximum backlighting <200 mA Data interface RS232 interface, PPI protocol Back-up battery 3 V lithium CR2032 Operating temperature 0 to 55°C...
  • Page 56 Technical specifications Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

  • Page 57: Index

    Index Battery status, 38 Battery symbol, 38 Commissioning / service, 28 Complete commissioning, 28 Acknowledge error from the AOP, 44 Control settings, 31 Curve recorder, 29 Setpoint ramp-down time, 43 Curve recorder settings, 34 Setpoint ramp-up time, 43 Database contents, 38 Starting setpoint, 43 Database statistics, 40 AOP setpoint, 43...
  • Page 58 Index Safety instructions General safety instructions, 5 Saving the parameters permanently, 48 Switching between clockwise and counter-clockwise rotation, 42 Advanced Operator Panel 30 (AOP30) Operating Instructions, 11/2017, A5E00331451A...

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