Atlas PV-10PX Installation & Operation Manual
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Atlas PV-10PX Installation & Operation Manual

10,000 lb. capacity overhead 2-post lift
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Summary of Contents for Atlas PV-10PX

  • Page 2 Revised 9/19/2018 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Exploded View ... . 42 PV-10PX and PV-10HPX Parts List . . . 45 Warranty ....50...

  • Page 4: Specifi Cations

    Specifi cations Clear-Floor Direct-Drive Model Features Model PV-10PX & PV-10HPX • Direct drive hydraulic cylinder design, minimizes the lift wear parts and breakdown ratio • Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal in cylinder •...
  • Page 5 4.5 T 1842-2112mm 3812/4245/4345mm 3492mm 2800mm 90 mm PV-10HPX 3.0 HP Direct drive 10,000 lbs 72 1/2”–83 1/8” 150”/167 1/8”/171” 137 1/2” 110 1/4” 3 1/2” Arm Swings View For Model PV-10PX & PV-10HPX Fig. 2 Specifications PV-10PX / PV-10HPX...

  • Page 6: Installation Requirement

    4 Foot Level Tape Measure (25ft) Crescent Wrench (12”) Pliers Ratchet & Socket (28mm) Allen Head Wrench (3mm, 5mm, 8mm) Wrench set (mm) Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#, 30#) Fig. 3 Installation Requirement PV-10PX / PV-10HPX...
  • Page 7 3. Floors must be level with no cracks or holes. Fig. 4 Power Supply 220 volt single phase motor on a 30 amp breaker with minimum of 10 gauge wire. Operating voltage range is 208v-230v. Installation Requirement PV-10PX / PV-10HPX...

  • Page 8: Installation Steps

    B. Use a carpenter’s chalk line to establish installation layout of base plate Chalk Line 137.5 in Fig. 5 C. Check the parts before assembly 1. Packaged lift and hydraulic power unit. Fig. 6 Installation Steps PV-10PX / PV-10HPX...
  • Page 9 4. Lift the upper column with a fork lift or hoist and loosen the bolts on the upper package stand. Remove the upper column and take out the parts in the bottom column. Fig. 9 Installation Steps PV-10PX / PV-10HPX...
  • Page 10 5. Lift the lower column with a fork lift or hoist, remove the package stand. Remove the lower column and remove the parts in the inner column. Fig. 10 6. Move aside the parts and check the parts according to the shipment parts list. Fig. 11 Installation Steps PV-10PX / PV-10HPX...

  • Page 11: Pv-10Px/Pv-10Hpx

    8. Check the parts in the parts bag 1 according to parts bag list. Bag 1 PV-10PX/PV-10HPX Fig. 13 9. Check the parts in the parts bag 2 according to parts bag list. Bag 2 PV-10PX/PV-10HPX Fig. 14 Installation Steps PV-10PX / PV-10HPX...
  • Page 12 D. Install the hydraulic hose and lock release cable brackets on the extension columns. Use M6 x 20 Hex Bolts with M6 Nylock Nut & M6 Washer Fig. 15 Installation Steps PV-10PX / PV-10HPX...
  • Page 13 Connect the extended straight fi tting and 90° fi tting. Install the cylinders inside the carriages. Power Side Offside Column Column Use Tefl on tape to seal pipe threads. Do not use tefl on tape on hydraulic hose ends. Fitting towards the hole of the column Fig. 16 Installation Steps PV-10PX / PV-10HPX...
  • Page 14 This lift is designed with 2 sectional columns. Adjust the height according to your ceiling height. For model PV-10PX 1. When the ceiling height is less than 3750mm (147 5/8”), connect the sectional columns with the upper holes.
  • Page 15 2. When the ceiling height is over 3750mm (147 5/8”), connect the sectional columns with the lower holes. Fig. 18 - High Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 16 For model PV-10HPX 1. When the ceiling height is between 4250mm (167 3/8”) and 4350mm (171 1/4”), connect the sectional columns with the middle holes. Fig. 19 - Low Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 17 2. When the ceiling height is over 4350mm (171 1/4”), connect the sectional columns with the lower holes. Fig. 20 - High Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 18 4” Fig. 21 Fig. 22 Install the anchor bolts. Check the posts for plumb with level bar, and adjust with the horseshoe shims if the columns are not plumb. Do not tighten the anchor bolts. Installation Steps PV-10PX / PV-10HPX...

  • Page 19: Installation Steps Pv-10Px / Pv-10Hpx

    Then assemble the connecting bracket. Hook onto the extension columns Use M12 x 30 Hex Bolt with Self-locking Nut Fig. 23 Tighten the bolts Installation Steps PV-10PX / PV-10HPX...
  • Page 20 2. Assemble overhead top beam and tighten the anchor bolts. Use M12 x 30 Hex Bolt with M12 Self-locking Nut Tighten Fig. 24 Installation Steps PV-10PX / PV-10HPX...
  • Page 21 Rod for adjustment. terminal of power unit Tighten the screw after adjustment. NC: Normal Contact Connect the blue Fig. 25 wire to terminal 11# on limit switch and terminal A1 on contactor of power unit Installation Steps PV-10PX / PV-10HPX...
  • Page 22 Fig. 26 - Power side safety device 145° Spring 120° Spring Use M10 x 10 Allen Head Set Screw Use M10 x 10 Hex Head Bolts to secure Fig. 27 - Offside safety device the pulley bracket Installation Steps PV-10PX / PV-10HPX...
  • Page 23 K. Lift the carriages up manually and lock them on the 1st set of locks Fig. 28 Installation Steps PV-10PX / PV-10HPX...
  • Page 24 L. Install cables For model PV-10PX 1. High setting cable connection. For a ceiling height over 3750mm (147 5/8”) 1.1 Remove the carriages’ plastic covers, the cable passes through from the bottom of the carriages and is pulled out from the opening of carriages, then install the two cable nuts.
  • Page 25 1.2 Connecting cable for high setting. High Setting Cable 2 Cable 1 Cable 2 Fig. 30 Installation Steps PV-10PX / PV-10HPX...
  • Page 26 2. Low setting cable connection. For a ceiling height less than 3750mm (147 5/8”) Low Setting Cable 2 Cable 1 Cable 2 Fig. 31 Installation Steps PV-10PX / PV-10HPX...
  • Page 27 1.1 Remove the carriages’ plastic covers, the cable passes through from the bottom of the carriage and is pulled out from the opening of the carriages, then install the two cable nuts. Screw in the two cable nuts Cable connection direction Cable connection Fig. 32 direction Installation Steps PV-10PX / PV-10HPX...
  • Page 28 1.2 Connecting cable for high setting. High Setting Cable 2 Cable 1 Cable 2 Fig. 33 Installation Steps PV-10PX / PV-10HPX...
  • Page 29 2. Low setting cable connection. For a ceiling height between 4250mm (167 3/8”) and 4350mm (171 1/4”). Low Setting Cable 2 Cable 1 Cable 2 Fig. 34 Installation Steps PV-10PX / PV-10HPX...
  • Page 30 3. Special low setting cable connection PV10PX. For a ceiling height between 3820mm (150 3/8”) to 4250mm (167 3/8”). This setting requires the optional short cables. Special Low Setting Cable 2 Cable 1 Cable 2 Fig. 35 Installation Steps PV-10PX / PV-10HPX...
  • Page 31 M. Install power unit Use M8 x 25 Hex Bolts with M8 Self-locking Nut Fig. 36 Installation Steps PV-10PX / PV-10HPX...
  • Page 32 Oil hose Oil hose passes through the wire tube on top beam Limit switch wire Oil hose connected with 90-fi tting Oil hose Fig. 37 connected with 90° fi tting Installation Steps PV-10PX / PV-10HPX...
  • Page 33 Safety cable Safety cable passes through small pulley bracket Safety cable connected with the power side safety assembly Install safety cable from offside side safety assembly fi rst! Fig. 38 Installation Steps PV-10PX / PV-10HPX...
  • Page 34 P. Install hose retainers on both columns Install oil hose retainers using M6 x 8 screws Car in direction Fig. 39 Installation Steps PV-10PX / PV-10HPX...
  • Page 35 4. Adjust moon gear and arm lock until they mesh, then tighten the Allen bolts on the arm lock. (Fig. 43) Moon Gear Tighten the bolts after the moon gear and arm lock mesh well Arm Lock Fig. 42 Fig. 43 Installation Steps PV-10PX / PV-10HPX...
  • Page 36 Relay Terminal (RT) 7. One wire of Safety Interrupt Switch (SS1) to Operating Switch (OS) Terminal 4 8. One wire of Safety Interrupt Switch (SS2) to Relay Terminal (RT) Installing Safety Interrupt Switch Fig. 44 Installation Steps PV-10PX / PV-10HPX...

  • Page 37: Test Run

    This hydraulic system is designed to bleed air by loosening the bleeding screw. Lift the carriages to about 12 inches and loosen the bleeding plug. Lower the lift until fl uid comes out. Tighten the screws after bleeding. Bleeding plug Fig. 46 Test Run PV-10PX / PV-10HPX...
  • Page 38 4. Adjust the lower speed (Only for ATLAS power unit) (Adjust with a load on the lift) You can adjust the lowering speed of the lift if necessary: Loosen the locking nut on the throttle valve, and then turn the throttle valve clockwise to decrease the lowering speed, or counterclockwise to increase the lowering speed.

  • Page 39: Operation Instructions

    Lower the vehicle by pushing the lowering handle; 3. Put the arms on the same side by opening the rear arms, then closing the front arms along with the rear arms; 4. Drive the vehicle away from the lift. Operation Instructions PV-10PX / PV-10HPX...

  • Page 40: Maintenance Schedule

    2. Check and adjust as necessary, equalizer tension of the cables to ensure level lifting; 3. Check columns for plumbness; 4. Check rubber pads and replace as necessary; 5. Check safety lock device and make sure the condition is suitable. Maintenance Schedule PV-10PX / PV-10HPX...

  • Page 41: Trouble Shooting

    1. Safety device are in activated 1. Release the safeties 2. Release Valve in damage 2. Repair or replace Lift will not lower 3. Safety cable broken 3. Replace 4. Oil system is jammed 4. Clean the oil system Trouble Shooting PV-10PX / PV-10HPX...

  • Page 42: Exploded View

    Exploded View Model PV-10PX & PV-10HPX Fig. 49 Exploded View PV-10PX / PV-10HPX...
  • Page 43 Cylinders Fig. 50 Atlas Power Unit 220V, 50/60HZ, Single phase (With ETL certifi cate) Fig. 51 Exploded View PV-10PX / PV-10HPX...
  • Page 44 Atlas Hydraulic Power Unit Fig. 52 Exploded View PV-10PX / PV-10HPX...

  • Page 45: Pv-10Px And Pv-10Hpx Parts List

    Bronze bush for pulley 217021 Top pulley spacer 217022 217023 Pin spacer 217024 Hose support 206009 Plastic small pulley 209056 Self locking nut 209046 Hex Bolt 217026 Safety cable bracket 217027 Extension column 217027A PV-10PX and PV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 46 Right arm lock bar 209019 Screw 217053 Protective Rubber 209009 Cup head bolt 217054 Carriage plastic cover 217197 Carriage 217188 Slider block 217056 Cylinder 217171 Wire cable 217172 Wire cable 206025A Foam Cushion 206129 Limit bar PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 47 Extend fi tting for cylinder 206062 Fitting 420097 90 Fitting 217191 Retainer 420029 Cable nut washer 209066 Cable nut 217063 Cable 217063A 217064 Safety cable 217064A 217323 Outer Arm-front right 209244 Middle Arm - front PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 48 209073 O-Ring 61-6 209074 Piston 61-7 209075 O-Ring 61-8 217076 Piston rod 61-9 209077 Piston rod fi tting 61-10 209078 Dust ring 61-11 209079 Head cap 61-12 209080 O-Ring 61-13 209081A Bore weldment PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 49 Parts for Atlas Manual Power Unit, 220V/60Hz, 1 phase Qty. Item Part# Description Note PV-10PX PV-10HPX 201-1 81400152 Motor (ETL certifi cate) 201-2 81400209 Cover of Motor Terminal Box 201-3 81400252 AC Contactor 201-4 81400127 Motor Connecting Shaft 201-5 81100175...

  • Page 50: Warranty

    Greg Smith Equipment cannot afford to send technicians into the fi eld to repair the Atlas® automotive lifts. We assume that the buyer of our automotive lifts is mechanically inclined or has employees that are mechanically inclined to perform essential repair services and or maintenance.

This manual is also suitable for:

Pv-10hpx

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