Atlas PV-12PX Installation & Operation Manual
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Atlas PV-12PX Installation & Operation Manual

12.000 lb. capacity two-post overhead lift
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Model: PV12PX
Revised: 5/25/2021

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Summary of Contents for Atlas PV-12PX

  • Page 1 Model: PV12PX Revised: 5/25/2021...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications .............2 Installation Requirement ..............3 Installation Steps ................5 Exploded View .................27 Test Run ..................37 Operation Instruction ................38 Maintenance ..................39 Trouble Shooting ................41 Lift Disposal ..................41 Warranty ……...................42...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS CLEAR-FLOOR DIRECT-DRIVE MODEL FEATURES Model PV12PX (See Fig. 1) · Direct-drive design, minimizes the lift wear parts and breakdown ratio · Dual hydraulic cylinders, designed and fabricated to high standards, utilizing imported oil seals in cylinder ·...

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED ✓ Rotary Hammer Drill (Φ19) Carpenter’s Chalk ✓ ✓ Hammer Screw Sets ✓ ✓ Level Bar Tape Measure (7.5m) ✓ ✓ English Spanner (12") Pliers ✓ ✓ Ratchet Spanner With Socket (28 Socket Head Wrench (3 ✓...
  • Page 5 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. The equipment should be unloaded and transferred by forklift. Fig.4 D. SPECIFICATIONS OF CONCRETE (See Fig. 5) Specifications of concrete must be adhered to the specification as following.

  • Page 6: Installation Steps

    III. INSTALLATION STEPS A. Location of installation Check and ensure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of columns (See Fig. 6). Chalk Line 150 ¾”...
  • Page 7 3. Remove 2 outer columns, then move the inner column to the installation site. (See Fig. 9). Fig. 9 4. Lift the upper column with a forklift or hoist, loosen the bolts of the upper package stand, then take out the parts in the inner column (See Fig.
  • Page 8 6. Move aside the parts and check the parts according to the shipment parts list (See Fig. 12 & Fig. 13) Parts list Fig. 12 Parts box list (111) Fig. 13 7. Check the parts of the parts bag 1 according to parts bag list (See Fig.
  • Page 9 D. Install parts of outer columns (See Fig. 16). Fig. 16 E. Install hydraulic cylinder Apply thread tape to both ends of extended straight fitting, connect the 90° fitting, connect both to cylinder, and then install the cylinder in the carriages (See Fig.
  • Page 10 Place fitting in the cylinder toward the hole Seal Assemble the tape cylinder into the column Fig. 17 F. Install columns Lay down two columns on the installation site parallel, position the power-side column according to the actual installation site. Usually, it is suggested to install power-side column on the right side of vehicles drive-in.
  • Page 11 D. Position the Columns & Install anchor bolts. Position the columns on the installation layout of base plate. Install the anchor bolts. Check the columns plumbness with level bar and adjust with shims if the columns are not vertical. Do not tighten the anchor bolts (See Fig.20) Width between columns: 123 ½”...
  • Page 12 H. Install overhead top beam 1. With help of the hook of top beam, put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts, tighten the bolts. Then assemble the connecting bracket (See Fig.
  • Page 13 2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22) Tighten the anchor bolts with ratchet spanner with socket Re-torque the anchor bolts to 150 Nm or 110 Ft lbs Fig. 22...
  • Page 14 I. Installing the limit control bar and limit switch (See Fig. 23). Loosen Screw of Drive Rod for adjustment, Tighten the screw after adjustment Connect the blue wire to terminal 11# of limit switch and terminal Limit Switch 4# of power unit. is connected with Cable Connect the brown wire to terminal 12# of limit switch...
  • Page 15 J. Install safety device (See Fig. 24 & Fig. 25 Fig. 24 Power-side safety device 图二十三 Fig. 25 Off-side safety device...
  • Page 16 K. Raise the carriages up by hand so they are locked at the same level (See Fig. 26). Fig. 26...
  • Page 17 L. Install cables 1. High setting cable connection 1.1 Take out the carriage’s plastic cover, pass cable through from the bottom of the carriages and pull out from the open of carriages, then screw the two cable nuts (See Fig. 27). Tighten Cable connecting direction Cable connecting direction...
  • Page 18 1.2 Connecting cable for high setting (See Fig. 28) High Setting Cable 1 Cable 2 Cable 1 Fig.28...
  • Page 19 2. Low setting cable connection (See Fig. 29) Note : Cable should go inside of the carriage. Low Setting Cable 2 Cable 1 Cable 2 Fig. 29...
  • Page 20 M. Install power unit (See Fig. 30) Fig. 30...
  • Page 21 N. Install oil hose High setting and low setting oil hose installation (See Fig. 31) (48, 49 Only for high setting) Oil hose connecting view Oil hose and wire pass the support bracket Oil hose pass through the clip of cross beam Oil hose is connected with Power unit fitting...
  • Page 22 O. Install safety cable. Install safety cable from off-side safety assembly to power-side, pass through the top beam bracket (See Fig. 32). Safety cable Safety cable pass through small pulley bracket Install safety cable from off-side safety assy. Safety cable is connected with the power-side safety assy.
  • Page 23 wire protective cover P. Install (See Fig. 33) Tighten with M6*35 Cup Head Bolt 1.Tighten M6*40 Cup Head Bolt slightly 2.Install wire protective cover, then tighten the cup head bolt 1、 Install wire protective cover to fix the oil hose Fig.
  • Page 24 Q. Install lifting arms and adjust the moon gears 1. Install lifting arms (See Fig. 34) 2. Lower the carriages down to the lowest position, then use the socket head wrench to loosen the socket bolt (See Fig.35) 3. Adjust moon gear as direction of arrow (See Fig.36) 4.
  • Page 25 R. Tighten all the oil hose connectors, fill with tank with Hydraulic Oil. To ensure the longevity of all hoses and hydraulic parts use 3-5 gallons of recommended AW32 or AW46 anti-wear hydraulic oil. S. Install electrical system Connect the power source as required on the data plate of Power Unit. Note: 1.

  • Page 26: Exploded View

    IV. EXPLODED VIEW Model PV12PX Fig.42...
  • Page 27 Parts list Item Part# Description 11217458 Power-side column 81513003 Power unit 10209003 Hex Bolt 10209033 Washer 10217002 M8 Hex Nut 11217405 Power-side safety cover 11217005 Plastic Ball 11217006 Lock handle 10206023A Hex Nut 10420026 Lock Washer 11217004 Main cam lock 11217436 Large spacer 10217030...
  • Page 28 Item Part# Description 11217406 Off-side safety cover 11217031 Off-side cam Lock 10217008 Safety Spring 10217032 Cable lock hold 10217033 Self locking Nut Straight Fitting（High setting） 10620079 Oil Hose 5/16"*1218mm（High setting） 1002185001-01 11217029 Small Pulley Bracket 10217066 Hex Bolt 11217459 Off-side Column 11209051B Adapter 1.5”...
  • Page 29 Item Part# Description 10209038 Hex Bolt 11217037 Bottom pulley Pin 11217036 Bottom Pulley 10206156 Tool tray 11206154 Rear guard bar 10201002 Hex bolt 10209034 Lock Washer 10209033 Washer 10217114A Rubber pad assy. 10420138 Socket bolt 10209134 Rubber Pad 11680030B Rubber Pad Frame 10217327 Lifting Arm Assy.
  • Page 30 4.1. Lifting Arm (10217327) Fig.43 Item Part# Description Qty. Note 10206048 Socket bolt 10209039 Lock washer 10209022 Washer 11206049 Moon Gear 11217834 Outer Arm 11217337 Middle Arm 10201149 Flat Head Screw 11217336 Inner Arm...
  • Page 31 4.2 Cylinders (10217056A) Fig. 44 Parts list for Cylinder Item Part# Description Qty. Note 10209069 O-Ring 67-1 67-2 10209070 Bleeding Plug 10217071 Support Ring 67-3 10217072 Y-Ring OSI 67-4 10217073 O-Ring 67-5 11217074 Piston 67-6 10217075 O-Ring 67-7 11217089 Piston rod 67-8 11217077 Piston rod fitting...
  • Page 32 4.3. Manual Power unit 220V/60HZ/1 Phase Fig.45...
  • Page 33 Manual Power Unit, 220V/60Hz/1 phase Item Part# Description Qty. Note 81400180 Rubber Pad 81400250 Start Capacitor 81400200 Run Capacitor 10420148 Cup Head Bolt with Washer 81400066 Capacitor Protective Cap 81400363 Motor Connecting Shaft 80101013 Manifold Block 10209149 Lock Washer 81400276 Iron Plug 81400259 Plastic Red Plug...
  • Page 34 4.4 Illustration of hydraulic valve for hydraulic power unit Release valve Oil return port Relief valve Oil Outlet Throttle valve Handle of Release valve Check valve Fig.46...

  • Page 35: Test Run

    V. TEST RUN 1. Adjustment of synchronous cable (See Fig. 47) Use wrench to hold the cable end, meanwhile using ratchet spanner tighten the cable nuts until the two cables are in the same tension. Cable If the two vehicle carriages do not Synchronized when lifting and lowering, please screw and tighten the cable nut on the lower side carriage.
  • Page 36 5. Test with load After finishing the above adjustments, test run the lift with a load. Run the lift in low position for several times first, raising and lowering, make sure the lift can raise and lower synchronously and the safety device can lock and release synchronously. Then test run the lift to full rise.

  • Page 37: Operation Instruction

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep work site near the lift clean and clear at all times; 2. Position carriages and lift arms to the lowest position; 3. Move shortest lift arms toward rear of lift; 4.

  • Page 38: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 39: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1. Replace start button 2. Wiring connections are not in good 2.Repair all wiring connections condition Motor does not 3. Motor burned out 3. Repair or replace motor 4.

  • Page 40: Warranty

    X. WARRANTY: This item is warranted for five (5) years on structural components, two (2) years on hydraulic cylinders, and one (1) year on electric or air / hydraulic power units from invoice date. Wear items are covered by a 90 day warranty.

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