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Atlas PVL-10PX Installation & Operation Manual

10.000 lb. capacity two-post overhead lift
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Summary of Contents for Atlas PVL-10PX

  • Page 2 Revised 10/12/2020 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing, Transport, Storage ..9 Lift Description ... . 11 Technical Specifi...
  • Page 4 Printing Characters And Symbols Throughout this manual, the following symbols and printing characters are used to facilitate reading: Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING: before operating the lift and carrying out any adjustment, read carefully chapter 7 “installation”...

  • Page 5: General Information

    General Information This chapter contains warning instructions to operate the lift properly and prevent injury to operators or objects. This manual has been written to be used by shop technicians in charge of the lift (operator) and routine maintenance technician (maintenance operator). The operating instructions are considered to be an integral part of the machine and must remain with it for its whole useful life.
  • Page 6 This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold. Obligation In Case Of Malfunction In case of machine malfunction, follow the instructions contained in the following chapters. Cautions For The Safety Of The Operator Operators must not be under the infl...
  • Page 7 Scrapping When your machine’s working life is over and it can no longer be used, it must be made inoperative by removing any connection to power sources. These units are considered as special waste material, and should be broken down into uniform parts and disposed of in compliance with current laws and regulations.

  • Page 8: Product Identifi Cation

    Product Identifi cation The identifi cation data of the machine are shown in the serial plate placed on the power side column. The removal of the serial plate is strictly forbidden. Machines may be updated or slightly modifi ed from an aesthetic point of view and, as a consequence, they may present different features from these shown, this without prejudicing what has been described herein.

  • Page 9: Packing, Transport, Storage

    Packing, Transport, Storage Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations. Packing The packing of the lift is delivered in following components: • N. 1 base unit packed in a steel frame, wrapped up in non-scratch material, including all the accessories.

  • Page 10: Storage And Stacking Of Packages

    Storage And Stacking Of Packages Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature between -10°C and +40°C. Delivery And Check Of Packages When the lift is delivered, check for possible damages due to transport and storage;...

  • Page 11: Lift Description

    Lift Description The lift is suitable for lifting motor vehicles having maximum weight as described in the nameplate on the power side column of the lift. All mechanical parts such as columns, carriages and lift arms have been built in steel plate to make the frame stiff and strong while keeping a low weight.

  • Page 12: Technical Specifi Cation

    Technical Specifi cation Size And Main Features CAPACITY 10,000lbs (4500kg) Max. lifting height 71 7/8” (1827mm) Min. lowered height 4 3/8”(110mm) Overall height - lower setting 143” (3631mm) Overall height – higher setting 146 7/8” (3731mm) Clearance between columns 11 3/8” (2805mm) Lifting time 55 s Lowering time with full load...
  • Page 13 Figure 3 – Layout Technical Specification PV-10PX / PV-10HPX...

  • Page 14: Hydraulic Power Unit

    Hydraulic Power Unit Figure 4 – Hydraulic Power Unit Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM class). The oil with features similar to those shown in the table is recommended. Test standards Features Value ASTM D 1298 Density 20°C...
  • Page 15 Figure 5 - Hydraulic Plan Oil fi lter Hydraulic cylinder Gear pump Manual lowering valve Motor Flow restrictor Non return valve Startup valve Pressure overload valve (Max. 250 bar) Technical Specification PV-10PX / PV-10HPX...
  • Page 16 Figure 6a – Electrical Diagram (400V/380V/50Hz/60Hz/3Ph) Technical Specification PV-10PX / PV-10HPX...
  • Page 17 Figure 6b – Electrical Diagram (220V/50Hz/60Hz/1Ph) Technical Specification PV-10PX / PV-10HPX...

  • Page 18: General Warnings

    Safety Read this chapter carefully and completely because it contains important information for the safety of the operator and the person in charge of maintenance. The lift has been designed and built for lifting vehicles and making them stand above level in a closed area. any other use is forbidden.

  • Page 19: Safety Device

    • Be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity; • Verify that no one is on the arms during lifting or standing. Safety Device To avoid overloading and possible breaking, the following safety devices have been used: •...
  • Page 20 Figure 7 – Safety Signs Safety PV-10PX / PV-10HPX...

  • Page 21: Tool Required

    Installation Only skilled technicians, appointed by the manufacturer, or by authorized dealers, must be allowed to carry out installation. Serious damage to people and to the lift can be caused if installations are made by unskilled personnel. Always refer to the exploded views attached during installation. Tool Required Rotary Hammer Drill D.19 Hex-Key/Allen Wrench Set...

  • Page 22: Floor Requirement

    Floor Requirement The lift MUST be installed on 3000 PSI concrete with the minimum thickness 4” and an extension of at least 5 feet from anchoring points. New concrete must be adequately cured by at least 21 days minimum. Specifi cations of concrete must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death.
  • Page 23 Anchoring Columns The requirements for column’s square-ness and plumb must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death. • Use the base plate on the column as the guide, drill each hole in the concrete approximately 150mm deep with the rotary hammer drill D.19.
  • Page 24 • Use a lifting device to raise the assembled beam and install it to the column extensions as shown. The beam has the hook on each end to aid the installation; • Tighten all screws and nuts for connection of the beams properly. Figure 10 –...
  • Page 25 7.10 Routing Equalizer Cables • Use an appropriate lifting equipment to raise the carriage to the fi rst latch position. Be sure the carriage is engaged securely before attempting to route the equalizer cables. Carriages must be equal height from the fl oor before proceeding;...
  • Page 26 7.11 Routing Latch Release Cable • Install the top pulley brackets on both column extensions as shown; • Route the straight end of the latch release cable (the end without the loop) through the hole in the offside latch, down under the cable guide, over the bracket at the top of the offside column, over and down the bracket on the power-side column, and through the latch on the lock release on this side;...
  • Page 27 7.13 Connection Of Hydraulic Hoses When routing the hydraulic hose, make sure that the hose is clear of any moving part. Make sure to keep the hoses clean from dust. Make sure not to over-tighten the hose fi ttings so as to result in oil leakage.

  • Page 28: Make The Electrical Connection

    7.14 Make The Electrical Connection The hookup work must be carried out by a qualifi ed electrician. Make sure that the power supply is right. Make sure the connection of the phases is right. Improper electrical hook-up can damage motor and will not be covered under warranty.

  • Page 29: Check Before Start-Up

    7.16 Installation Of Arms • Raise the carriages to a convenient height; • Install the swing arms on the carriages using the included pins as shown; • Check for proper engagement of the arm lock – the teeth on the lock should fully engage the gear on the arm.
  • Page 30 7.17.3 EQUALIZER CABLE FOR PROPER INSTALLATION The equalizer cables should be checked weekly for equal tension. Failure to do this will cause uneven lifting. The cables should always be adjusted so that they are equal tension when resting on the safety locks. •...

  • Page 31: Operation And Use

    Operation And Use NEVER operate the lift with any person or equipment below. NEVER exceed the rate lifting capacity. NEVER lift a vehicle in any manner with less than four arms. Always ensure that the mechanical locks are engaged before any attempt is made to work on or near the vehicle.

  • Page 32: Vehicle Positioning

    Lift operation can be summarized into four steps: Vehicle Positioning • Positioning the vehicle between columns; • Adjust lift arms so that the vehicle is positioned with the center gravity between the pads. Make sure the arm safeties are engaged; •...

  • Page 33: Maintenance

    Maintenance Only trained people who know how the lift works, can be allowed to service the lift. To service properly the lift, the following has to be carried out: • use only genuine spare parts as well as equipment suitable for the work required;...

  • Page 34: Periodic Maintenance

    Periodic Maintenance • Check hydraulic connections and hoses for leaks • Check mechanical locks audibly and visually while in operation Daily pre-operation • Check arm locks • Check bolts, nuts and screws are tight • Check all cable connections, pins and bolts to insure proper mounting •...

  • Page 35: Troubleshooting

    Troubleshooting A list of possible troubles and solutions is given below: Trouble: Possible Cause: Solution: Check Power on to restore if There is no power necessary The electrical wires are Reconnect The lift does not work disconnected Check for correct voltage The circuit breaker are blown Replace...

  • Page 36: Parts List

    Parts List Lift Parts List PV-10PX / PV-10HPX...
  • Page 37 Lift Item Part No. Description Z23N101000 Power-side column Z23N102000 Off-side column Z23N103100 Column extension Z23G132000 Wire pulley assembly Z23N210000 Carriage Z23N000100 Arm shaft Z23N000300 Equalizer steel cable Z23N000200 Latch release wire Z23N310100 Swing arm left Z23N310200 Swing arm right Z23N320000 Short arm –...
  • Page 38 Lift Item Part No. Description 0215084 Anchor bolt M19X140 0201062 Screw M10X20 - GB/T5783 0208007 Locking washer D.10 - GB/T93 0205011 Washer D.10 - GB/T97.1 Z23G132001 Roller bracket Z23G131002 Latch release wire roller 0204003 Self-locking nut M6 0202034 Screw M6X25 - GB/T70.1 0302020 Hydraulic power unit Parts List...

  • Page 39: Item Part No

    Power-Side Column Power-Side Column Item Part No. Description Z23N101100 Column Z23G110201 Cable pulley Z23G110100 Pulley shaft Z23G122100 Latch cover Z23G140100 Lock latch Parts List PV-10PX / PV-10HPX...
  • Page 40 Power-Side Column Item Part No. Description Z23G140200 Latch release lever Z23G140301 Latch shaft Z23G140303 Return spring 2 Z23G140304 Spacer Z23G140305 Spacer Z23A110200 Cam plate 0201174 Screw M8X25 0204024 Nut M6 0213052 Elastic pin 6X40 0210007 Bush 2518/SF-1 0201026 Screw M8X16 0205008 Washer D.8 0208006...

  • Page 41: Off-Side Column

    Off-Side Column Off-Side Column Item Part No. Description Z23G110100 Column Pulley shaft Z23G110201 Cable pulley Z23N102100 Column weldment Z23G122200 Latch cover Z23G131000 Wire pulley assembly Z23G140100 Lock latch Parts List PV-10PX / PV-10HPX...
  • Page 42 Off-Side Column Item Part No. Description Z23G140301 Latch shaft Z23G140302 Return spring 1 Z23G140303 Return spring 2 Z23G140304 Spacer Z23G140305 Spacer Z23A110200 Cam plate 0201174 Screw M8X25 0204024 Nut M6 0213052 Elastic pin 6X40 0210007 Bush 2518/SF-1 0201026 Screw M8X16 0205008 Washer D.8 0208006...

  • Page 43: Carriage

    Carriage Carriage Item Part No. Description Z23N210100 Carriage Z23N210001 Spring Z23N210200 Arm lock release pin Z23G221101 Slider Z23G240101 Front cover Z23A200003 Toothed gear XSZ-8-802-2 Rubber protection 0213052 Elastic pin 6X40 Parts List PV-10PX / PV-10HPX...
  • Page 44 Carriage Item Part No. Description 0212004 Seeger D.25 - GB/T894.1 0206036 Screw M6X8 - GB/T818 0202032 Screw M6X16 - GB/T70.1 0205006 Washer D.6 - GB/T97.1 Parts List PV-10PX / PV-10HPX...

  • Page 45: Washer D.6 - Gb/T97.1

    Overhead Beam Assembly Overhead Beam Assembly Item Part No. Description Z23N411000 Beam A weldment Z23N412000 Beam B weldment Z23G410001 Pulley shaft Z23G410002 Anti-rotation plate Z23G410003 Spacer Z23G410004 Spacer Z23G413000 Plate XSZ-1-02-11 Cable pulley 0201026 Screw M8X16 0208006 Locking Washer D.8 - GB/T93 0205008 Washer D.8 - GB/T97.1 0210007...

  • Page 46: Nut M6

    Overhead Beam Assembly Item Part No. Description 0203023 Nut M12 0202032 Screw M6X16 - GB/T70.1 0205006 Washer D.6 - GB/T97.1 0208005 Spring washer D.6 - GB/T93 0206018 Screw M4X30 2L-1-07 Safety bar support Z23A400001AM Crush safety bar SYJ30-17-02M1 Bar bracket Z23A400002 Crush safety bar cover 0201037...

  • Page 47: Z23N330000

    Arm Assembly + Adaptor Arm Assembly + Adaptor Item Part No. Description Z23N311000 Swing arm frame – single extension Z23N312000 Swing arm outer extension 0201059 Screw M10X16 - GB/T5783 0205011 Washer D.10 - GB/T97.1 0208007 Locking washer D.10 - GB/T93 Z23A310001 Anti-rotating gear 0201050...

  • Page 48: Hydraulic Line

    Hydraulic Line Hydraulic Line Item Part No. Description 0302020 Hydraulic power unit Z23AY10000 Hydraulic cylinder 0303021 Tee union 1/4 6246-Y1.8 Flow restrictor 7530-Y-3 Spring 0313001 Washer 1/4 BZ-JT-016 Union 0303003 90° union 1/4 WW4070 Hydraulic hose L=4070 ZZ5200 Hydraulic hose L=5200 Z23AY12000 Cylinder liner Z23AY11002...

  • Page 49: Qty

    Hydraulic Line Item Part No. Description 0309087 O-ring 56X3.55 0305017 Bleeder 1/8 0311023 Scraper 48X56X5/6.5 Z23AY11001 Shaft head 0309088 O-ring 36.5X2.65 Parts List PV-10PX / PV-10HPX...

  • Page 50: Warranty

    Greg Smith Equipment cannot afford to send technicians into the fi eld to repair the Atlas® automotive lifts. We assume that the buyer of our automotive lifts is mechanically inclined or has employees that are mechanically inclined to perform essential repair services and or maintenance.

This manual is also suitable for:

Pvl-10hpx

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