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IBD Series 4500 22"/30"
IBD 22
IBD 30
Operation Manual
Lancer Corporation
Technical Support/Warranty: 800-729-1550
6655 Lancer Blvd.
email: custserv@lancercorp.com
San Antonio, Texas 78219
web: lancercorp.com
®
800-729-1500
Lancer PN: 28-0255/14
4500
Revision: September 2018
"Lancer" is the registered trademark of Lancer © 2018 by Lancer, all rights reserved.
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Table of Contents
Related Manuals for lancer IBD 22
Summary of Contents for lancer IBD 22
- Page 1 Operation Manual Lancer Corporation Technical Support/Warranty: 800-729-1550 6655 Lancer Blvd. email: custserv@lancercorp.com San Antonio, Texas 78219 web: lancercorp.com ® 800-729-1500 Lancer PN: 28-0255/14 4500 Revision: September 2018 “Lancer” is the registered trademark of Lancer © 2018 by Lancer, all rights reserved.
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Page 2: Table Of Contents
TABLE OF CONTENTS ABOUT THIS MANUAL BEFORE GETTING STARTED This booklet is an integral and essential part of the product and Each unit is tested under operating conditions and is thoroughly should be handed over to the operator after the installation and inspected before shipment. -
Page 3: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS ! Intended Use F Power • The dispenser is for indoor use only • Follow all local electrical codes when making connections. • This appliance is intended to be used in commercial applications such as restaurants or similar. •... -
Page 4: Automatic Agitation
! Automatic Agitation • Units are equipped with an automatic agitation system and will activate unexpectedly. • CAUTION: Do not place hands or foreign objects in the ice bin tank. Unplug the dispenser during servicing, cleaning, and sanitizing. • CAUTION: To avoid personal injury, do not attempt to lift the dispenser without assistance. -
Page 5: Ibd 4500 Series 30
IBD Series 4500 30” A. Top Cover B. Merchandiser C. Valves D. Splash Plate E. Drip Tray DIMENSIONS PLAIN WATER SUPPLY Width: 30.0 inches (762 mm) Min Flowing Pressure: 25 PSIG (0.172 MPA) Depth: 30.5 inches (775 mm) Max Flowing Pressure: 50 PSIG (0.345 MPA) Height: 34.0 inches (864 mm) CARBONATED WATER SUPPLY WEIGHT... -
Page 6: General Systems Overview-Remote Syrup Pumps
General System Overview - Remote Syrup Pumps Syrup Line Line Plain Water Line Carb Water Line Drain Line I C E PUSH Electrical A. Water Source B. Water Booster C. Floor Drain D. Water Regulator E. Remote Carbonator F. Syrup Pump G. -
Page 7: Pre-Installation Checklist
Read This Manual This manual was developed by Lancer Corporation as a reference guide for the owner/operator and install- er of this dispenser. Please read this manual before installation and operation of this dispenser. Please see pages 20-23 for troubleshooting or service assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. -
Page 8: Selecting/Preparing A Counter Location
Selecting/Preparing a Counter Location NOTE NOTE Lancer does NOT recommend the use of shaved or The dispenser should only be installed in a location flake ice in the dispenser. where it can be overseen by trained personnel Unit may be installed directly on countertop or on legs. If... -
Page 9: Installing An Icemaker
Merchandiser. An adapter plate is required when installing an icemaker. Ensure manual fill is accessible. Contact your Sales Representative or Lancer Customer Clean and maintain icemaker per manufacturer’s Service for more information. instructions. Attach Bin Stat Bracket As Shown... -
Page 10: Dispenser Installation
Dispenser Installation Remove the cup rest, drip tray, splash plate, merchandiser, Route drain hose from designated open type drain to fitting and top cover from the unit. on Drip Tray and connect hose to fitting. ! CAUTION Route appropriate tubing from the water source to the plain water inlet at the front of the unit and connect tubing to inlet Drain line must be insulated with a closed cell using the oetiker pliers and fittings,(see Plumbing Diagrams... -
Page 11: Installing Remote Syrup Pumps-Bag In Box
Installing Remote Syrup Pumps - Bag In Box Install BIB rack and remote pumps according to Install BIB (bag in box) connectors onto the syrup pump manufacturers’ instructions. inlet tubing. ! ATTENTION Once pumps and BIB rack are installed, measure and cut tubing to length between the pump CO inlets, then connect Use proper connector for syrup manufacturer... -
Page 12: Connecting To Syrup Supply-Figal Syrup Tank
Connecting to Syrup Supply - Figal Syrup Tank Connect tubing routed from CO inlet in dispenser to figal Route appropriate tubing from CO supply to tee fitting syrup tank CO inlet. between dispenser CO inlet and figal syrup tanks and connect tubing to tee fitting. -
Page 13: Installing Co Supply
Installing CO Supply Connect high pressure CO regulator assembly to CO Connect tubing routed from the tee at syrup pumps/figal cylinder or bulk system. tanks to the 1/4” nut, stem on the high pressure CO regulator attached to source and connect tubing. ! ATTENTION A. -
Page 14: Dispenser Setup
Dispenser Setup Turn on water source. Open the pressure relief valve located on the remote carbonator, by flipping up on the valve cap lever. Hold open until water flows from the relief valve then close (flip down) the relief valve. Verify all Bag-In-Box contains syrup and check all connections for leaks. -
Page 15: Adjust Water Flow Rate & Syrup/Water Ratio
Remove valve cover from first valve. Close syrup shut-off at mounting block for first valve, (see page 5 for reference). Using a Lancer ratio cup verify water flow rate (5 oz. in 4 sec.). Use a screwdriver to adjust if needed. A. Syrup Seperator B. -
Page 16: Cleaning And Sanitizing
General Information • Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained. -
Page 17: Ice Bin Cleaning - Start-Up And Monthly
Ice Bin Cleaning - Start-Up and Monthly NOTE Repeat Step 6 for all exterior surfaces of the dispenser. Using hot water, thoroughly rinse away the cleaning Refer to the Automatic Agitation Warning on page 4. solution. 10. Wearing sanitary gloves, soak and clean cloth towel in Disconnect power to the dispenser Sanitizing Solution and wash all surfaces of removable Remove Top Cover. -
Page 18: Cleaning And Sanitizing Nozzles
17. Draw drinks and refill line with end use product to flush 19. Repeat procedure for each valve/syrup tank. sanitizing solution from the line. ! CAUTION 18. Taste the drink to verify that there is no off-taste. If off-taste Following sanitization, rinse with end-use product is found, flush syrup system again. -
Page 19: Troubleshooting
TROUBLESHOOTING TROUBLE CAUSE REMEDY No product when switch is Malfunctioning switch assembly. Replace switch assembly. activated. (switch panel not lit) No power to dispenser. Check internal breaker and incoming power. Malfunctioning power supply. Check voltage to power supply. Check Malfunctioning PCB board. fuses. - Page 20 TROUBLE CAUSE REMEDY Insufficient soda flow Insufficient CO supply pressure. Verify incoming CO pressure is between (carbonated drinks). 70 PSIG (0.483 MPA) and 80 PSIG (0.552 Shutoff on mounting block is not fully open. MPA) Foreign debris in soda flow control. Open shutoff fully.
- Page 21 TROUBLE CAUSE REMEDY Water only dispensed, no Syrup BIB empty. Replace syrup BIB as required. syrup. Or syrup only dispensed, Water or syrup shutoff on mounting block Open shutoff completely. no water. not fully open. Remove valve from mounting block & Improper or inadequate water or syrup open shutoffs slightly.
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Page 22: Led Warnings
TROUBLE CAUSE REMEDY BIB pump does not operate Out of CO , CO not turned on, or low CO Replace CO supply, turn on CO when dispensing valve is pressure. supply, or adjust CO pressure to 70-80 opened. PSI (0.483-0.552 MPA). Out of syrup. -
Page 23: Automatic Agitaiton And Low Ice Alarm Control
DESCRIPTION This light flashes when there is no ice between the sensors in the ice bin. If the bin is empty and the light is not flashing, check all wiring harnesses. This light is on when the solenoid is activated. When the chute is depressed, this light should turn on. If it does not, check to see if the solenoid leads are connected to the PC board or damaged, check continuity of solenoid. -
Page 24: Illustrations And Part Listings
ILLUSTRATIONS AND PART LISTINGS Final Assembly, Post-Mix, IBD Part No. Description 85-4526H IBD22H, Series 4500, 115V/60Hz,6 Valve 85-4548H IBD30H, Series 4500, 115V/60Hz,8 Valve 85-4536H IBD22H, Series 4500, 230V/50-60Hz,6 Valve 85-4558H IBD30H, Series 4500, 230V/50-60Hz,8 Valve NOTE: TO ADJUST ICE FLOW REGULATOR, SEE SECTION 1.5 (230 VOLT ONLY) - Page 25 Item Part No. Description 05-1309/02 Wheel Shroud, IBD22 82-1892/01 Wheel Shroud Assy, IBD22, Mod (230V ONLY) 05-1310/02 Wheel Shroud, IBD30 82-1893 Wheel Shroud Assy, IBD30, Mod (230V ONLY) 03-0368 Retainer, RUE-14-S 23-1373 Agitator Assy, HEX, IBD (115V) 23-1355 Agitator Assy, IBD (230V Only) 10-0762 Pin, Agitator, IBD, Single Retainer 82-3556...
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Page 26: Faucet Plate/Ice Chute Sub-Assy,Post-Mix
Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD TO TRANSFORMER TO KEY SWITCH... - Page 27 Item Part No. Description 04-0308 Screw, 10 - 32 X 0.438 82-1566/01 Solenoid Assy, IBD 82-1559 Faucet Plate Assy, IBD22 82-1551/01 Trim Assy, IBD22, Round 82-1631 Faucet Plate Assy, IBD30 82-1618/01 Trim Assy, IBD30, Round 82-1938 Faucet Plate Assy, 10 30-5876/01 Cover, Electrical Box, IBD Valve, IBD30...
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Page 28: Electrical Box And Gear Sub-Assy,Post-Mix
Electrical Box and Gear Sub-Assembly, Post-Mix, IBD... - Page 29 Item Part No. Description 82-1529/02 Electrical Box Assy, IBD,115V* 30-8468 Wrapper Assy, IBD22, Round 82-2017/02 Electrical Box Assy, IBD, 230V 30-8566 Wrapper Assy, IBD30, Round 52-1527 Power Cord Assy, 115V 21** 12-0097 Switch, Key Lock** 52-2006 Power Cord Assy, 230V 30-6149 Cover, Cut Out, Wrapper, IBD 21-0769...
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Page 30: Decals And Labels
Decals and Labels, IBD 2, 3, 4 Item Part No. Description 06-1139 Label, Warning, Lid, IBD 06-1181/02 Label, Plumbing Diagram, IBD22 (See Section 6.12) 06-2057/01 Panel, Graphic, IBD22, Round 06-2226 Label, Plumbing Diagram, IBD30 06-2072/01 Panel, Graphic, IBD30, Round (See Section 6.13) 27-0069 Diffuser Lens, IBD22 06-1522... -
Page 31: Final Assembly, Pre-Mix,Ibd-22
Final Assembly, Pre-Mix, IBD-22 Item Part No. Description 85-4566H IBD22H, Series 4500, 115V, 82-2630 Merchandiser Assy, IBD22, Round 6 Premix Valv 03-0300 Wire Clip, Adhesive 05-1309/02 Wheel Shroud Assy, IBD22 23-1038/01 Drain Spider, IBD 03-0368 Retainer, RUE-14-S 03-0049 Clip, Cord 23-1373 Agitator Assy, HEX, IBD 12-0146/01... -
Page 32: Faucet Plate/Ice Chute Sub-Assy,Pre-Mix
Faucet Plate and Ice Chute Sub-Assembly, Pre-Mix, IBD... - Page 33 Item Part No. Description 85-4566H IBD22H, Series 4500, 115V, 6 Premix Valve 82-1875 Faucet Plate Assy, Premix, IBD22 04-0308 Screw, 10 - 32 X 0.438 02-0005 O-Ring, 2-010 04-1089 Screw, 10 - 32 x 1.000, RH, PH/SL 82-3538 Chute Assy, IBD 04-0553 Screw, 10 - 24 X 1.75, LG 05-0928/01...
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Page 34: Electrical Box And Gear Sub-Assy,Pre-Mix
Electrical Box and Gear Sub-Assembly, Pre-Mix, IBD... - Page 35 Item Part No. Description 82-1879/01 Electrical Box Assy, Pre-Mix, IBD22* 30-6149 Cover, Cut Out, Wrapper, IBD 52-1902/01 Ballast Assy, 115V 06-1580 Label, Patent 04-0504 Screw, 8 - 18 X 0.375, PHD 52-2449 Harness Assy, Emitter, IBD 52-1584 Harness Assy, Light, Black 07-0211 Washer, Shipping Base 04-0237...
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Page 36: Pellet Ice Dispenser Sub-Assy Conversion Kit
NOTE This Conversion Kit is compatible for IBDs with Serial Numbers 854545H0418M03 and above. Retrofits for the 30” IBD must include PN 23-1363 (Item 5 below) F ATTENTION The Pellet Ice Components listed below are to be used ONLY in conjunction with Nugget, Cubelet, or Chewblet ice. LANCER makes no warranty of any kind with regard to these components being used with any other kind of ice. IBD30 FS30 Item Part No. Description 02-0577 Grommet, Rubber, G3002 ü... -
Page 37: Wiring Diagram - 115 Volt
Wiring Diagram - 115 Volt / 60 Hz... -
Page 38: Wiring Diagram - 230 Volt
Wiring Diagram - 230 Volt / 50-60 Hz 38 38... -
Page 39: Ice Agitation Controls
Ice Agitation Controls Switch Number Switch # Agitation Off Time Agitation On Time No Agitation 1 Second 10 Minutes 2 Seconds 20 Minutes 3 Seconds 30 Minutes 4 Seconds 40 Minutes Switch 1: “Low Ice” LED Indicator 50 Minutes Switch 2: “Low Ice”... - Page 40 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...
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Questions and answers
location and size for counter top cutout under the unit
The countertop cutout location and size for the Lancer IBD 22 unit can be found in Section 7 of the manual, which includes illustrations, parts listings, and wiring diagrams.
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