lancer DELTA III 9100 Series Operation Manual
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lancer DELTA III 9100 Series Operation Manual

Remote recirculating unit
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DELTA III REMOTE RECIRCULATING
UNIT LANCER SERIES 9100
Operation Manual
PN: 28-0447
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0447
MAY 2000
Model Number
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.

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  • Page 1 Lancer Corp. 6655 Lancer Blvd. San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com Manual PN: 28-0447 MAY 2000 Model Number FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ..............................i DISPENSER INSTALLATION HIGHLIGHTS......................ii 1. INSTALLATION ............................1 RECEIVING ............................1 UNPACKING ............................1 UNPACKING INSTALLATION KITS ....................1 SELECTING A LOCATION .........................1 MOUNTING THE DISPENSER......................1 FILLING UNIT WITH WATER ......................2 CONNECTING TO ELECTRICAL POWER ..................2 CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT .............2 CONNECTING PYTHON TO TOWER....................4 1.10 CONNECTING 24 VAC POWER SUPPLY TO TOWER ..............4 1.11 CONNECTING TO WATER SUPPLY....................4...
  • Page 3 6.10 WATER CONTINUALLY OVERFLOWS FROM WATER BATH INTO DRIP TRAY ......10 6.11 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP, AND WILL NOT CUT OFF ..........................11 6.12 WARM DRINKS..........................11 6.13 COMPRESSOR DOES NOT START (NO HUM), CONDENSER FAN MOTOR DOES NOT RUN AND NO ICE BANKS ........................11 6.14 COMPRESSOR DOES NOT START (NO HUM), BUT CONDENSER FAN MOTOR RUNS ...12 6.15 COMPRESSOR DOES NOT START, BUT HUMS................12...

  • Page 4: Specifications

    DELTA III SPECIFICATIONS DIMENSIONS WEIGHT CARBONATOR WATER SUPPLY Width: 16 7/8 inches (657 mm) Shipping: 160 pounds (72.6 kg) Min flowing pressure: 25 PSIG Depth: 25 9/16 inches (649 mm) Empty: 146 pounds (66.2 kg) (1.76 kg/cm2, 0.172 MPA) Height w/out legs: Operating: 237 pounds (108 kg) Max static pressure: 50 PSIG 25 7/8 inches (429 mm)

  • Page 5: Dispenser Installation Highlights

    WARNING IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A RECOMMENDED WATER REGULATOR ASSEMBLY (PN 18-0253) MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/ CM2). FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER. DISPENSER AND INSTALLATION HIGHLIGHTS Listed below are ten critical elements which will aid in a successful installation.

  • Page 6: Installation

    C. For leg mounting, use Lancer leg kit (PN 82-0962). NOTE: NSF listed units must be sealed to the counter, or have four (4) legs installed.

  • Page 7: Filling Unit With Water

    FILLING UNIT WITH WATER A. Remove the bonnet from the unit. B. Remove the yellow plastic plug (located on the front of the unit’s carbonator deck) from the unit’s fill hole. C. Using a funnel or tube, fill the water bath compartment with water until it flows out of the overflow tube into the drip tray.
  • Page 8 FIGURE 1: CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT (STANDARD PUMP SHOWN) FIGURE 2: CONNECTING PYTHON TO DELTA TOWER...

  • Page 9: Connecting Python To Tower

    CONNECTING PYTHON TO TOWER (SEE FIGURE 2) A. Route opposite end of python to tower. Determine length required, and cut if necessary. Be sure to allow additional length as required for servicing. WARNING USE A SHARP KNIFE, RAZOR BLADE, OR TUBE CUTTER TO CUT TUBING. TUBING CUT WITH A SAW WILL RESULT IN PLASTIC SHAVINGS, WHICH WILL PLUG THE FLOW CONTROLS IN THE DISPENSING VALVE.

  • Page 10: Connecting To Co2 Supply

    1.12 CONNECTING THE CO2 SUPPLY A. Connect high pressure CO2 regulator assembly to CO2 cylinder. Use a new CO2 tank washer if regulator does not have built-in o-ring seal. B. Place CO2 cylinder in service location under counter, etc., and secure it with a safety chain. C.

  • Page 11: Purging The Carbonation System

    1.16 PURGING THE CARBONATION SYSTEM A. The relief valve for the built-in carbonator is located on the right hand side of the unit’s carbonator deck. Lift the yellow lever on the top of the relief valve until water flows from the holes in the relief valve.

  • Page 12: Every Six Months

    EVERY SIX (6) MONTHS Clean and sanitize the unit using the appropriate procedures (outlined in Section 3). NOTE: Because of difficulty in rinsing, detergent solution should not be introduced into the carbonator. YEARLY A. Clean water bath interior, including evaporator coils and refrigeration components. B.

  • Page 13: With Built-In Syrup Pumps

    4. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS This conversion can be accomplished. Contact Lancer Customer Service for parts and instructions. 5. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS REMOVING EXISTING BUILT-IN SYRUP PUMPS A.

  • Page 14: Troubleshooting

    6. TROUBLESHOOTING PROBLEM CAUSE REMEDY 6.1 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining screws. B. Damaged or improperly installed B. Replace or adjust appropriate o- o-rings. rings. 6.2 Insufficient water flow. A. Insufficient incoming supply water A. Verify incoming supply water pres- pressure.

  • Page 15: Syrup Only Dispensed, No Water; But Co2 Gas Dispensed With Syrup

    PROBLEMA CAUSA SOLUCIÓN 6.7 No water just syrup. (Ice bank F. Refrigerant leak. F. Find leak and recharge unit (if unit grew to water inlet line to is not frozen). carbonator tank.) G. Check water supply. G. Turn on water and shut unit OFF, then ON to reset carbonator.

  • Page 16: Compressor Starts And Continues To Run Until Freeze Up And Will Not Cut Off

    PROBLEM CAUSE REMEDY 6.11 Compressor starts and continues A. PCB malfunctioning or faulty ice A. Disconnec ice band probe from to run until bank probe. PCB. freeze up and will not cut off. 1. If compressor continues to run, replace PCB. 2.

  • Page 17: Compressor Does Not Start (No Hum), But Condenser Fan Motor Runs

    PROBLEM CAUSE REMEDY 6.14 Compressor does not start (no A. Compressor relay or overload A. Replace compressor relay or hum), but condenser fan motor runs. malfunctioning. overload. B. Inadequate voltage. B. Measure voltage across common and run terminal on compressor. Volt- age must not drop below 90% of rated voltage.

  • Page 18: Compressor Runs Normally, But Water Line Is Frozen

    PROBLEM CAUSE REMEDY 6.18 Compressor runs normally, but A. Low water level in water bath. A. Add water to water bath until water water line is frozen. B. Syrup in water bath. runs out of overflow into drip tray. C. Water cage is out of position. B.

  • Page 19: Bib Pump Fails To Stop, When Dispensing Valve Is Closed

    PROBLEMA CAUSA SOLUCIÓN 6.25 BIB pump fails to stop, when A. Leak in discharge line or fittings. A. Repair or replace discharge line. dispensing valve is closed. B. Empty BIB. B. Replace BIB. C. Air leak on inlet line or bag C.

  • Page 20: Illustrations, Parts Listings, And Wiring Diagrams

    7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS REFRIGERATION DECK ASSEMBLY...
  • Page 21 REFRIGERATION DECK ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 82-2554 Deck Assy, Refrigeration, 03-0041 Spring Overload (Not Shown) 115V/60Hz 12-0260 Start Capaciter, 220V/60Hz (Not 82-2486 Deck Assy, Refrigeration, Shown) 230V/50Hz 02-0114 Grommet, Compressor 82-2633 Deck Assy, Refrigeration, 04-0537 Washer, Compressor 220V/60Hz...

  • Page 22: Cabinet Assembly

    CABINET ASSEMBLY HIGH CAPACITY OPTION TO TOWER...
  • Page 23 CABINET ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION – 82-2551 Cabinet Assy 51-5629/01 Wrapper Assy 12-0097 Key Switch 07-0347 Cover Plate 04-0068 Screw, 10 - 24 x 0.375 FH, Machine 42-0057 Tank Assy, Foamed 42-0058 Tank Assy, Foamed, LF Sol 04-0504 Screw, 8 - 18 x 0.375 AB 30-7353/01 Front Plate Support 30-5240/02...

  • Page 24: Carbonator Deck/Pump Bracket Assembly

    CARBONATOR DECK/PUMP BRACKET ASSEMBLY DAMPENER ASSEMBLY FOR THE VOLUMETRIC VALVE ONLY...
  • Page 25 CARBONATOR DECK/PUMP BRACKET ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION 82-0887/01 Deck Assy, Carbonator, 115V, 60Hz 82-0943/01 Deck Assy, Carbonator, 220V, 50-60Hz Plate, Carbonator Deck 51-5411 Plate Assy, Carbonator Deck 30-6800 Plate, Carbonator Deck Insulation, Carbonator Deck 50-0328 Insulation, Carbonator Deck 05-0436 Sleeve, Probe 04-0711...

  • Page 26: Carbonator Water/Syrup Lines Assemblies

    CARBONATOR WATER/SYRUP LINE ASSEMBLIES FIGAL/REMOTE CONFIGURATION BAG-IN-BOX CONFIGURATION TO PYTHON SYRUP / CO2 / WATER ASSEMBLIES...
  • Page 27 CARBONATOR WATER/SYRUP LINE ASSEMBLIES (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION – 48-0453/01 Tube Assy, Syrup (Use on 5 Tank Assy, Carbonator Valve Units) 02-0096 Washer – 48-0454/01 Tube Assy, Syrup (Use on 4 52-0909 Probe Assy Valve Units) –...

  • Page 28: Control Housing

    CONTROL HOUSING...

  • Page 29: Regulator Water Assembly

    REGULATOR WATER ASSEMBLY ITEM PART NO. DESCRIPTION 18-0253/02 Regulator Assembly, Water 05-0017 Washer, Seal, Flare, Nylon 49-0227 Hose, Regulator Assy 18-0252 Regulator 01-0446 Fitting, Barb 07-0481 Bracket, Regulator 04-0504 Screw, 8 - 18 x .375” AB 01-1429 Nut, 7/18-18, UNS 07-0438 Clamp, Oetiker...

  • Page 30: Wiring Diagram - Delta Iii

    WIRING DIAGRAM – DELTA III IMPORTANT WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR. IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY DISCONNECTING POWER.
  • Page 31 NOTES...
  • Page 32 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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