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lancer 4500 Series Installation And Service Manual

Ice beverage dispenser
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INSTALLATION AND SERVICE MANUAL
LANCER SERIES 4500
PART NO.
85-4528H
85-4538H
85-4425H
85-4435H
DIMENSIONS
HEIGHT:
WIDTH:
DEPTH:
TOTAL ICE CAPACITY:
DISPENSABLE ICE CAPACITY:
COUNTER WEIGHT (WITHOUT ICE):
SHIPPING WEIGHT:
ELECTRICAL
VOLTAGE:
AMPS:
Hz:
THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION.
DO NOT PLACE HANDS, OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT.
WHEN UNIT IS BEING SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM THE
POWER SOURCE.
Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in the dispenser.
Dispenser will only operate with cube ice.
This manual supersedes Installation and Service Manual 28-0417/01, Dated 03/10/04,
and is being published on the Lancer Web Site only.
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
IBD25
DESCRIPTION
ICE BEVERAGE DISPENSER, 25 INCH WIDE, 8V, 115V/60Hz
ICE BEVERAGE DISPENSER, 25 INCH WIDE, 8V, 230V/50-60Hz
ICE DISPENSER,
ICE DISPENSER,
SPECIFICATIONS
34.0 Inches
25.0 Inches
30.5 Inches
210 Pounds (95.45 kg)
170 Pounds (77.27 kg)
250 Pounds (113.64 kg)
285 Pounds (129.55 kg)
115
3.6
60
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
• FAX ENGINEERING: • 210-310-7096 •
• "Lancer" is the registered trademark of Lancer •
• Copyright — 2006 by Lancer, all rights reserved. •
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
25 INCH WIDE, 115V/60Hz
25 INCH WIDE, 230V/50-60Hz
(864 mm)
(635 mm)
(775 mm)
230
1.8
50/60
WARNING
IT MAY ACTIVATE UNEXPECTEDLY.
NOTE
FAX SALES
DATE:
02/15/06
P.N.
28–0417/02

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Summary of Contents for lancer 4500 Series

  • Page 1 WHEN UNIT IS BEING SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM THE POWER SOURCE. NOTE Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in the dispenser. Dispenser will only operate with cube ice. This manual supersedes Installation and Service Manual 28-0417/01, Dated 03/10/04, and is being published on the Lancer Web Site only.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS............................Cover TABLE OF CONTENTS .............................1 1. INSTALLATION ............................1 RECEIVING............................1 UNPACKING ............................1 SELECTING COUNTER LOCATION ....................1 INSTALLING THE DISPENSER......................2 ADJUSTING THE ICE FLOW REGULATOR (230 VOLT UNITS ONLY) ...........3 2. CLEANING AND SANITIZING INSTRUCTIONS ..................4 GENERAL INFORMATION ........................3 REQUIRED CLEANING EQUIPMENT....................4 DAILY CLEANING ..........................5 ICE BIN CLEANING –...
  • Page 3 FILLING MANUALLY WITH ICE, NOTE: WHEN ICE MAKER NOT USED Please refer to specific icemaker model for proper air intake/exhaust ventilation with Lancer units. 9 3/4" (248 Mm) DISPENSE HEIGHT 30 1/2" (775 Mm) MINIMUM of 6" (152 mm) MINIMUM of 6" (152 mm)

  • Page 4: Installation

    N. Install Top Cover. NOTE Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in the dispenser. Dispenser will only operate with cube ice. O. Set brix ratio for beverage dispensing valves according to manufacturer’s instructions.

  • Page 5: Cleaning And Sanitizing Instructions

    CLEANING AND SANITIZING INSTRUCTIONS GENERAL INFORMATION A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. This equipment must be cleaned and sanitized after installation is complete, and the operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 6: Daily Cleaning

    L. Wearing sanitary gloves, reassemble all removable parts. M. Fill Unit with ice and replace Top Cover. NOTE Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not properly equipped to do so. N. Reconnect Dispenser to power source.

  • Page 7: Cleaning And Sanitizing Beverage Components - Bag-In-Box Systems

    rinse water is free of residual detergent. J. Disconnect CO supply hose from the tank. K. Following the instructions as described in 2.2 above, mix appropriate amount of sanitizing solution. Fill a tank with this solution. Connect hose half of syrup line to the tank. Connect CO supply hose to tank and pressurize.

  • Page 8: Troubleshooting

    LED D4 This light is used on units with lid interlock switches. On the 4500 series ice-beverage dispenser, this light should always be lit. If it is not, check the Lid Interlock Jumper (black wire with 4 pin white connector).

  • Page 9: Automatic Agitation And Low Ice Alarm Control

    LED D8 This light is on when the solenoid is activated. When the chute is depressed, this light should turn on. If it does not, check to see if the solenoid leads are connected to the PC board or damaged, check continuity of solenoid.

  • Page 10: Illustrations, Parts Listings And Wiring Diagrams, Ibd25

    6. ILLUSTRATIONS, PARTS LISTINGS AND WIRING DIAGRAMS, IBD25 DECALS AND LABELS, IBD25...

  • Page 11: Plumbing Diagram

    DECALS AND LABELS, IBD25 (CONTINUED) Item Part No. Description Item Part No. Description 06-2226 Label, Plumbing Diagram, IBD25 85-4528H-100 IBD25H, Series 4500, 115V/60Hz, 8 LEV (See Section 6.2) ® 06-1522 Label, Low Ice, IBD 85-4538H-100 IBD25H, Series 4500, 06-1207 Label, Cold Plate Cleaning, IBD 230V,/50-60Hz, 8 LEV ®...

  • Page 12: Final Assembly, Post-Mix Ibd And Ice Dispenser, Ibd25

    FINAL ASSEMBLY, POST-MIX IBD AND ICE DISPENSER, IBD25 NOTE: TO ADJUST ICE FLOW REGULATOR, SEE SECTION 1.5 (230 VOLT ONLY)
  • Page 13 FINAL ASSEMBLY, POST-MIX IBD AND ICE DISPENSER, IBD25 (CONTINUED) Item Part No. Description 85-4528H IBD25H, Series 4500, 115V/60Hz, 8 Valve 85-4538H IBD25H, Series 4500, 230V/50-60Hz, 8 Valve 05-1658/01 Wheel Shroud Assy, IBD25, Mod (115V) 82-2705 Wheel Shroud Assy, IBD25, Mod (230V Only) 03-0368 Retainer, RUE-14-S...

  • Page 14: Faucet Plate And Ice Chute Sub-Assembly, Post-Mix, Ibd25

    6.4 FAUCET PLATE AND ICE CHUTE SUB-ASSEMBLY, POST-MIX, IBD25 TO TRANSFORMER TO KEYSWITCH TIE WRAP TIE WRAP...
  • Page 15 6.4 FAUCET PLATE AND ICE CHUTE SUB-ASSEMBLY, POST-MIX, IBD25 (CONTINUED) Item Part No. Description Item Part No. Description R 10 82-2704 Trim Assy, IBD25, Round 85-4528H IBD25H, Series 4500, 30-5876/01 Cover, Electrical Box, IBD 115V/60Hz, 8 Valve R 12 30-6145 Lock, Drip Tray, IBD 85-4538H IBD25H, Series 4500,...

  • Page 16: Electrical Box And Gear Motor Sub-Assembly, Post-Mix, Ibd25

    ELECTRICAL BOX AND GEAR MOTOR SUB-ASSEMBLY, POST-MIX, IBD25...
  • Page 17 ELECTRICAL BOX AND GEAR MOTOR SUB-ASSEMBLY, POST-MIX, IBD25 (CONTINUED) Item Part No. Description 85-4528H IBD25H, Series 4500, 115V/60Hz, 8 Valve 85-4538H IBD25H, Series 4500, 230V/50-60Hz, 8 Valve 30-7153 Wrapper Assy, IBD25, Round (Before December 30, 2003) 30-8628 Wrapper Assy, IBD25, Round (After December 30, 2003) 82-2701H Tank Assy, Foamed, IBD25...

  • Page 18: Wiring Diagram - 115V/60Hz, Series 4500 Ibd

    WIRING DIAGRAM - 115V/60HZ, SERIES 4500 IBD...

  • Page 19: Wiring Diagram - 230V/50-60Hz, Series 4500 Ibd

    WIRING DIAGRAM - 230V/50-60HZ, SERIES 4500 IBD...

  • Page 20: Agitation - Controls, Expanded View

    AGITATION - CONTROLS, EXPANDED VIEW, SERIES 4500 IBD Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

This manual is also suitable for:

85-4528h85-4538h85-4425h85-4435hIbd25

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