Related Manuals for Festo IFB05-03
Summary of Contents for Festo IFB05-03
- Page 1 Valve terminals types 03/04−B Manual Electronics Valve terminal with field bus connection Type IFB05−03 Field bus protocol: − Festo field bus − ABB (CS31) − Klöckner−Moeller SUCOnet K Manual 152 765 en 0503e...
- Page 3 ....... . . 152 765 (Festo AG & Co., D 73726 Esslingen, Federal Republic of Germany, 2000) Internet: http://www.festo.com...
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Page 4: Table Of Contents
........1−1 Summary of multifunctional Festo valve terminals .... - Page 5 ........3−23 3.4.1 Connection instructions for Festo and ABB ......3−26 3.4.2...
- Page 6 ............C−1 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 7: Intended Use
This manual is directed exclusively at personnel trained in control and automation technology and who have experience in installing, commissioning, programming and diagnosing programmable logic controllers (PLC) and field bus systems. Service If you have any technical problems, please contact your local Festo Service. Festo P.BE−VIFB5−03−EN en 0503e... -
Page 8: Important User Instructions
This means that there is a danger of damage to property if these instructions are not observed. In addition, the following pictogram marks passages in the text which describe activities involving electrostatically sensi tive components: Electrostatically sensitive components: Incorrect handling may result in damage to the components. Festo P.BE−VIFB5−03−EN en 0503e... - Page 9 Pictograms Information: recommendations, tips and references to other sources of information. Accessories: information on necessary or useful accessories for the Festo product. Environment: information on the environmentally−friendly use of Festo products. Text markings The bullet denotes activities which can be carried out in any sequence.
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Page 10: Abbreviations
Sub−base for double−solenoid valves or mid−position valves Input Output Input and/or output P−module General pneumatic module I/O module Module with digital inputs or outputs in general Programmable logic controller; in brief: controller Fibre−optical waveguide Fig. 0/1: Index of abbreviations VIII Festo P.BE−VIFB5−03−EN en 0503e... - Page 11 For most of the drawings in this manual, we have used a simplified representation of a type 03 valve terminal with four pneumatic sub−bases and four input/output modules (standard fitting). Input/output modules Field bus node Valves Fig. 0/2: Standard fitting for the drawings Festo P.BE−VIFB5−03−EN en 0503e...
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Page 12: Manuals For This Valve Terminal
Contents and general instructions Manuals for this valve terminal Depending on your order and on the equipment to be fitted on your system, you will require the following Festo manuals for the complete documentation of the modular valve ter minal:... -
Page 13: Additional Modules For This Valve Terminal
Multi I/O module with 12 inputs and 8 outputs, PNP VIAP−03−FB Analogue I/O module with 1 input and 1 output VIGV−03−FB−... Analogue I/O module with 3 inputs and 1 output Type voltage (−V) or current (−I) Fig. 0/4: Additional modules Festo P.BE−VIFB5−03−EN en 0503e... - Page 14 The address range of 64 I/Os can be used as from soft ware version 1.3 (SW 23.01.95 or later). Klöckner−Moeller The protocol for use on the SUCOnet K can be used as from software version 1.4 (SW 21.03.96 or later). See type plate of valve terminal Festo P.BE−VIFB5−03−EN en 0503e...
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Page 15: Summary Of Components
Summary of components Chapter 1 1−1 Festo P.BE−VIFB5−03−EN en 0503e... - Page 16 1. Summary of components Contents Summary of multifunctional Festo valve terminals ....1−3 Description of components ........
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Page 17: Summary Of Multifunctional Festo Valve Terminals
ISO 5588−2, fitted with pneumatic valves (single− solenoid, double−solenoid, mid−position) or cover plates Components for high−level sub−bases (pressure regulator inter mediate plates, restrictor plates etc.) Fig. 1/1: Summary of modules for the multifunctional Festo valve terminals 1−3 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 18: Description Of Components
Further modules (e.g. additional power Two green LEDs (one LED per input) supply, high−current outputs Input socket for one electric input PNP/NPN) (PNP or NPN) Green LED (per input) Fig. 1/2: Connecting and display elements on the electric modules 1−4 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 19: Type 03: Midi Pneumatic Modules
Valve location inscription field (desig nation signs) Manual override (per valve solenoid coil), either locking or non−locking Unused valve location with cover plate Fig. 1/3: Display and operating elements on the MIDI modules type 03 1−5 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 20: Type 03: Maxi Pneumatic Modules
Manual override (per valve solenoid coil), either locking or non−locking Regulator for limiting the pressure of the auxiliary pilot air Unused valve location with cover plate Fig. 1/4: Display and operating elements on the MAXI modules type 03 1−6 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 21: Type 04−B Iso Pneumatic Modules
0.135 A fuse (per pilot solenoid) Yellow LEDs (per pilot solenoid 12) Adapter cable for power supply to the node and the I/O modules Fig. 1/5: Operating, display and connecting elements on the ISO modules type 04−B 1−7 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 22: Method Of Operation
Internal control of the valve terminal Incoming field Continuing field Node Compressed air Work air (2, 4) Ï Ï Ï Ï Fig. 1/6: Summary of the functions of a valve terminal 1−8 Festo P.BE−VIFB5−03−EN en 0503e... - Page 23 MIDI/MAXI valves or ISO valves on a node. Further information on their use can be found in the "Pneu matics manual" for your valve terminal. 1−9 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 24 1. Summary of components 1−10 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 25: Fitting
Fitting Chapter 2 2−1 Festo P.BE−VIFB5−03−EN en 0503e... - Page 26 Fitting the valve terminal onto a wall ....... 2−9 2−2 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 27: Fitting The Modules And Components
(they are not resistant to bending, i.e. they will break off if bent backwards). Electrostatically sensitive components Do not touch the contact surfaces of the plug connectors on the sides of the modules and components. 2−3 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 28: Earthing The End Plates
Remark: Instructions on earthing the complete valve terminal can be found in the chapter Installation". The diagram below shows how the end plates are fitted using as an example a type 03 valve terminal. 2−4 Festo P.BE−VIFB5−03−EN en 0503e... - Page 29 2. Fitting Seals Ready−fitted earth cable Contact for the earth cable Fastening screws max. 1 Nm Fig. 2/1: Fitting the end plates (example of type 03 valve terminal) 2−5 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 30: Fitting Onto A Hat Rail (Type 03)
In order to fit the valve terminal onto a hat rail, you will re quire a hat−rail clamping unit. This must be fitted on the rear of the end plates as shown in the diagram below. Pay particu lar attention to the following: 2−6 Festo P.BE−VIFB5−03−EN en 0503e... - Page 31 Fasten the lever with a locking screw (item 7). Lever Self−adhesive rubber foot O−ring Clamping elements Flat−head screw Locking screw *) Different lever lengths with MIDI and MAXI Fig. 2/2: Fitting the hat−rail clamping unit 2−7 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 32 (item 3) against unintentional loosening/opening. Hat−rail clamping unit unlocked Hat−rail clamping unit locked Locking screw Fig. 2/3: Fitting the type 03 valve terminal to a hat rail 2−8 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 33: Fitting The Valve Terminal Onto A Wall
*) Components for high−level linking: Weight see Pneumatics manual 2. Make sure that the mounting surface can support this weight. Check to see if you require support brackets for the I/O modules. 3. If necessary, use spacers. 2−9 Festo P.BE−VIFB5−03−EN en 0503e... - Page 34 (blind hole", see Pneumatics manual) In the case of valve terminals with several I/O modules, use additional support brackets for the modules (approximately every 200 mm). Fig. 2/4: Possibilities for fitting onto a wall 2−10 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 35: Installation
Installation Chapter 3 3−1 Festo P.BE−VIFB5−03−EN en 0503e... - Page 36 ........3−23 3.4.1 Connection instructions for Festo and ABB ......3−26 3.4.2...
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Page 37: General Connection Methods
(pin 1) the load voltage supply for the outputs/valves (pin 2). You can thereby avoid: sudden uncontrolled movements of loose tubing unexpected movements of the connected actuators non−defined switching states of the electronic compo nents. 3−3 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 38: Selecting The Field Bus Cable
The relevant matchingsocket (PG) is specified in brackets. 1. Universally usable for distances up to 1000 m (note elec tric strength): BELDEN 9841: twisted in pairs, double screened cable (wire 24AWG; 30 V) 3−4 Festo P.BE−VIFB5−03−EN en 0503e... - Page 39 D Paired twisted, screened control cable (socket PG 13) Belden 9860 Siemens L−2Y2YcY 2 (1.5 mm , 900 V) 5kf40 part no. V45551−F21−B5 Baud rate Cable type for distances [m] [kBd] [kBd] 1000 2000 4000 187,5 62,5 ABCD 31,25 ABCD 3−5 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 40: Selecting The Operating Voltage Cable
− design of the power unit − cable cross section and length (orientation values) Appendix A.2: Cable length and cross−sectional area − determining the cross−sectional area and length by means of tables − calculating with a formula. 3−6 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 41: Field Bus Node
The node contains electrostatically sensitive components. S Do not therefore touch any contacts. S Please observe the regulations for handling electrostati cally sensitive components. You can thereby prevent the electronics of the node from being damaged. 3−7 Festo P.BE−VIFB5−03−EN en 0503e... - Page 42 Closing Replace the cover. Push the cables for the operating voltage connection back into the housing, so that the cables are not squashed. Tighten the Philips screws of the cover in diag onally opposite sequence. 3−8 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 43: Configuring The Valve Terminal
(station no.) DIL switches Board 4 Board 3 Flat plug for the operating voltage connection Board 2 Screening plate Board 1 Plug for field bus cable Fig. 3/2: Connecting, display and operating elements on the node 3−9 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 44: Setting The Field Bus Address
Field bus addresses may only be assigned once per field bus module. Recommendation: Assign the field bus addresses in ascending order. Assign the field bus addresses, if necessary, to suit the machine struc ture of your system. 3−10 Festo P.BE−VIFB5−03−EN en 0503e... - Page 45 Example Setting with field bus address: 05 UNITS UNITS Setting with field bus address: 38 TENS TENS Fig. 3/4: Function of the address selector switch 3−11 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 46 Field bus protocol. The DIL switch consists of four switch elements. These switch elements are numbered from 1...4. The position "ON" is marked. Field bus baud rate Field bus protocol Fig. 3/5: Position of the DIL switch 3−12 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 47: Setting The Field Bus Baud Rate
*) The DIL switches must be set at baud rate 187.5, the field bus node then sets itself automatically to the baud rate set by the master. Fig. 3/6: Setting the field bus baud rate 3−13 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 48: Setting The Field Bus Protocol
3. Installation 3.2.5 Setting the field bus protocol The setting depends on the control system used. DIL switches Control system Festo Klöckner−Moeller Fig. 3/7: Setting the field bus protocol 3−14 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 49: Switching On The Power Supply
The load voltage supply for the outputs/valves must be fused externally with maximum 10 A (slow blowing). With the external fuse you can avoid functional damage to the valve terminal in the event of a short circuit. 3−15 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 50: Calculating The Current Consumption
The table below shows you how to calculate the complete current consumption for the valve terminal. The values speci fied have been rounded up. If you wish to use other valves or modules, please refer to the relevant technical specifications for their current consumption. 3−16 Festo P.BE−VIFB5−03−EN en 0503e... - Page 51 Load current of simultaneously actuated Σ high−current output modules ____ x _____ A Current consumption of high−current outputs Σ Σ *) per additional supply module max. 25 A Fig. 3/8: Calculating the complete current consumption 3−17 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 52: Connecting The Power Supply
EMERGENCY STOP (e.g. switching off the load voltage for the valves and output modules, switching off the pres sure). 3−18 Festo P.BE−VIFB5−03−EN en 0503e... - Page 53 Check the 24 V load voltage of the outputs while your system is operating. Make sure that the load voltage of the outputs lies within the permitted tolerance even during operation at full load. Recommendation: Use a closed−loop power unit. 3−19 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 54 4 have the same potential and that there are no equalizingcurrents. You can thereby avoid interference due to electromagnetic influences and you can ensure electromagnetic compatibil ity in accordance with the EMC guidelines. 3−20 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 55 24 V DC 10 % must be ob served. both connections are connected for potential equalization and that equalizing currents are avoided. the load voltage at pin 2 (valves/electric outputs) can be switched off separately. 3−21 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 56 Load voltage can be switched off separ ately. Earth connection pin 4 designed for 12 A External fuses Potential equalization Fig. 3/11: Example connection of a common 24 V power supply and the potential equal ization(example for type 03) 3−22 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 57: Connecting The Field Bus Interface
failure" of the valves. Recommendation: Do not exceed the maximum permitted distance of 15 cm between the T−adapter and the field bus plug, in order to avoid signal reflections. Use the Festo T−adapter FB−TA for this purpose. 3−23 Festo P.BE−VIFB5−03−EN en 0503e... - Page 58 Fig. 3/12: Connection variant for the field bus (looping the field bus cable through) Incoming field T−adapter (e. g. Festo FB−adapter) Continuing field Branch line max. 15 cm Seal with a pro tective cap (IP 65) Fig. 3/13: Connection variant for the field bus (connecting with a T−adapter) 3−24 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 59 PLC manual for your controller. Screening/shield S−/Bus 2 not used Internal network S−/Bus 1 Housing of node not used S−/Bus 2 S−/Bus 1 220 nF 1 MΩ Fig. 3/14: Pin assignment of the field bus interface 3−25 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 60: Connection Instructions For Festo And Abb
CS31 CS31 ABB Procontic Pins T200 Bus 1 1 (S +) Bus 2 3 (S −) Screening/shield 4 (screening) Check the assignment in the PLC manual Fig. 3/15: Connection instructions for Festo and ABB CS31 3−26 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 61: Connection Instructions For Klöckner−Moeller
Check the assignment in the PLC manual Klöckner−Moeller Serial bus interface With 5−pin DIN plug (DIN 41512) Pins Pins 1 (S +) 3 (S −) Housing 4 (screening) Check the assignment in the PLC manual Fig. 3/16: Connection instructions for Klöckner−Moeller 3−27 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 62: Terminating Resistor
Fig. 3/17: Fitting the terminating resistor 2. Fit the bus cable socket onto one of the field bus plugs. 3. Seal the unused field bus plug with a protective cap. 3−28 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 63: Commissioning
Commissioning Chapter 4 4−1 Festo P.BE−VIFB5−03−EN en 0503e... - Page 64 ........4−14 Commissioning the Festo field bus ....... . .
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Page 65: Addressing And Configuring The Valve Terminal
DIL switch in the adapter block. This manual valve terminal configur ation (Address reserving") is described in the Appendix of the Pneumatics manual for type 04−B. 4−3 Festo P.BE−VIFB5−03−EN en 0503e... - Page 66 **) The status bits are assigned automatically within the terminal, as soon as there are input modules. Fig. 4/1: Number of assigned I/Os per module Copy the following table for further calculations. 4−4 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 67 If not: round up to the next half byte (+1...3). Σ 11.Number of 4−output electric modules ________ x 4 12.Number of other outputs, e. g. multi I/O module Σ Total number of outputs to be configured Σ 4−5 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 68: Address Assignment Of The Valve Terminal
14 higher−value address: pilot solenoid 12 Information on reserving addresses of the valves on the type 04−B valve terminal can be found in the Pneumatics manual for type 04−B. 4−6 Festo P.BE−VIFB5−03−EN en 0503e... - Page 69 If the number of valve addresses cannot be divided by 4 without remainder, you must round up to 4 bits because of the 4−bit orientated addressing. The bits thus rounded up in the address range cannot be used. 4−7 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 70 The status bits are only available if input modules are connected to the valve terminal and are configured Addressing The status bits are transmitted to the four highest− value positions of the configured address range. 4−8 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 71 (see address 3 or Fig. 4/1). if unused valve locations are fitted with cover plates, the addresses will still be assigned (see addresses 12, 13). 4−9 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 72 The maximum possible amount of equipment which can be fitted on the valve terminal is limited by the addres sing limits of the relevant field bus protocol and the mechanical limits of the valve terminal (max. 96 inputs or 48 outputs). 4−10 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 73: Address Assignment After Extension/Conversion
If the configuration of the inputs is modified, the addresses of the status bits may be shifted. 4−11 Festo P.BE−VIFB5−03−EN en 0503e... - Page 74 No rounding Fig. 4/3: Address assignment of a valve terminal with digital I/Os after extension (example type 03) Remarks on the diagram Pressure supply modules and intermediate pressure supply modules do not occupy any addresses. 4−12 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 75: General Commissioning Instructions
The configuration of the valve terminal requires an accurate procedure, as in certain circumstances different configuration specifications are required for each valve terminal on account of the modular structure. Please observe the instructions for this procedure in the following sections. 4−13 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 76: Switching On The Power Supply
Separate supply: If the control system and the field bus slaves have separate power supplies, the power should be switched on in the following sequence: 1. the power supply for all the field bus slaves 2. the power supply for the controller. 4−14 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 77: Commissioning The Festo Field Bus
4. Commissioning Commissioning the Festo field bus 4.3.1 Configuration The field bus configurator in the FST software will help you in creating the NOMINAL configuration. The menu control and operation of the FST software is described in the appropriate FST manual for your controller. - Page 78 4. Commissioning Fig. 4/4: Example Configure with FST 405, select the valve terminal from the type file Fig. 4/5: Example Configure with FST 405, different number of IW/OW 4−16 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 79: Addressing
The diagram below shows the addressing of the inputs/out puts using the standard fittings as an example (master: SF−202, field bus address of the valve terminal: 3). Fig. 4/6: Addressing the valve terminal with standard fittings 4−17 Festo P.BE−VIFB5−03−EN en 0503e... - Page 80 28, 29, 30, 31 0...39 36, 37, 38, 39 0...47 44, 45, 46, 47 0...55 52, 53, 54, 55 0...63 60, 61, 62, 63 Fig. 4/7: The addresses of the status bits depend on the configuration 4−18 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 81 (2nd. output module, output Fig. 4/8: Example Addressing the inputs/outputs Further details on addressing and programming can be found in the PLC manual for your controller (e.g. Festo system man ual FPC 405, chapter 7). 4−19 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 82: Commissioning The Abb Cs31
The appropriate module identifiers must be entered in the configuration table of the T200. Please note Select if possible the range n = 0...58 for the address to be set in the field bus node. n+3 61 can also be addressed here. 4−20 Festo P.BE−VIFB5−03−EN en 0503e... - Page 83 60 inputs and max. 64 outputs, max. 26 valve locations (rounded up to groups of 4, these occupy 28 output sig nals) only valve terminal type 05 (ISO): max. 12 valve coils may be switched on at the same time. 4−21 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 84: Cs31 Central Unit As Bus Master
O n+1,00 ... O n+1,15 I n+2,00 ... I n+2,15 O n+2,00 ... O n+2,15 I n+3,00 ... I n+3,15 O n+3,00 ... O n+3,15 Fig. 4/9: Configuration possibilities and addresses for a CS31 central unit 4−22 Festo P.BE−VIFB5−03−EN en 0503e... - Page 85 Address 20 is set in the field bus node. The valve terminal occupies 2 CS31 bus addresses (28 + 4 input signals and 32 output signals). Fig. 4/10: Example Addressing with a CS31 central unit 4−23 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 86: T200 / 07Cs61 As Bus Master
When the program is created, the central unit must be in formed how the lines are configured. With the 07 PC 332 pro gramming system, enter here the appropriate module ident ifiers in the configuration table (see examples). 4−24 Festo P.BE−VIFB5−03−EN en 0503e... - Page 87 Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Permitted configuration identifiers for Festo valve terminals Fig. 4/11: Example Module identifiers Remark: Other identifiers could also be entered for the same signal numbers.
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Page 88: T200 / 07Cs61 As Bus Master
O l.n+2,16 ...O l.n+2,31 IO 16 I l.n+3,00 ...I l.n+3,15 O l.n+3,16 ...O l.n+3,31 Explanation l = line, n = set address Fig. 4/12: Possibilities of configuration and addresses with T200 as CS31 bus master 4−26 Festo P.BE−VIFB5−03−EN en 0503e... - Page 89 Address 20 is set in the field bus node. The valve terminal occupies 2 CS31 bus addresses (28 + 4 input signals and 32 output signals). Fig. 4/13: Example Addressing with T200/07CS61 as central unit 4−27 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 90: Transmission Times
4. Commissioning 4.4.5 Transmission times Festo valve terminals react on the ABB−CS31 bus like a local module. The total transmission time is calculated from the CS31 basic transmission time (1.5 ms) and the transmission time of the individual local modules (ABB−CS31 local modules 323...1355 µs depending on scope of data, Festo valve ter... -
Page 91: Commissioning Klöckner−Moeller
− valve terminal with up to 60 inputs/64 outputs SIS−K−10/10 The following diagram shows the configuration entries for a valve terminal, using as an example a PS4−201 as master. Fig. 4/15: Configuration on the SUCOnet K1 4−29 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 92: Addressing Klöckner−Moeller
The slave number or the number of the unit differs from the set station number by −1. Example Set field bus address of the Number of the unit or slave valve terminal number Fig. 4/16: Assignment of units 4−30 Festo P.BE−VIFB5−03−EN en 0503e... - Page 93 No address range for No status bits availa inputs SIS−K−06/07 up to 28 28, 29, 30, 31 SIS−K−10/10 up to 60 60, 61, 62, 63 Fig. 4/17: Addresses of the status bits depending on the equipment fitted 4−31 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 94 (output 1 valve 1, upper coil) S SD1.1.0.1.3 (output 11 valve 6, lower coil) S SD1.1.0.2.4 (output 20: couple flag for 2nd. output module, output 0) Fig. 4/18: Example Addressing the inputs/outputs with PS 4−201 4−32 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 95: Diagnosis And Error Treatment
Diagnosis and error treatment Chapter 5 5−1 Festo P.BE−VIFB5−03−EN en 0503e... - Page 96 Type 04−B Fuses for the pilot solenoids ......5−29 5−2 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 97: Summary Of Diagnostic Possibilities
Detailed error recognition, depending on messages, irrespective spot" error rec the field bus protocol of the module and the ognition master Detailed de chapter 5.3 chapter 5.2 chapter 5.4 scription Fig. 5/1: Possibilities of diagnosis and error treatment 5−3 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 98: On−The−Spot Diagnosis
Green LED (oper ating status dis play) POWER Red LED (error ERROR display) Fig. 5/2: LEDs on the field bus node The following table explains how the various operating states are shown by the LEDs. 5−4 Festo P.BE−VIFB5−03−EN en 0503e... - Page 99 S field bus module module Interrupted, short−circuited or S field bus connection faulty field bus connection flashes green flashes red lights up green lights up red Fig. 5/3: LED display of operating status (part 1) 5−5 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 100 S Check the loading of the power unit valves <10 V outputs < 10 V sensor flashes green flashes red lights up green lights up red Fig. 5/4: LED display of operating status (part 2) 5−6 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 101: Leds Of The Valves
There is a yellow LED for each valve solenoid coil on the valve terminal. This shows the switching status of the valve sole noid coil. Valve terminal type LEDs of the valve solenoid coils Type 03 Type 04−B Fig. 5/5: Positions of the valve solenoid coil LEDs 5−7 Festo P.BE−VIFB5−03−EN en 0503e... - Page 102 Short circuit/overload (only type 04−B) The valve solenoid coils of valve terminal type 04−B are fitted with special fuses for protection against short circuit or over load. The method of replacing these fuses is described in chapter 5.6. 5−8 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 103: Leds Of The Input/Output Modules
(error display of the digital outputs). The signal currently at the relevant input or output is shown by means of the yellow and green LEDs. The red LEDs of the outputs display a short circuit/overload at the relevant out put. 5−9 Festo P.BE−VIFB5−03−EN en 0503e... - Page 104 0 (no signal) of the outputs red alight logical 1 (signal present) *) Treatment of short circuit/overload see Supplementary description of the I/O modules" Fig. 5/7: LED displays of the input/output modules 5−10 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 105: Testing The Valves
All valves will be switched on/off cyclically. Serial All the valves of an address byte will be switched on/off one after the other at 1 second intervals. Fig. 5/8: Test routines which can be set 5−11 Festo P.BE−VIFB5−03−EN en 0503e... - Page 106 7. Start: Set DIL switch elements 1 and 2 to ON. If faults occur when the test routine is started, the red LED on the node will flash fast. The procedure must then be re peated. 5−12 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 107 If the yellow LED on the valves does not light up, it may be due to one of the following causes: the LED or the solenoid coil is defective. Only type 04−B: the internal 0.315 A fuse of the manifold sub−base is burnt through (see chapter 5.6). 5−13 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 108: Status Bits
logic zero". The position of the 4 status bits within the address space of the valve terminal can be found in the following chapters on diagnosis with the relevant field bus protocol. 5−14 Festo P.BE−VIFB5−03−EN en 0503e... - Page 109 < 10 V Sensor X = not relevant *) The status bits can always be addressed at the four highest value addresses of the configured address space. Fig. 5/10: Coded diagnostic information of the 4 status bits 5−15 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 110: Short Circuit/Overload
< 10 V triggered (fuse on node or at least one electronic fuse on the input module VIGE−03−FB−8−S) Electronic fusing of input module available since February 1999. Fig. 5/11: Diagnostic information 5−16 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 111: Short Circuit/Overload
IO modules: Output modules High−current output modules Multi−I/O modules Input modules Input modules with fuses The behaviour of these modules during short circuit/overload is described in the Supplementary description of the I/O modules". 5−17 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 112: Diagnosis With The Field Bus
Operating voltage at pin 2 under 21.6 V address range Operating voltage at pin 2 under 10 V (V Power supply for inputs (sensors) under 10 V Fig. 5/13: Status bits manufacturer−independent diagnostic information 5−18 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 113: Diagnostic Byte
Fig. 5/14: Error states of the valve terminal The diagnostic byte is transmitted to the PLC in accordance with the relevant field bus protocol. Please note in this re spect the following information, depending on the manufac turer: 5−19 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 114: Festo Field Bus
5.4.2 Festo field bus All diagnostic information can be evaluated directly with a Festo PLC. An error list is created in the field bus module for this purpose. All diagnostic bytes are included and contin ually updated in this list. - Page 115 V_error (3) “Jump to subprogram “Error” OTHERWISE Basic program CALL FN54 (44, 23) Read status byte terminal 23 via CFM @Q0 AND $10 THEN...:I Condition: Bit no. 4 = 1 Fig. 5/16: Example of program with Festo field bus 5−21 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 116: Diagnosis Via Abb Cs31
ABB CS31 system bus and the local modules. The relevant ABB manuals apply to all the central units and couplers. The following diagram shows as an example the diagnostic possibility in conjunction with central unit 07KR91 coupler 07CS61 5−22 Festo P.BE−VIFB5−03−EN en 0503e... - Page 117 Short circuit/ Monitors the electric Short circuit or Overload remote unit error overload outputs of the valve overload terminal The exact meaning can be found in the diagram below Fig. 5/17: Diagnostic information example 07KR91 5−23 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 118 5. Diagnosis and error treatment The entries of the Festo valve terminals types 03/04−B in the error flag have the following meaning: Structure of ABB error flag FK3 = Simple fault FK4 = Warning M 255,10 M 255.13 M 255.14 MW 255.08...
- Page 119 = internal module error (terminal V = overload or short circuit (terminal short circuit/ overload) Channel no. in conjunction with the Festo valve ter minals types 03/04−B is always 0. Fig. 5/18: Example 07KR91: Error recognition of the Festo valve terminals...
- Page 120 CS31 Module address (set field bus address) binary module (= Festo valve terminal) analogue module Will be modified by the valve terminal Fig. 5/19: Example 07CS61 Error recognition of the Festo valve terminals 5−26 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 121: Diagnosis With Klöckner−Moeller Suconet K
Structure of diagnostic byte Bit no. Diagnosis None None Short None None circuit/ information over load L or H Signal status Meaning Signal status L: no error Signal status H: error Fig. 5/21: Structure of diagnostic byte 5−27 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 122: Position Of The Status Bits
60, 61, 62, 63 Klöckner−Moeller None 0 ... 31 28, 29, 30, 31 (SIS type K06/07) 0 ... 63 60, 61, 62, 63 (SIS type K10/10) Fig. 5/22: Position of the status bits depending on the equipment fitted 5−28 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 123: Error Treatment
(de pending on valve type) are pressurized, exhausted or blocked. 5−29 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 124: Type 04−B Fuses For The Pilot Solenoids
(connections 1 and 2). 2. Open the cover of the manifold sub−base. 3. Carefully remove the defective/burnt through fuse from its base (see diagram). 4. Insert a new (quick−acting) 0.315 A fuse. 5. Close the cover. 5−30 Festo P.BE−VIFB5−03−EN en 0503e... - Page 125 Left−hand fuse for pilot solenoid coil 12 Right−hand fuse for pilot solenoid coil 14 Fig. 5/24: Replacing a fuse for a pilot solenoid coil Further information can be found in the Pneumatics manual for valve terminal type 04−B. 5−31 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 126 5. Diagnosis and error treatment 5−32 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 127 Technical appendix Appendix A A−1 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 128: A. Technical Appendix
Power supply type 04−B internal layout ......A−14 A−2 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 129: A.1 Technical Specifications
IEC/DIN EN 60204−1) Elektromagnetic compatibility Interference emitted Tested as per DIN EN 61000−6−4 (industry) Immunity against interfe Tested as per DIN EN 61000−6−2 rence (industry) The component is intended for industrial use. A−3 Festo P.BE−VIFB5−03−EN en 0503e... - Page 130 + Sum of current consumption of switched valve solenoid coils (e. g. per MIDI−valve solenoid coil 55 mA) Power consumption (P) P[W] = (0.01A Calculation +∑I electric outputs ) ⋅ 24 V +∑I Solenoid coil A−4 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 131 Technical specifications for the pneumatics and valves can be found in the Pneumatics catalogue. Technical specifications for the I/O modules can be found in the Supplementary description of the I/O modules. A−5 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 132: A.2 Cable Length And Cross−Sectional Area
Please note In the following graphs and formulae it is assumed that the cross−sectional areas of the power supply cables (pins 1, 2 and 3) are the same. A−6 Festo P.BE−VIFB5−03−EN en 0503e... - Page 133 3. Read off the permitted cable length for your cross− sectional area in the relevant table. Example for 1.5 mm = 22.8 V, I = 2 A; L = 25 m Bmin A−7 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 134 2 [A] Cable length Fig. A/1: Calculating the maximum cable length for cross−sectional area 1.5 mm Bmin Current I 2 [A] Cable length Fig. A/2: Calculating the maximum cable length for cross−sectional area 2.5 mm A−8 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 135 ) on the power unit. When doing this, please note: the load dependency of the power unit the fluctuations in the primary mains voltage 3. Enter the values in the formula below. The equivalent cir cuit diagram and the example explain the correlation. A−9 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 136 T 3.15 A Pin 1 Pin 2 valve terminal T 10 A Pin 3 Line resistance (outgoing) R + RL2 Line resistance (incoming) R L = distance (cable length) Fig. A/3: Equivalent circuit diagram for power supply A−10 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 137 · Ω Example: 24 V Bmin = 21.6 V VALVE TERMINALmin κ · ≅ Ω Result of example: L v 18 m for A = 1.5 mm L v 30 m for A = 2.5 mm A−11 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 138: A.3 Examples Of Circuitry
A. Technical appendix Examples of circuitry 24 V supply for electronics and inputs 24 V load voltage supply for valves and outputs Earth connection Fig. A/4: Pin assignment (node) A−12 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 139: A.3.1 Power Supply Type 03 Internal Layout
3.15 A 24 V Electric inputs/ 24 V ± 10 % sensors (fused in 230 V 10 A ternally) *) (must be fused externally) Fig. A/5: Example of circuitry and internal layout of type 03 A−13 Festo P.BE−VIFB5−03−EN en 0503e... -
Page 140: A.3.2 Power Supply Type 04−B Internal Layout
24 V supply) 24 V ± 10 % 230 V 10 A 24V electronics (fused internally) Electric inputs/ sensors (fused in ternally) Fig. A/6: Example of circuitry and internal layout of type 04−B A−14 Festo P.BE−VIFB5−03−EN en 0503e... - Page 141 Accessories Appendix B B−1 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 142: B.1 Connecting The Cables To The Plugs/Sockets
B. Accessories Contents Connecting the cables to the plugs/sockets ......B−3 B−2 Festo P.BE−VIFB5−03−EN en 0503e... - Page 143 When you have selected suitable cables, connect them to the plugs/sockets in accordance with the steps listed below. 1. Open the Festo plugs/sockets as follows (see diagram): Mains power supply socket Insert the power supply socket in the power supply connection of the valve terminal.
- Page 144 Bus cable socket PG7, 9 or 13.5 Cables Strain relief Housing Connecting part Plug Socket Î Î Î Î Î Î Î Î Î Î Î Î Fig. B/1: Individual plug/socket parts and cable routing B−4 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 145 6. Place the connecting part back on the housing of the plug and screw the two items together. Pull the cable back so that there are no loops inside the housing. 7. Tighten the strain relief. B−5 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 146 B. Accessories B−6 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 147 Index Appendix C C−1 Festo P.BE−VIFB5−03−EN en 0503e...
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Page 148: C. Index
............C−1 C−2 Festo P.BE−VIFB5−03−EN en 0503e... - Page 149 ........5−4 C−3 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 150 ........3−21 C−4 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 151 ........A−6 C−5 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 152 ......... . . 1−7 C−6 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 153 ........1−3, 1−5 Voltage Selecting the cables ......3−6, 3−15 C−7 Festo P.BE−VIFB5−03−EN en 0503e...
- Page 154 C. Index C−8 Festo P.BE−VIFB5−03−EN en 0503e...
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