Please observe the standards specified in the relevant chapters and comply with technical regulations, as well as with national and local regulations. Festo P.BE−VIFB11−03−EN en 0503g...
This manual is intended exclusively for technicians trained in control and automation technology with experience in instal ling, commissioning, programming and diagnosing program mable logic controllers and fieldbus systems. Service Please consult your local Festo repair service if you have any technical problems. VIII Festo P.BE−VIFB11−03−EN en 0503g...
This means that there is a danger of damage to property if these instructions are not observed. In addition, the following pictogram marks passages in the text which describe activities involving electrostatically sensi tive components: Electrostatically sensitive components: Incorrect handling may result in damage to the components. Festo P.BE−VIFB11−03−EN en 0503g...
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Pictograms Information: recommendations, tips and references to other sources of information. Accessories: information on necessary or useful accessories for the Festo product. Environment: information on the environmentally−friendly use of Festo products. Text markings The bullet denotes activities which can be carried out in any sequence.
Sub−base for double−solenoid valves or mid−position valves Input Output Input and/or output P−module General pneumatic module I/O module Module with digital inputs or outputs in general Programmable logic controller; in brief: controller Fibre−optical waveguide Fig. 0/1: Index of abbreviations Festo P.BE−VIFB11−03−EN en 0503g...
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For most of the drawings in this manual, we have used a simplified representation of a type 03 valve terminal with four pneumatic sub−bases and four input/output modules (standard fitting). Input/output modules Field bus node Valves Fig. 0/2: Standard fitting for the drawings Festo P.BE−VIFB11−03−EN en 0503g...
Contents and general instructions Manuals for this valve terminal Depending on what you have ordered and on the further ex tension of your complete system, the following Festo manuals are necessary for the complete documentation of the modular valve terminal:...
Multi I/O module with 12 inputs and 8 outputs, PNP VIAP−03−FB Analog I/O module with 1 input and 1 output VIAU−03−FB−... Analog I/O module with 3 inputs and 1 output Type voltage (−U) or current (−I) Fig. 0/4: Additional modules Festo P.BE−VIFB11−03−EN en 0503g...
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From this software status, the configuration of the valve terminal is supported by two EDS files. The current manual describes commissioning with the DeviceNet Manager V3.005. Service Please consult your local Festo repair service if you have any technical problems. Festo P.BE−VIFB11−03−EN en 0503g...
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Contents and general instructions Festo P.BE−VIFB11−03−EN en 0503g...
ISO 5588−2, fitted with pneumatic valves (single− solenoid, double−solenoid, mid−position) or cover plates Components for high−level sub−bases (pressure regulator inter mediate plates, restrictor plates etc.) Fig. 1/1: Summary of modules for the multifunctional Festo valve terminals 1−3 Festo P.BE−VIFB11−03−EN en 0503g...
Further modules (e.g. additional power Two green LEDs (one LED per input) supply, high−current outputs Input socket for one electric input PNP/NPN) (PNP or NPN) Green LED (per input) Fig. 1/2: Connecting and display elements on the electric modules 1−4 Festo P.BE−VIFB11−03−EN en 0503g...
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Valve location inscription field (desig nation signs) Manual override (per valve solenoid coil), either locking or non−locking Unused valve location with cover plate Fig. 1/3: Display and operating elements on the MIDI modules type 03 1−5 Festo P.BE−VIFB11−03−EN en 0503g...
Manual override (per valve solenoid coil), either locking or non−locking Regulator for limiting the pressure of the auxiliary pilot air Unused valve location with cover plate Fig. 1/4: Display and operating elements on the MAXI modules type 03 1−6 Festo P.BE−VIFB11−03−EN en 0503g...
0.135 A fuse (per pilot solenoid) Yellow LEDs (per pilot solenoid 12) Adapter cable for power supply to the node and the I/O modules Fig. 1/5: Operating, display and connecting elements on the ISO modules type 04−B 1−7 Festo P.BE−VIFB11−03−EN en 0503g...
Internal control of the valve terminal Incoming field Continuing field Node Compressed air Work air (2, 4) Ï Ï Ï Ï Fig. 1/6: Summary of the functions of a valve terminal 1−8 Festo P.BE−VIFB11−03−EN en 0503g...
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MIDI/MAXI valves or ISO valves on a node. Further information on their use can be found in the Pneu matics manual" for your valve terminal. 1−9 Festo P.BE−VIFB11−03−EN en 0503g...
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1. Summary of components 1−10 Festo P.BE−VIFB11−03−EN en 0503g...
(they are not resistant to bending, i.e. they will break off if bent backwards). Electrostatically sensitive components Do not touch the contact surfaces of the plug connectors on the sides of the modules and components. 2−3 Festo P.BE−VIFB11−03−EN en 0503g...
Remark: Instructions on earthing the complete valve terminal can be found in the chapter Installation". The diagram below shows how the end plates are fitted using as an example a type 03 valve terminal. 2−4 Festo P.BE−VIFB11−03−EN en 0503g...
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2. Fitting Seals Ready−fitted earth cable Contact for the earth cable Fastening screws max. 1 Nm Fig. 2/1: Fitting the end plates (example of type 03 valve terminal) 2−5 Festo P.BE−VIFB11−03−EN en 0503g...
In order to fit the valve terminal onto a hat rail, you will re quire a hat−rail clamping unit. This must be fitted on the rear of the end plates as shown in the diagram below. Pay particu lar attention to the following: 2−6 Festo P.BE−VIFB11−03−EN en 0503g...
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Fasten the lever with a locking screw (item 7). Lever Self−adhesive rubber foot O−ring Clamping elements Flat−head screw Locking screw *) Different lever lengths with MIDI and MAXI Fig. 2/2: Fitting the hat−rail clamping unit 2−7 Festo P.BE−VIFB11−03−EN en 0503g...
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(item 3) against unintentional loosening/opening. Hat−rail clamping unit unlocked Hat−rail clamping unit locked Locking screw Fig. 2/3: Fitting the type 03 valve terminal to a hat rail 2−8 Festo P.BE−VIFB11−03−EN en 0503g...
*) Components for high−level linking: Weight see Pneumatics manual 2. Make sure that the mounting surface can support this weight. Check to see if you require support brackets for the I/O modules. 3. If necessary, use spacers. 2−9 Festo P.BE−VIFB11−03−EN en 0503g...
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(blind hole", see Pneumatics manual) In the case of valve terminals with several I/O modules, use additional support brackets for the modules (approximately every 200 mm). Fig. 2/4: Possibilities for fitting onto a wall 2−10 Festo P.BE−VIFB11−03−EN en 0503g...
(pin 1) the operating voltage supply for the outputs/valves (pin 2). You can thereby avoid: uncontrolled movements of loose tubing. unexpected movements of the connected actuators non−defined switching states of the electronic compo nents. 3−3 Festo P.BE−VIFB11−03−EN en 0503g...
Not all the specified baud rates are supported by all PLCs, controllers or PC/IPC. For other protocols, please see data in the manual of the relevant controller. You must also comply with any other restrictions regarding the maximum branch line lengths. 3−4 Festo P.BE−VIFB11−03−EN en 0503g...
Installation Section: Connecting the fieldbus" − Calculating the current consumption Bus interfaces − Cable lengths and cross−sections Appendix A: Cable lengths and cross−sections − Determining the length and cross−section using tables − Calculating using equations 3−5 Festo P.BE−VIFB11−03−EN en 0503g...
The nodes of the valve terminal contain electrostatically sensitive components. S Do not therefore touch any contacts. S Observe the regulations for handling electrostatically sensitive components. You will then prevent the electronics in the node from being damaged. 3−6 Festo P.BE−VIFB11−03−EN en 0503g...
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Do not damage the cable through mech anical stress. Closing Replace the cover. Place the cables for the operating voltage into the housing so that they are not squashed. Tighten the Phillips screws in the cover in diagonally opposite sequence. 3−7 Festo P.BE−VIFB11−03−EN en 0503g...
Board 4 Ô Ô Board 3 Ö Ö Ô Ô Flat plug for operating voltage connection Board 2 Screening cover Board 1 Plug for fieldbus cable Fig. 3/2: Connections, display and operating elements on the node 3−8 Festo P.BE−VIFB11−03−EN en 0503g...
Fig. 3/3: Address selector switch Please note Station numbers can only be assigned once per connection. Recommendation: Assign the station numbers in ascending order. If necessary, assign the station numbers to suit the machine structure of your system. 3−9 Festo P.BE−VIFB11−03−EN en 0503g...
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Example: Setting with field bus address: 05 UNITS UNITS Setting with field bus address: 38 TENS TENS Fig. 3/5: Function of the address selector switch 3−10 Festo P.BE−VIFB11−03−EN en 0503g...
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The DIL switch is composed of four switch elements. These are numbered from 1 to 4. The ON position is marked. Fieldbus baud rate Fieldbus protocol and compatibility of the DeviceNet configuration Fig. 3/6: Position of DIL switch 3−11 Festo P.BE−VIFB11−03−EN en 0503g...
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Philips DIOS 20 kBaud 100 kBaud 500 kBaud 1000 kBaud Selectron Selecan 20 kBaud not 100 kBaud 500 kBaud 1000 kBaud with PMC 40 Setting the DIL switch Fig. 3/7: Setting the fieldbus baud rate 3−12 Festo P.BE−VIFB11−03−EN en 0503g...
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V2.0 (delivery status) V1.3/1.4 with support of analog I/O modules Further information regarding software versions with reference to the DeviceNet protocol can be found on the next two pages. Fig. 3/8: Setting the fieldbus protocol 3−13 Festo P.BE−VIFB11−03−EN en 0503g...
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DeviceNet. If you wish to install the valve terminal with the latest soft ware version (delivery status): Configure the new valve terminal in your DeviceNet as shown in Chapter 4.2.3. 3−14 Festo P.BE−VIFB11−03−EN en 0503g...
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Fig. 0/4. Further information on analog I/O modules and their oper ation with DeviceNet can be found in Chapter 4.xx and in the manual Analog input/output modules" P.BE−VIAX−03/04B−... 3−15 Festo P.BE−VIFB11−03−EN en 0503g...
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The load voltage supply for the outputs/valves must be fused externally with maximum 10 A (slow blowing). With the external fuse you can avoid functional damage to the valve terminal in the event of a short circuit. 3−16 Festo P.BE−VIFB11−03−EN en 0503g...
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The table below shows you how to calculate the complete current consumption for the valve terminal. The values speci fied have been rounded up. If you wish to use other valves or modules, please refer to the relevant technical specifications for their current consumption. 3−17 Festo P.BE−VIFB11−03−EN en 0503g...
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Load current of simultaneously actuated Σ high−current output modules ____ x _____ A Current consumption of high−current outputs Σ Σ *) per additional supply module max. 25 A Fig. 3/10: Calculating the complete current consumption 3−18 Festo P.BE−VIFB11−03−EN en 0503g...
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EMERGENCY STOP (e.g. switching off the load voltage for the valves and output modules, switching off the pres sure). 3−19 Festo P.BE−VIFB11−03−EN en 0503g...
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Check the 24 V load voltage of the outputs while your system is operating. Make sure that the load voltage of the outputs lies within the permitted tolerance even during operation at full load. Recommendation: Use a closed−loop power unit. 3−20 Festo P.BE−VIFB11−03−EN en 0503g...
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4 have the same potential and that there are no equalizingcurrents. You can thereby avoid interference due to electromagnetic influences and you can ensure electromagnetic compatibil ity in accordance with the EMC guidelines. 3−21 Festo P.BE−VIFB11−03−EN en 0503g...
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24 V DC 10 % must be ob served. both connections are connected for potential equalization and that equalizing currents are avoided. the load voltage at pin 2 (valves/electric outputs) can be switched off separately. 3−22 Festo P.BE−VIFB11−03−EN en 0503g...
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Load voltage can be switched off separ ately. Earth connection pin 4 designed for 12 A External fuses Potential equalization Fig. 3/13: Example connection of a common 24 V power supply and the potential equal ization(example for type 03) 3−23 Festo P.BE−VIFB11−03−EN en 0503g...
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Bus connection is made using a branch line with a 5−pin M12 socket with PG 9 screw connector. This can be ordered from FESTO (Type: FBSD−GD−9−5POL, Part No. 18324). Alterna tively, you can obtain ready−to−use bus cables from other manufacturers (see Appendix A, Accessories).
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3. Installation Power supply bus interface Branch line Fieldbus T−adapter Screening/shield Fig. 3/14: Bus interface structure 3−25 Festo P.BE−VIFB11−03−EN en 0503g...
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3. Installation Current consumption of all bus interfaces Number of connected Festo valve Σ terminals_______ 50 mA Current consumption of remaining fieldbus Σ interfaces Current consumption of sensor inputs/sensor Σ supplies supplied via the bus Total current consumption of all bus interfaces Σ...
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PLC manual for your controller. Internal RC network GND Bus + 24 VBus Node housing Data − Data + Screening 1 MΩ 220 nF Fig. 3/15: Pin assignment of fieldbus interface 3−27 Festo P.BE−VIFB11−03−EN en 0503g...
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Pin 5 BUS − BUS + Data + Pin 4 + 24 V Bus Pin 2 + 24 V GND Bus Pin 3 Screen Pin 1 nc = not connected Fig. 3/16: Philips DIOS connection assignment 3−28 Festo P.BE−VIFB11−03−EN en 0503g...
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View Data − Pin 5 CAN − CAN + Data + Pin 4 + 24 V Bus Pin 2 + 24 V GND Bus Pin 3 Screen Pin 1 Fig. 3/17: Connection assignment Selectron SELECAN 3−29 Festo P.BE−VIFB11−03−EN en 0503g...
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Pin 3 Fig. 3/18: Connection assignment for Allen−Bradley DeviceNet 3.4.4 Connection instructions for Festo DeviceNet (SF 60) The pin assignments on the Festo DeviceNet Master SF 60 and on the valve terminal with FB 11 are identical (see Figure 3/19).
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Power unit for 24 V supply 1770-KFD or 1784-PCD Power tap for 24 V supply Series 9000 Photoelectronic sensor Device Box Tap Festo SF 60 DeviceNet-Scanner T-Port Tap Fig. 3/19: Example – Terminating resistor connected to T-distributor (T-Port Tap) 3-31 Festo P.BE-VIFB11-03-EN en 0503g...
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In order to ensure proper connection, we recommend that you clamp the wires of the resistor and those of the field bus cable in a common cable end sleeve. 2. Mount the bus cable socket on the fieldbus plug. 3−32 Festo P.BE−VIFB11−03−EN en 0503g...
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Commissioning Chapter 4 4−1 Festo P.BE−VIFB11−03−EN en 0503g...
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........4−51 4−2 Festo P.BE−VIFB11−03−EN en 0503g...
DIL switch in the adapter block. This manual valve terminal configur ation (Address reserving") is described in the Appendix of the Pneumatics manual for type 04−B. 4−3 Festo P.BE−VIFB11−03−EN en 0503g...
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**) The status bits are assigned automatically within the terminal, as soon as there are input modules. Fig. 4/1: Number of assigned I/Os per module Copy the following table for further calculations. 4−4 Festo P.BE−VIFB11−03−EN en 0503g...
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If not: round up to the next half byte (+1...3). Σ Ο 11.Number of 4−output electric modules ________ x 4 12.Number of other outputs, e. g. multi I/O module Σ Total number of outputs to be configured Σ Ο 4−5 Festo P.BE−VIFB11−03−EN en 0503g...
14 higher−value address: pilot solenoid 12 Information on reserving addresses of the valves on the type 04−B valve terminal can be found in the Pneumatics manual for type 04−B. 4−6 Festo P.BE−VIFB11−03−EN en 0503g...
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If the number of valve addresses cannot be divided by 4 without remainder, you must round up to 4 bits because of the 4−bit orientated addressing. The bits thus rounded up in the address range cannot be used. 4−7 Festo P.BE−VIFB11−03−EN en 0503g...
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The status bits are only available if input modules are connected to the valve terminal and are configured Addressing The status bits are transmitted to the four highest− value positions of the configured address range. 4−8 Festo P.BE−VIFB11−03−EN en 0503g...
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(see address 3 or Fig. 4/1). if unused valve locations are fitted with cover plates, the addresses will still be assigned (see addresses 12, 13). 4−9 Festo P.BE−VIFB11−03−EN en 0503g...
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The maximum possible amount of equipment which can be fitted on the valve terminal is limited by the addres sing limits of the relevant field bus protocol and the mechanical limits of the valve terminal (max. 96 inputs or 48 outputs). 4−10 Festo P.BE−VIFB11−03−EN en 0503g...
If the configuration of the inputs is modified, the addresses of the status bits may be shifted. 4−11 Festo P.BE−VIFB11−03−EN en 0503g...
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No rounding Fig. 4/3: Address assignment of a valve terminal with digital I/Os after extension (example type 03) Remarks on the diagram Pressure supply modules and intermediate pressure supply modules do not occupy any addresses. 4−12 Festo P.BE−VIFB11−03−EN en 0503g...
Please comply with the instructions in the following sections. The accompanying CD−ROM includes product−specific icons and some DeviceNet EDS files for the Festo valve terminals. To see a quick preview about the CD−ROM contents, read the file Readme.txt" on the CD−ROM.
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1. Switch on the operating voltage supply for all fieldbus slaves. 2. Switch on the operating voltage supply for the controller. 4−14 Festo P.BE−VIFB11−03−EN en 0503g...
The input and output addresses are assigned indepen dently of each other. Please note The sum of output and input bytes per valve terminal must not exceed 8 bytes! Use a DLC interface with a software status above version V1.1. 4−15 Festo P.BE−VIFB11−03−EN en 0503g...
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Possible output bytes Please refer to the manual for your controller for the method of ascertaining the total time required for transmission. The internal processing time of the Festo valve terminal is: < 1 ms. 4−16 Festo P.BE−VIFB11−03−EN en 0503g...
(e.g. valve ter minals) number of input bytes number of output bytes Enter the calculated number of input and output bytes (+ any reserves for expansion) in the Resource Hardware Input/ Output Modules" mask. 4−17 Festo P.BE−VIFB11−03−EN en 0503g...
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If the displayed values agree with the calculated values, they can be accepted into the project. In the following example, the number of I/O bytes are rounded up so that there is no address displacement with future expansions. 4−18 Festo P.BE−VIFB11−03−EN en 0503g...
DIOS modules with regards to diagnosis. During a short−cir cuit on the output stages, the LED LOAD" lights up. Special error messages are not output. Errors L1−L4 and E1−E6 are also generated by the valve terminals in cases of error. 4−24 Festo P.BE−VIFB11−03−EN en 0503g...
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Diagnosis object of system The following diagram shows the diagnosis object of the sys tem. The diagnosis object _CONF" is set to logic 1 if the bus configuration is faulty. Fig. 4/10: Overview of diagnosis objects 4−25 Festo P.BE−VIFB11−03−EN en 0503g...
The status bits are handled and transmitted like inputs. They always occupy the 4 highest value addresses in the available address space. If the inputs of the input−addresses there under are not used, the valve terminal will set them to logic zero". 4−26 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Commissioning The following example will clarify the allocation of the inputs/ outputs and status bits: Fig. 4/11: Example Status bit addressing 4−28 Festo P.BE−VIFB11−03−EN en 0503g...
The node numbers can be assigned as required in range 1−29. Only assign each node number once. Please note The sum of output and input bytes per valve terminal must not exceed 8 bytes! 4−29 Festo P.BE−VIFB11−03−EN en 0503g...
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Possible input bytes Possible output bytes Please refer to the manual for your controller for the method of ascertaining the total time required for transmission. The internal processing time of the valve terminal is: < 1 ms. 4−30 Festo P.BE−VIFB11−03−EN en 0503g...
SM11.01 to SM11.29. Each flag (log. 1) represents an active network module (= valve terminal). The following order applies: SM11.01 = Network module/Valve terminal #1 SM11.02 = Network module/Valve terminal #2 SM11.29 = Network module/Valve terminal #29 4−31 Festo P.BE−VIFB11−03−EN en 0503g...
The node number corresponds to the station number set on the valve terminal! The module number has no relationship with the input/ outputs stages of the modular valve terminal. Each 16 inputs or 16 outputs of a valve terminal represent a module". 4−32 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Commissioning The following diagram will clarify the allocation of the inputs/ outputs: Example: Valve terminal No. 19, 28 inputs, 16 outputs, including 12 for valve coils. Fig. 4/12: Example Addressing 4−33 Festo P.BE−VIFB11−03−EN en 0503g...
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1. Input address: I04.00.00 1. Output address: O04.00.00 ; Stopper in front, transport band on ; ****************************** 04.00.08 Lift GS ; AN 04.01.02 Lower AS 04.00.00 Stopper 04.00.07 Separation 04.00.14 Transport band Fig. 4/13: Example Program extract 4−34 Festo P.BE−VIFB11−03−EN en 0503g...
SELECAN bus slave (valve terminal) is currently active or inactive. A system flag is available for each node number (= station number). SM11.01 for node number 1 SM11.02 for node number 2, etc. 4−35 Festo P.BE−VIFB11−03−EN en 0503g...
Under−voltage valves/outputs < 21.6 V Under−voltage valves/outputs < 10 V Short−circuit/overload of min. one electric output Under−voltage sensor supply < 10 V Further details can be found in Chapter 5 Diagnosis and error treatment "(Chapter 5.3 Status bits). 4−36 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Commissioning The following example will clarify the allocation of the inputs/ outputs and status bits: Fig. 4/14: Example Status bit addressing 4−38 Festo P.BE−VIFB11−03−EN en 0503g...
4. Commissioning Allen−Bradley DeviceNet Principles of commissioning and diagnosis Please note The Festo valve terminal with FB11 can basically be used with all DeviceNet masters. This chapter describes the configuration and commis sioning using the controllers from Allen−Bradley as an example.
README.TXT file in the main directory of the CD−ROM. Please note The EDS files for FB11 are available from CD−ROM version 9904b and are applicable solely to fieldbus nodes from software version 2.0 (26.02.99) or higher. 4−40 Festo P.BE−VIFB11−03−EN en 0503g...
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IFB11−03/5 max 0 In/8O Byte IFB11−03/5 max 8I/8O Byte After the EDS library has been expanded, the valve terminal is entered as an optional DeviceNet slave in the slave list. It can now be added to a network. 4−41 Festo P.BE−VIFB11−03−EN en 0503g...
Communication type data. The following applies for the valve terminal with FB11: Polled Communication. Strobed or Change of State data are not supported. Assign I/O addresses of the slave to the PLC operands. 4. Load configuration in the scanner. 4−42 Festo P.BE−VIFB11−03−EN en 0503g...
RSNetWorx for DeviceNet version 2.11.51 from Rockwell. Festo SF 60 as the DeviceNet master Festo provides you with a DeviceNet master in the form of the programmable valve terminal SF 60 (SLC embedded). The controller integrated in the SF 60 corresponds to an SLC5/02 with DeviceNet scanner 1747−SDN from Allen−Bradley.
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1. Ensure that the node and the PC are connected online with the DeviceNet. 2. Click the right−hand mouse button on the FB11 icon. A menu appears. 3. Click on Properties" The window in Fig. 4/16 appears. 4−44 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Click on the tab Device Parameters" and note down the value for the I/O bytes. Configure this number of I/O bytes in the DeviceNet con figuration and the PLC controller to control the valve ter minal. Fig. 4/16: Read transmitted I/O bytes online 4−45 Festo P.BE−VIFB11−03−EN en 0503g...
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Double−click on the required scanner in the network to open a dialog box where you can assign the slave present to the scanner. Buttons for assigning the slave Fig. 4/17: Register card scan list (example) 4−46 Festo P.BE−VIFB11−03−EN en 0503g...
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Strobed or Change of State data are not supported The number of I/O bytes to transmit is dependent on the structure of the valve terminal. It can be calculated man ually or the value read online can be used (see above). 4−47 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Commissioning Assign the I/O addresses of the slave Use the register cards Output" und Input" to assign the I/O addresses of the valve terminal to the PLC operands. Fig. 4/19: Input address assignment (example) 4−48 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Commissioning Fig. 4/20: Output address assignment (example) * = vacant, ** = rounding−based vacant Fig. 4/21: Addressing example for scanner 1747−SDN 4−49 Festo P.BE−VIFB11−03−EN en 0503g...
The following bus diagnoses are available: Diagnosis via DeviceNet scanner Diagnosis via user program Diagnosis via DeviceNet scanner The valve terminal behaves in the DeviceNet like equivalent DeviceNet modules with regards to diagnosis. Special error messages are not output. 4−50 Festo P.BE−VIFB11−03−EN en 0503g...
Short−circuit/overload of min. one electric output Under−voltage sensor supply < 10 V Further details can be found in Chapter 5 Diagnosis and error treatment "(Chapter 5.3 Status bits). Information for connection with analog modules can be found in Appendix B.2. 4−51 Festo P.BE−VIFB11−03−EN en 0503g...
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4. Commissioning 4−52 Festo P.BE−VIFB11−03−EN en 0503g...
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Diagnosis and error treatment Chapter 5 5−1 Festo P.BE−VIFB11−03−EN en 0503g...
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Type 04−B: fuses for the pilot solenoids ......5−20 5−2 Festo P.BE−VIFB11−03−EN en 0503g...
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inputs" with the normal inputs to the ation errors, hardware errors, bus module. errors, etc. Advantage Rapid access to error messages Rapid on−site" error detection Detailed Chapter 5.4 Chapter 5.2 description Fig. 5/1: Options for diagnosis and error treatment 5−3 Festo P.BE−VIFB11−03−EN en 0503g...
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The LEDs on the cover of the node indicate the operating status of the valve terminal. Green LED (display for bus power supply) Green LED (display for power supply) Green LED (node display OK) Red LED (error display) Fig. 5/2: LEDs on the fieldbus node 5−4 Festo P.BE−VIFB11−03−EN en 0503g...
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Selectron/Philips Valve terminal in standby Start communication operation flashes green flashes red lights up green lights up red Fig. 5/3: Part 1 LED error messages 5−5 Festo P.BE−VIFB11−03−EN en 0503g...
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Max. permissible number of in I stages puts exceeded Max. permissible number of O stages outputs exceeded Hardware error Servicing required flashes green flashes red lights up green lights up red Fig. 5/4: Part 2 LED error messages 5−6 Festo P.BE−VIFB11−03−EN en 0503g...
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There is a yellow LED for each valve solenoid coil on the valve terminal. This shows the switching status of the valve sole noid coil. Valve terminal type LEDs of the valve solenoid coils Type 03 Type 04−B Fig. 5/5: Positions of the valve solenoid coil LEDs 5−7 Festo P.BE−VIFB11−03−EN en 0503g...
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Short circuit/overload (only type 04−B) The valve solenoid coils of valve terminal type 04−B are fitted with special fuses for protection against short circuit or over load. The method of replacing these fuses is described in chapter 5.5. 5−8 Festo P.BE−VIFB11−03−EN en 0503g...
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(error display of the digital outputs). The signal currently at the relevant input or output is shown by means of the yellow and green LEDs. The red LEDs of the outputs display a short circuit/overload at the relevant out put. 5−9 Festo P.BE−VIFB11−03−EN en 0503g...
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0 (no signal) of the outputs red alight logical 1 (signal present) *) Treatment of short circuit/overload see Supplementary description of the I/O modules" Fig. 5/7: LED displays of the input/output modules 5−10 Festo P.BE−VIFB11−03−EN en 0503g...
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All the outputs will be switched on and off at the same time at 1 second intervals. Serial All the outputs will be switched on and off consecu tively at 1 second intervals. Fig. 5/8: Applicable test routines 5−11 Festo P.BE−VIFB11−03−EN en 0503g...
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1. Switch off the operating voltage and the load voltage sup plies (pins 1 and 2) of the valve terminal. 2. Return the address selector switch and the DIL switch elements to their original positions. 5−12 Festo P.BE−VIFB11−03−EN en 0503g...
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If the yellow LED of the valves does not light up, the following causes may apply: The LED or the solenoid coil is defective. Type 04−B only: The internal 0.315 A fuse in the sub−base has burnt through (see Chapter 5.5) 5−13 Festo P.BE−VIFB11−03−EN en 0503g...
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logic zero". The position of the 4 status bits within the address space of the valve terminal can be found in the following chapters on diagnosis with the relevant field bus protocol. 5−14 Festo P.BE−VIFB11−03−EN en 0503g...
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< 10 V Sensor X = not relevant *) The status bits can always be addressed at the four highest value addresses of the configured address space. Fig. 5/10: Coded diagnostic information of the 4 status bits 5−15 Festo P.BE−VIFB11−03−EN en 0503g...
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< 10 V triggered (fuse on node or at least one electronic fuse on the input module VIGE−03−FB−8−S) Electronic fusing of input module available since February 1999. Fig. 5/11: Diagnostic information 5−16 Festo P.BE−VIFB11−03−EN en 0503g...
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IO modules: Output modules High−current output modules Multi−I/O modules Input modules Input modules with fuses The behaviour of these modules during short circuit/overload is described in the Supplementary description of the I/O modules". 5−17 Festo P.BE−VIFB11−03−EN en 0503g...
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pneumatic rules" must be taken into account. Unilaterally actuated valves move to the basic position. Double−solenoid valves remain in the current position. Mid−position valves move to the mid−position, (depend ing on valve type) pressurized, exhausted or blocked. 5−18 Festo P.BE−VIFB11−03−EN en 0503g...
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Manually in online operation Automatically in the PLC program Fig. 5/13: Short circuit/overload rectification The output can then be reset to logical 1". If the short circuit still exists, the output will be switched off again. 5−19 Festo P.BE−VIFB11−03−EN en 0503g...
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(connections 1 and 2). 2. Open the cover of the manifold sub−base. 3. Carefully remove the defective/burnt through fuse from its base (see diagram). 4. Insert a new (quick−acting) 0.315 A fuse. 5. Close the cover. 5−20 Festo P.BE−VIFB11−03−EN en 0503g...
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Left−hand fuse for pilot solenoid coil 12 Right−hand fuse for pilot solenoid coil 14 Fig. 5/14: Replacing a fuse for a pilot solenoid coil Further information can be found in the Pneumatics manual for valve terminal type 04−B. 5−21 Festo P.BE−VIFB11−03−EN en 0503g...
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5. Diagnosis and error treatment 5−22 Festo P.BE−VIFB11−03−EN en 0503g...
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Technical appendix Appendix A A−1 Festo P.BE−VIFB11−03−EN en 0503g...
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Power supply type 04−B internal layout ......A−14 A−2 Festo P.BE−VIFB11−03−EN en 0503g...
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Tested as per DIN EN 61000−6−2 rence (industry) Protection against electric shock by means of PELV circuits (protection against direct and (Protective Extra−Low Voltage) indirect contact as per IEC/DIN EN 60204−1) The component is intended for industrial use. A−3 Festo P.BE−VIFB11−03−EN en 0503g...
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+ sum of current consumption of switched valve solenoid coils (e. g. per MIDI−valve solenoid coil 55 mA) Power consumption (P) P[W] = 0.01A Calculation +∑I electr. outputs ) ⋅ 24 V +∑I solenoid coil A−4 Festo P.BE−VIFB11−03−EN en 0503g...
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Please refer to the pneumatics manual for technical specifica tions concerning pneumatics and valves. Please refer to the supplementary description of the I/O mod ules for technical specifications concerning the I/O modules. A−5 Festo P.BE−VIFB11−03−EN en 0503g...
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Please note In the following graphs and formulae it is assumed that the cross−sectional areas of the power supply cables (pins 1, 2 and 3) are the same. A−6 Festo P.BE−VIFB11−03−EN en 0503g...
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3. Read off the permitted cable length for your cross− sectional area in the relevant table. Example for 1.5 mm = 22.8 V, I = 2 A; L = 25 m Bmin A−7 Festo P.BE−VIFB11−03−EN en 0503g...
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2 [A] Cable length Fig. A/1: Calculating the maximum cable length for cross−sectional area 1.5 mm Bmin Current I 2 [A] Cable length Fig. A/2: Calculating the maximum cable length for cross−sectional area 2.5 mm A−8 Festo P.BE−VIFB11−03−EN en 0503g...
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) on the power unit. When doing this, please note: the load dependency of the power unit the fluctuations in the primary mains voltage 3. Enter the values in the formula below. The equivalent cir cuit diagram and the example explain the correlation. A−9 Festo P.BE−VIFB11−03−EN en 0503g...
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T 3.15 A Pin 1 Pin 2 valve terminal T 10 A Pin 3 Line resistance (outgoing) R + RL2 Line resistance (incoming) R L = distance (cable length) Fig. A/3: Equivalent circuit diagram for power supply A−10 Festo P.BE−VIFB11−03−EN en 0503g...
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= 56 Ω Example: 24 V Bmin = 21.6 V VALVE TERMINALmin κ Ω Result of example: L v 18 m for A = 1.5 mm L v 30 m for A = 2.5 mm A−11 Festo P.BE−VIFB11−03−EN en 0503g...
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A. Technical appendix Examples of circuitry 24 V supply for electronics and inputs 24 V load voltage supply for valves and outputs Earth connection Fig. A/4: Pin assignment (node) A−12 Festo P.BE−VIFB11−03−EN en 0503g...
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3.15 A 24 V Electric inputs/ 24 V ± 10 % sensors (fused in 230 V 10 A ternally) *) (must be fused externally) Fig. A/5: Example of circuitry and internal layout of type 03 A−13 Festo P.BE−VIFB11−03−EN en 0503g...
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24 V supply) 24 V ± 10 % 230 V 10 A 24V electronics (fused internally) Electric inputs/ sensors (fused in ternally) Fig. A/6: Example of circuitry and internal layout of type 04−B A−14 Festo P.BE−VIFB11−03−EN en 0503g...
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Accessories Appendix B B−1 Festo P.BE−VIFB11−03−EN en 0503g...
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Connection Object: Class Code 05 (0x05) ......B−43 B−2 Festo P.BE−VIFB11−03−EN en 0503g...
Note that the product code of the modular valve terminal is dependent on the structure of the valve terminal up to soft ware version V1.3/1.4 (22.07.96). Differently constructed valve terminals have different product codes and must there fore have individual EDS files. B−3 Festo P.BE−VIFB11−03−EN en 0503g...
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Properties". To expand the EDS library: 1. Activate the EDS Wizard" in the Tools" menu. 2. Select the function Create an EDS Stub.". Fig. B/7: Expanding the EDS library with the EDS Wizard B−4 Festo P.BE−VIFB11−03−EN en 0503g...
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Note that an individual EDS file must be created for each valve terminal with different I/O bytes. After expanding/converting a valve terminal, check if the I/O bytes have changed and whether you then need to recalculate the Product Code. B−5 Festo P.BE−VIFB11−03−EN en 0503g...
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Compose the Product Code as a four place, hexadecimal number as follows: xyIO (hex), where: x = number of I−Bytes, y = number of O−Bytes Example: Valve terminal with 2 I−Bytes and 6 O−Bytes: 26IO (hex) B−6 Festo P.BE−VIFB11−03−EN en 0503g...
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7. Recommendation: enter the number of calculated I/O bytes for Input/Out put Size under Polled Connection (see Point 3). 8. If you want to install the Festo Icon for the valve terminal type 03: Insert the CD−ROM Utilities". Open the dialog box Browse under Select Bitmap for this Device.
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B. Accessories Note that the number of I/O bytes cannot be read from the fieldbus nodes with the FB11 with a software version V1.3 or earlier. B−8 Festo P.BE−VIFB11−03−EN en 0503g...
This chapter contains information on commissioning and diagnosis of analog I/O modules with the DeviceNet. Detailed information on analog I/O modules can be found in the: Analog input/output modules manual" with the Festo designation P.BE−VIAX−03...". Please note For applications with analog I/Os on the DeviceNet, a maxi mum of 8 analog inputs and 8 analog outputs can be used in one valve terminal.
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Please note If communications are interrupted, the respective analog output (current or voltage) is not reset. If the DeviceNet supply voltage on FB11 is interrupted, the analog value is set to 0". B−10 Festo P.BE−VIFB11−03−EN en 0503g...
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I/O module data are avail able: Input data Output data Voltage Current Access options immediate (selected channel) Data output after Power on" immediate: 0 V immediate: 0 mA after first transfer of 4 mA value 0" B−11 Festo P.BE−VIFB11−03−EN en 0503g...
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After Power ON" the output current is 0 mA. 4 mA is only output once the value 0" is transmitted once. Bus interruption: With bus idle/bus interruption the analog output is not reset. Fig. B/10: Features of proportional module current output B−12 Festo P.BE−VIFB11−03−EN en 0503g...
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Reset the short−circuit message by output value 0", LED Output of analog voltage by renewed transmission of relevant value With bus stop/interruption: the analog output voltage is not reset Fig. B/11: Features of universal module voltage output B−13 Festo P.BE−VIFB11−03−EN en 0503g...
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Voltage present again. Output value must be written again by PLC If the bus communication is interrupted or the Idle mode" set, the output value is retained. Fig. B/12: Behaviour during bus and voltage interruption B−14 Festo P.BE−VIFB11−03−EN en 0503g...
0..3 contain the analog word of the requested channel address and data direction. Master Analog Analog input word output word IW n OW n Analog Nodes I/Os FB11 Fig. B/13: Analog data exchange between Master and valve terminal in DeviceNet B−15 Festo P.BE−VIFB11−03−EN en 0503g...
0 = read the selected analog channel 1 = output of bit pattern from bit 4...15 to the selected channel 2...0 Multiplex bits for channel selection (MUX) Fig. B/14: Structure of analog I/O word in DeviceNet B−16 Festo P.BE−VIFB11−03−EN en 0503g...
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These are assigned according to the position of the analog module in the valve terminal VIAP (1IO, 1OO) / VIAU (3IO, 1OO). If a non−existent channel is selected, the error status bit is set (see Chapter 5.3, Status bits). B−17 Festo P.BE−VIFB11−03−EN en 0503g...
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(1, 3,... 2047) decimal values are not out put. Bit 4 (LSB) always remains 0. With this expansion the value range of the current inputs is equal to those of the other analog channels (12 bit). B−18 Festo P.BE−VIFB11−03−EN en 0503g...
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B7 B6 B5 B4 B3 B2 B1 B0 LSB I/O MUX MUX MUX 9.9975 4095 5.000 2048 0.00244 0.000 MSB = most significant Bit LSB = least significant Bit I/O = Direction control bit MUX = Multiplex bits for channel selection B−19 Festo P.BE−VIFB11−03−EN en 0503g...
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LSB I/O MUX MUX MUX > 19.984 possible 19.984 4095 12.000 2048 4.0039 4.000 < 4.000 possible MSB = most significant Bit LSB = least significant Bit I/O = Direction control bit MUX = Multiplex bits for channel selection B−20 Festo P.BE−VIFB11−03−EN en 0503g...
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LSB I/O MUX MUX MUX > 9.9975 possible 9.9975 4095 5.000 2048 0.00244 0.000 < 0.000 possible MSB = most significant Bit LSB = least significant Bit I/O = Direction control bit MUX = Multiplex bits for channel selection B−21 Festo P.BE−VIFB11−03−EN en 0503g...
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Mask input word and output word 000000000000XXXX Read input word from B4 ... B15 Is the I/O word B0 ... B3 Correction: identical? Move to B0 ... B11 Fig. B/15: Flow diagram: Read an analog input channel B−22 Festo P.BE−VIFB11−03−EN en 0503g...
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Wait until output value is trans ferred and acknowledged. Read input word unmasked XXXXXXXXXXXXXXXX Is the I/O word Output value B0 ... B15 successfully identical? transferred! Fig. B/16: Flow diagram: Output of analog value in DeviceNet B−23 Festo P.BE−VIFB11−03−EN en 0503g...
B.2.3 Status bits with analog modules If the FB 11 is operated in analog mode, the status bit lie under the 16 bit analog value transfer. Further information on status bits can be found in Chapters 4.5.6 and 5.3 B−24 Festo P.BE−VIFB11−03−EN en 0503g...
After selecting a suitable cable, connect it to the plug/socket following the steps below: 1. Open the Festo plug/socket as follows (see figure): Power supply socket: Insert the power supply socket into the power supply connection of the valve terminal. Unscrew the socket housing.
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Sensor plug Bus cable socket PG7, 9 or 13.5 Cable Strain relief Housing Connection socket Plug Socket Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Fig. B/1: Plug/socket components and cable guides B−26 Festo P.BE−VIFB11−03−EN en 0503g...
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5. Connect the cable ends. 6. Insert the connection socket back in the housing of the plug/socket and screw both parts together. Pull the cable back until there are no loops within the housing. 7. Tighten the strain relief. B−27 Festo P.BE−VIFB11−03−EN en 0503g...
Bus connection is made using a branch line with a 5−pin M12 socket with PG 9 screw connector. This can be ordered from FESTO (Type: FBSD−GD−9−5POL, Part No. 18324). Alternatively, ready−to−use bus cables (Drop cable, M12/7/8) can be obtained from the following manufacturers:...
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(T−Tap). The following T−Taps are recommended for the speci fied bus cables: Manufacturer Type Lumberg TAP 50−RK Turck RSM−2RKM 57 Woodhead DN 3000 T−adapters with terminal screws are provided by the following manufacturers: Manufacturer Type Philips BR50 Selectron CTA 701 B−29 Festo P.BE−VIFB11−03−EN en 0503g...
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75196 Remchingen Lumberg United States Lumberg Inc. 11351 Business Center Drive USA−Richmond, VA 23236 England Lumberg (U.K.) Ltd. The Mount, Highclere GB−Newbury, Berkshire, RG 20 9QZ Germany Lumberg GmbH & Co. Hälverstraße 94 D−58579 Schalksmühle B−30 Festo P.BE−VIFB11−03−EN en 0503g...
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NL−5600 JZ Eindhoven Germany Philips Industrial Electrionics Deutschland Miramstraße 87 D−34123 Kassel Selectron Switzerland Selectron Lyss AG Industrielle Elektronik Bernstrasse 70 CH−3250 Lyss Germany Selectron System GmbH Schupfer Strasse 1 Postbox 31 02 62 D−90202 Nürnberg B−31 Festo P.BE−VIFB11−03−EN en 0503g...
2.0 without the support of analogue I/O modules (see chapter 3.2.7) The following pages contain the DeviceNet specifica tions of the Festo field bus nodes IFB11−02 and IFB11−03. These nodes are used for the Festo valve terminals (manifolds) types 02, 03 and 04−B.
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As a group 2 slave device the IFB11−02/03 supports the fol lowing class services and instance services: SERVICE CODE GROUP 2 Service Name (0x05) Reset (0x0E) Get Attribute Single (0x10) Set Attribute Single (0x4B) Allocate Group 2 Identifier Set (0x4C) Release Group 2 Identifier Set B−33 Festo P.BE−VIFB11−03−EN en 0503g...
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The IFB11−02/03 device supports the follow−ing DeviceNet object classes: CLASS CODE OBJECT TYPE # of Instances (0x01) Identity (0x02) Router (0x03) DeviceNet (0x04) Assembly 2 (1 for OUTPUT, 1 for INPUT) (0x05) Connection 2 (explicit, polled I/O) B−34 Festo P.BE−VIFB11−03−EN en 0503g...
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Identity Object Class Attributes Attribute Access Name Type Value Revision UINT Max Object Instance UINT Max ID of Class Attribute UINT Max ID of Instance Attribute UINT B−35 Festo P.BE−VIFB11−03−EN en 0503g...
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3** Serial Number** UINT Product Name STRUCT OF Length USINT see 4** Name STRING [6] ** Further explanations see next page Common Services Service Code Class Instance Service Name 05 (0x05) Reset 14 (0x0E) Get_Attribute_Single B−36 Festo P.BE−VIFB11−03−EN en 0503g...
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1=minor device fault bit 10 major cfg.fault 0=no fault 1=major cfg. fault bit 11 major dev.fault 0=no fault 1=major device fault bit 12−15 reserved Unique Serial Number Product name alternatively IFB11−03/5 IFB11−03/5 IFB11−02 IFB11−02 PLUGINCARD Direct 03/5 B−37 Festo P.BE−VIFB11−03−EN en 0503g...
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Max ID of Class Attribute UINT Max ID of Instance Attibute UINT Router Object Instance 1 Attributes Attribute Access Name Type Value Number of Connections UINT Common Services Service Class Instance Service Name Code 14 (0x0E) Get_Attribute_Single B−38 Festo P.BE−VIFB11−03−EN en 0503g...
Get/Set Bus Off Interrupt** BOOL Get/Set Bus Off Counter** USINT 0x00 see 4** Get/Set Allocation Information** STRUCT of Allocate Service see 5** Choice Byte BYTE Master Node Addr. USINT ** Further explanations see next page B−39 Festo P.BE−VIFB11−03−EN en 0503g...
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Hold chip in OFF state (default) If possible reset CAN chip When the Bus Off counter is set, it becomes 0, irrespective of the data value supplied. Allocation_byte Reserve Ack. Cyclic Change Reserve Polled Explicit Surpress. of State Strobe Message B−40 Festo P.BE−VIFB11−03−EN en 0503g...
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Stat Discr. Input N...N−3 Input Input Input Input M−1 M−2 M−3 Unused (0 to 3 bits) The number of bytes 0...K used/allocated depends on the assembled I/O size of the valve terminal (see Chapter 4.1) B−41 Festo P.BE−VIFB11−03−EN en 0503g...
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Discr Outp. Outp. Outp. Outp. Outp. Outp. Outp. Outp. M−1 M−2 M−3 M−4 M−5 M−6 M−7 The number of bytes 0...K used/allocated depends on the assembled I/O size of the valve terminal (see Chapter 4.1) B−42 Festo P.BE−VIFB11−03−EN en 0503g...
There are two instances of the Connection Object in the de vice. Instance #1 is assigned to the explicit messaging con nection. Instance #2 is assigned to the Poll I/O Connection. Connection Object Class Attributes Attribute Access Name Type Value Revision UINT B−43 Festo P.BE−VIFB11−03−EN en 0503g...
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Expected Packet Rate UINT Apllication Dependent see 3** Get/Set Timeout Action** USINT Prod. Path Length USINT (zero) see 4** Production Path** Cons. Path Length USINT (zero) see 4** Consumed Path** ** Further explanations see next page B−44 Festo P.BE−VIFB11−03−EN en 0503g...
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Production Path STRUCT of Log. Seg., Class USINT 0x20 Class Number USINT 0x04 (Assembly) Log.Seg., Instance USINT 0x24 Instance Number USINT 0x01 (Input) Log.Seg., Attribute USINT 0x30 Attribute Number USINT 0x03 Cons. Path Length USINT B−45 Festo P.BE−VIFB11−03−EN en 0503g...
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Instance Number USINT 0x02 (Output) Log.Seg., Attribute USINT 0x30 Attribute Number USINT 0x03 Production Inhibit UINT Common Services Service Code Class Instance Service Name 05 (0x05) Reset 14 (0x0E) Get_At tribute_Sing 16 (0x10) Set_At tribute_Sing B−46 Festo P.BE−VIFB11−03−EN en 0503g...
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= Node Address. Watch Dog TimeOut Activity: 0 = Timeout (Explicit Messaging default) 1 = Auto Delete 2 = Auto Reset If no data is available during the poll response, a 0 length (zero) packet is returned. B−47 Festo P.BE−VIFB11−03−EN en 0503g...
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B. Accessories B−48 Festo P.BE−VIFB11−03−EN en 0503g...
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Index Appendix C C−1 Festo P.BE−VIFB11−03−EN en 0503g...
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............C−1 C−2 Festo P.BE−VIFB11−03−EN en 0503g...
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........3−5 C−3 Festo P.BE−VIFB11−03−EN en 0503g...
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