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TECHNICAL MANUAL
RACK CONVEYOR DISHMACHINES
Admiral Series
Admiral 44-4
Admiral 66-4
Installation, Operation, and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800.344.4802
Fax 215.624.6966
www.insingermachine.com
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Summary of Contents for Insinger ADMIRAL 44-4
- Page 1 TECHNICAL MANUAL RACK CONVEYOR DISHMACHINES Admiral Series Admiral 44-4 Admiral 66-4 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...
- Page 2 When referring to this equipment please have this Part 3 information available. Operating Instructions Operating Procedures Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the Part 4 need for service should arise please contact your Cleaning Instructions local Authorized Insinger Service Company.
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- Page 11 WARNING indicates potential physical danger. or from your local Insinger Authorized Service Agency. You can speak to the Insinger Technical CAUTION indicates potential equipment damage. Services Department, 800/344-4802, or e-mail us NOTE indicates helpful operating hints or tips.
- Page 12 15 months from the date of corrosive detergents, acids, lye or other chemicals shipment from Insinger or 1 year (12 months) from used in the washing and or cleaning process. the date of installation, that said Insinger product...
- Page 13 (as set out in the instruction booklet). your copy of invoice or shipping document. Insinger is not responsible nor liable for any condi- This limited warranty shall be limited to the tions of erosion or corrosion caused by corrosive...
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Page 14: Electrical Connections
A laminated wiring diagram is inside the control panel. control panel. FUSE SIZING CHART Model 208VAC/3È 230VAC/3È 380VAC/3È 460VAC/3È 220VAC/IÈ Admiral 44-4 Steam or Electric Admiral 44-4 Steam or Electric Power Loader Admiral 44-4 Steam or Electric Power Unloader Admiral 44-4... - Page 15 PART 2 INSTALLATION INSTRUCTIONS FUSE SIZING CHART Model 208VAC/3È 230VAC/3È 380VAC/3È 460VAC/3È 220VAC/IÈ Admiral 44-4 electric heat single-point electric power unloader Admiral 44-4 electric heat single-point electric power loader power unloader Admiral 66-4 steam or electric Admiral 66-4 steam or electric...
- Page 16 PART 2 INSTALLATION INSTRUCTIONS Chemicals Mechanical Connections Upon the completed installation of the dishwasher, Connect water lines for tank fills as tagged and contact a local detergent/chemical supplier for the noted on the installation drawings. correct chemicals for your soil load and geographi- cal area.
- Page 17 PART 2 INSTALLATION INSTRUCTIONS Initial Start-Up Adjustments Tank Overfill Adjustment 1. Locate tank overfill timer in the control panel. See the control panel layout drawing located in Section 6, Electrical Schematic and Replace- ment Parts. 2. The overfill timer starts timing when the upper level float is actuated.
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Page 18: Operation Instructions
Overloading racks will impede proper cleaning of the ware and also put extra strain on the conveyor system. By following these operating procedures your Insinger dishwasher will give you years of trouble free service. 10. Slide the rack into the dishmachine, the conveyor OPERATION INSTRUCTIONS 11. - Page 19 PART 4 CLEANING INSTRUCTIONS The following cleaning procedures should be done daily, at the end of the shift. DAILY CLEANING PROCEDURES þ NOTE: 1. Remove all internal removable parts including Level floats must be cleaned daily. Build-up of spray manifolds, scrap screens, drain overflow grease and dirt will cause faulty operation of tubes, suction strainers and curtains.
- Page 20 PART 5 MAINTENANCE & REPAIR PROCEDURES The following is a basic guide for the repair and MAINTENANCE PROCEDURES replacement of common dishwasher parts. Refer to the Basic Services Guide for troubleshooting tips. Solenoid Valve Disassembly 1. Disconnect the power supply to the machine. MAINTENANCE REQUIREMENTS Turn off the water supply.
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Page 21: Steam Heat
PART 5 MAINTENANCE & REPAIR PROCEDURES MAINTENANCE PROCEDURES Immersion Heater Replacement 1. The immersion heater MUST be completely submerged at all times. If this is not the case contact a qualified service technician. The heated surface should never be in contact with sludge. -
Page 22: Motor Overloads
PART 5 MAINTENANCE & REPAIR PROCEDURES Motor Overloads Level System All motors used on Insinger Machines are provided The level control system consists of one overfill timer (P/N DE7-35) and one level float (P/N DEF- with motor overloads. Motor overloads are adjusted 60) per tank. - Page 23 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS Admiral Series DOC ADM-ES 1.0 04 www.insingermachine.com 800-344-4802...
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- Page 33 PART 7 SPARE PARTS LIST RECOMMENDED ADMIRAL SERIES SPARE PARTS LIST Part Number Quantity Description Mechanical Parts 32-541 Suction Strainer D2242 Vacuum Breaker Repair Kit D2-554-3 End Plug D2-554-2 End Plug D2498 Spray Nozzle, FR D2700 Spray Nozzle, FR D2390 Temperature Gauge–...
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Page 34: Replacement Parts
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- Page 65 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 215.624.4800 Fax 215.624.6966 www.insingermachine.com...