Table of Contents
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ENGLI
Hakki Pilke
SH
FIREWOOD PROCESSOR
– Instructions for assembly, operation and maintenance
– EC Declaration of Conformity
– Safety instructions
– Guarantee terms
The operator must read and understand these
instructions before operating the machine!
Hakki Pilke 43 Pro
43 Pro
MAASELÄN KONE OY
Valimotie 1, FI-85800 Haapajärvi, Finland
Tel. +358 (0)8 772 7300
info@hakkipilke.fi
www.hakkipilke.fi
1 / 48
Translation
Version 6-2018
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Summary of Contents for Hakki Pilke 43 Pro
- Page 1 – Safety instructions – Guarantee terms The operator must read and understand these instructions before operating the machine! MAASELÄN KONE OY Valimotie 1, FI-85800 Haapajärvi, Finland Tel. +358 (0)8 772 7300 info@hakkipilke.fi www.hakkipilke.fi Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 2: Table Of Contents
Connecting a log table’s in-feed rollers to the in-feed conveyor ..........26 4.4. Log splitting ............................. 27 4.4.1. Jamming of wood on the splitting blade ................. 27 4.4.2. Resplitting or splitting without cutting ................... 28 Hakki Pilke 43 Pro Translation Version 6-2018... - Page 3 Washing and cleaning ........................44 5.10. Storage ............................44 5.11. Maintenance table ........................45 5.12. Failures and remedial measures ....................46 Guarantee terms ........................47 EC Declaration of Conformity for the machine ................. 48 Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 4: General Information
Keep this manual in the immediate vicinity of the machine. 1.2. Purpose of use The Hakki Pilke 43 firewood processor is designed for preparing firewood from pruned wood or logs. The firewood processor must not be used to process any treated wood, such as is found in construction waste. -
Page 5: Safety Instructions
99.0 dB (LWA). The vibration values do not exceed 2.5 m/s2. 1.7. Warning symbols Read the machine’s manual before Wear safety footwear and Wear eye and ear protection. operating the machine. work gloves. Hakki Pilke 43 Pro Translation Version 6-2018... - Page 6 The maximum permitted angle of the conveyor is 40°. Risk of crushing The danger zone around the machine is Do not walk under the 10 metres. conveyor. Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 7: Receipt And Assembly
Only lift the machine by the indicated lifting points (Figures 1a and 1b) or with the lifting equipment of the tractor. Figure 1a. Lifting points for a forklift (2 pcs). Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 8: Main Components Of The Machine
Note! Incorrect lifting may cause a hazardous situation or damage the machine. 2.3. Main components of the machine The Hakki Pilke 43 is a firewood processor with fully hydraulic controls. In other words, all of the machine's functions are controlled hydraulically with operating levers on the machine's control panel. The guard of the cutting and splitting section is interlocked with the machine's operation: Opening the guard stops the cutting and splitting functions. -
Page 9: Control Functions And Setting Up The Machine
Before arranging the machine for operation and using it, ensure that the operating conditions, detailed in Section 1.4, are met and review the safety instructions in Section 1.5. Note! Inspect and clean the machine according to Sections 4.3 and 5.8 before arranging it for transport. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 10: Placing The In-Feed Conveyor In The Operating Or Transport Position
Figure 4. Note! Make sure that the in-feed conveyor’s support leg settles properly into place. Figure 4. 4. Remove cotter pin B and pull out locking pin A (Figure 5). Hakki Pilke 43 Pro Translation Version 6-2018... - Page 11 5. Turn the log guide plate to the operating position and lock locking pin A into place with cotter pin B (Figure 5). Place the in-feed conveyor in the transport position in reverse order. Figure 6. Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 12: Placing The Out-Feed Conveyor In The Operating Or Transport Position
5. Lock the upper section of the conveyor into place with latch C and cotter pin D, as shown in Figure 6. Turn the support bar (E in Figure 9) of the conveyor belt to the Figure 9. Hakki Pilke 43 Pro Translation Version 6-2018... - Page 13 Ensure that lock A connects firmly. Ensure that the protective strip of the splitting groove is retracted in the front. Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 14: Controls
C. Control lever for guide plates that guide falling wood pieces (see Section 4.3.5) Upper position: AUTO: the guide plates are in automatic mode, i.e. the plates go up and down automatically according to the movement of the saw bar Hakki Pilke 43 Pro Translation Version 6-2018... - Page 15 In addition, the wood measuring device is moved out of the way, the log press is pressed against Figure 11. Joystick the log and the guide plates are raised (if in AUTO position). Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 16: Tractor Drive
Finally, ensure that all connections are safe and secure. Never use a damaged or unprotected cardan shaft. Note! Tractor-powered machines must be attached to the lifting equipment of the tractor. Note! The starter (Figure 15) only functions when the machine is powered by electricity. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 17: Electrical Drive
Note! If the extension cord does not have a phase switch, the electrical work related changing the phase must only be Figure 15. The machine’s remote starter performed by an electrician. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 18: Adjusting The Log Length
18 / 48 3.2.3. Adjusting the log length The Hakki Pilke 43 has a hydraulic measuring device for cutting firewood, with an adjustment value of approx. 20 to 60 cm. When sawing, the limiter plate for logs (B in Figure 16) always moves approx. 5 cm backwards with the help of a hydraulic cylinder to ensure that the log does not get jammed and is able to freely fall on top of the guide plates or, alternatively, directly into the splitting groove. -
Page 19: Using The Out-Feed Conveyor
3.2.4. Using the out-feed conveyor The Hakki Pilke 43 firewood processor’s out-feed conveyor belt is driven by a hydraulic motor. To change the speed of the belt, use adjuster H (Figure 10). The conveyor can be turned sideways hydraulically with lever E (Figure 10) as follows: Lever forwards: the conveyor turns to the left. -
Page 20: Splitting Blade Adjustment
The blade can be lowered to the lowest position in one go by raising the blade to the upper position and clearing the space under the blade. The machine must be shut down and disconnected from its power source for the duration of the cleaning. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 21: Using A Sawdust Removal Device
Note! When turning on the machine in cold weather (-5°C or colder), it is recommended that you use a separate heater for oil (accessory). In addition to this, the machine needs to be idled without work motions until the oil temperature has increased sufficiently. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 22: Placing Logs On The In-Feed Conveyor
Note! Ensure that the log's centre of gravity stays on the conveyor. Note! If the machine has a larger out-feed conveyor, use of the log lifter is prohibited, as the control valve uses a motor spool. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 23: Feeding And Sawing Wood
4.3.1. Feed assist mechanism The Hakki Pilke 43 firewood processor is equipped with a feed assist mechanism, which helps you process logs of equal length by automatically feeding logs forwards whenever the machine’s splitting beam moves forwards. By using the mechanism, you do not have to feed logs with joystick F (Figure 10). You can turn the feature on/off as necessary by using switch B (Figure 10). -
Page 24: Jamming Of The Cutting Blade
You can set the guide plates to rise manually before the last log is fed into the splitting groove to make it more likely that the very last piece will fall into the correct position. Hakki Pilke 43 Pro Translation... -
Page 25: Guide Plates For Falling Wood Pieces
A and B in Figure 20. Connect the accessory hose (marked in red) to quick coupling 2. Use the additional hydraulics with controller E in Figure 10. Figure 20. OR if the machine is equipped with a Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 26: Connecting A Log Table's In-Feed Rollers To The In-Feed Conveyor
3. Connect the pressure hose of the log table rollers (marked in red) to quick coupling A. 4. Connect the return hose of the log table rollers to hose B (with a female coupling). Figure 21. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 27: Log Splitting
The new piece will then push the jammed piece past the blade. Lower the blade by approx. 10 cm and repeat step 3. Repeat step 4 until the jammed log has passed the blade, piece by piece. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 28: Resplitting Or Splitting Without Cutting
Adjusting the stroke length of the splitting motion In the Hakki Pilke 43 firewood processor, the splitting cylinder is controlled electrically with sensors A and B in Figure 23. The stroke length of the splitting cylinder can be adjusted as follows: 1. -
Page 29: Using The Out-Feed Conveyor
B (in relation to the spring) on the side towards which you wish to align the belt better. 3. When the conveyor belt is at the correct tension and properly aligned, tighten the fastening nuts (A) on both sides. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 30: After Use
2. Check that the machine has not been damaged. 3. Place the out-feed conveyor into a position that allows the conveyor and firewood processor to be moved safely off the processed firewood. 4. Clean the machine. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 31: Machine Maintenance
It is a good idea to keep a replacement chain on hand, so that you do not need to interrupt your work to sharpen the chain. Hakki Pilke 43 Pro Translation... -
Page 32: Replacing And Tensioning The Saw Chain
5.1.1. Replacing and tensioning the saw chain The Hakki Pilke 43 firewood processor comes standard with a patented AC10™ automatic cutting chain tensioner. When the machine is running, the hydraulic cylinder pushes the saw motor backwards with a constant force, keeping the cutting chain’s tension optimal. The operator does not need to worry about the cutting chain’s tension. -
Page 33: Replacing The Saw Bar
B, twist it into the groove and loosely attach the saw bar bolts (A) and fastening Figure 26. plate C. 5. Install the cutting chain in place according to steps 4–6 of Section 5.1.1. Figure 27. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 34: Changing The Oil Of The Multiplier Gear
You can check the oil level through oil level gauge F (Figure 29). 6. Put the protective plates Figure 29. (A, C and D) and the lifting arms’ pins (B) in Figure 28 back in place. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 35: Changing The Hydraulic Oil And Filters
6. Install a new filter in place and close the filter cover with the bolts circled in Figure 30. 7. Use gauge B (Figure 30) to make sure that the oil level is near maximum. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 36: Conveyor Maintenance
5 cm when the conveyor is in the operating position. excessively tight belt may be damaged more easily, and it Figure 41. places unnecessary strain on the bearings of the conveyor. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 37: Replacing And Tensioning The Out-Feed Conveyor Belt
10. The guard’s second hinge nipple in Figure 51. (every 50 hours) 11. Grease nipples of the measuring device (2 pcs) and the guide plate (2 pcs) in Figure 52. (every 50 hours) Hakki Pilke 43 Pro Translation Version 6-2018... - Page 38 Figure 53. (every 50 hours) 13. Grease nipple of the hydraulic in-feed roller bearing in Figure 53 a. (every 200 hours) Figure 42. Figure 43. Figure 44. Figure 45. Figure 47. Figure 46. Hakki Pilke 43 Pro Translation Version 6-2018...
- Page 39 39 / 48 Figure 48. Figure 49. Figure 51. Figure 50. Figure 52. Figure 53 a. Figure 53. Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 40: Saw Chain Lubrication
Install a new, full canister in place by following these steps in reverse order. Check that the hoses and the pump outputs are free of air bubbles. (See following section.) Figure 55. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 41: Solenoid And Pressure Regulating Valves
(when the screw is tightened, the pressure increases and vice versa). Finally, tighten the locking nut. The relief valves and solenoid valves of the Hakki Pilke 43 are shown in the following figures: A. - Page 42 7.0 mm visible in relation to its head (under a protective cup). Figure 57. K. Solenoid valve of the splitting function. L. Solenoid valve of the log press. Figure 58. Hakki Pilke 43 Pro Translation Version 6-2018...
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Page 43: Guard Mesh Safety Device
The safety device connected to the guard mesh is located behind the relay housing (Figure 59, item A). The easiest way to access the safety device is to detach the relay housing, opening the screws circled in Figure 59 and lifting the relay housing out. Figure 59. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 44: Washing And Cleaning
Note! The out-feed conveyor belt may shrink and tighten while in storage due to humidity. For this reason, the out-feed conveyor must be folded into the transport position while the machine is in storage. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 45: Maintenance Table
0.404” 68 vl /1.6 Cutting blade Sharpen as necessary Machine Clean Wash necessary Electric motor Cleaning Electrical Cleaning equipment Winch and strap Check Grease nipples Lubrication According to Section Splitting beam Cleaning (inside machine) necessary Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 46: Failures And Remedial Measures
(Figure 60). 2. Guard open or sensor fault 3. Check the connections 3. Connection or grounding Upper right in Figure fault in the tractor. 23. Determine the cause Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 47: Guarantee Terms
above. Indirect costs. Travel costs resulting from guarantee repairs. The guarantee for parts replaced during the guarantee period of the machine expires at the same time as the machine’s guarantee. Hakki Pilke 43 Pro Translation Version 6-2018... -
Page 48: Ec Declaration Of Conformity For The Machine
Name: Timo Jussila Address: Valimotie 1, FI-85800 Haapajärvi, Finland The aforementioned person assures that Hakki Pilke 43 Pro firewood processor Serial number: ………………………… is compliant with the applicable regulations of the Machinery Directive (2006/42/EC). Location and date: Haapajärvi, 25 September 2017...
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