II
ENGINE MAINTENANCE AND REPAIR
PREPARATION FOR SERVICE
Prior to beginning any work on the engine, take note of the following bits of advice;
they will greatly facilitate your engine maintenance and repair:
•
Clean your machine as described in the General Information section entitled, "Clean-
ing and Storage";
•
Group the parts of each component on individual trays, and arrange the parts in
the order of their removal;
•
When replacing parts, always use the genuine Yamaha article to maintain optimum
performance, durability, and safety;
•
All gaskets and seals should be replaced during engine work, and all gasket sur-
faces should be clean;
•
During assembly, always apply oil or grease to bearing surfaces to protect them
upon initial start-up;
•
Replace all circlips which are distorted from use or disassembly;
•
Always replace cotter pins and piston pin clips after one use;
•
Always clean and oil the threads of nuts, bolts, and screws during assembly, and
torque them to the proper specifications whenever possible.
3-1