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Yamaha Manuals
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YT175J 1982
Service manual
Yamaha YT175J 1982 Service Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Chapter 1 . General Information
Engine Serial Number
Frame Serial Number
General Information
Machine Identification
Special Tools
Fortune-Up
For Engine Service
For Chassis Service
For Electrical Components
Additional Tools and Supplies
Chapter 2. Periodic Inspections and Adjustments
Periodic Inspections and Adjustments
Introduction
Maintenance Intervals Chart
Engine
Spark Plug
Fuel Line
Over Flow Chamber
Idle Speed
Throttle Cable
Throttle Lever
Autolube Pump Cable Adjustment
Minimum Pump Stroke Check and Adjustment
Air Bleeding
Engine Oil
Checking the Water Release Valve
Transmission Oil
Checking Ignition Timing
Chassis
Air Cleaner
Front Brake Shoe Inspection
Rear Brake Pad Inspection
Brake Adjustment
Drive Chain Tension Check
Drive Chain Tension Adjustment
Drive Chain Cleaning and Lubrication
Steering Head Adjustment
Wheel Bearings
Fuel Cock
Tires
Cable Inspection and Lubrication
Brake and Change Pedals/Front and Rear Brake Levers
Electrical
Headlight Bulb Replacement
Headlight Beam Adjustment
Chapter 3. Engine Overhaul
Engine Overhaul
Engine Removal
Exhaust
Preparation for Removal
Wiring and Cables
Carburetor
Flywheel Magneto
Change Pedal
Drive Chain
ENGINE Disassembly
Reed Valve Assembly
Cylinder Head and Cylinder
Piston Pin and Piston
Crankcase Cover, Right
Clutch Assembly and Primary Drive Gear
Change Shaft Assembly
Drive Sprocket
Crankcase
Transmission and Shifter
Crankshaft
Removal
Inspection and Repair
Cylinder Head
Cylinder
J)Iston Pin and Bearing
Piston
Piston Rings
Autolube Pump
Starter
Clutch
Primary Drive
Change Shaft and Change Levers
Transmission
Crankshaft
Bearings and Oil Seals
Crankcase
Crankshaft Installation
Engine Assembling and Adjustment
Important Information
Transmission and Shifter Installation
Change Shaft Assembly
Crankcase
Crankcase Cover (Right)
Piston
Primary Drive Gear and Clutch Assembly
Cylinder
Cylinder Head
Reed Valve
Mounting
Chapter 4. Carburetion
Carburetion
Carburetor
Inspection
Specifications
Adjustment
Reed Valve
Inspection
Water Release Valve
Fuel Pump
Fuel Pump Inspection
Chapter 5. Chassis
Chassis
Front Wheel
Checking Brake Shoe Wear
Front Axle Inspection
Front Wheel Inspection
Removal
Brake Drum
Brake Shoe Plate
Installing the Front Wheel
Replacing the Wheel Bearings
Rear Wheel
Removal
Rear Wheel Inspection
Replacing the Wheel Bearings
Checking the Rear Axle
Installing the Rear Axle
Installing the Rear Wheel
Rear Brake
Brake Pad Replacement
Brake Inspection and Repair
Brake Assembly
Front Fork
Removal and Disassembly
Inspection
Assembly
Installing the Front Fork
Adjustment
Removal
Inspection
Assembly
Adjustment
Drive Chain and Sprockets
Sprocket Inspection
Assembly
Drive Chain Cleaning and Lubrication
Removal
Cable Maintenance
Chapter 6. Electrical
Electrical
Ignition System
Checking the Magneto Charge Coil and Pick up Coil
Ignition Coil Resistance Test
Ignition Timing
Spark Gap Test
Lighting and Signal Systems
Lighting Tests and Checks
Spark Plug
Chapter 7. Appendices
Appendices
Specifications
GENERAL TORQUE Specifications
Conversion Tables
Exploded Diagrams
CYLINDER Head/Cylinder
CRANKSHAFT/CONNECTING Rod/Piston
Crankcase
Transmission
Clutch
Shift Cam/Fork
Shift Shaft/Pedal
Steering
Front Fork
Front Wheel
Rear Wheel
Cable Routing
Yt175J Wiring Diagram
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General Information
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CONTENTS
GENERAL INFORMATION
PERIODIC INSPECTIONS AND
ADJUSTMENTS
ENGINE OVERHAUL
CARBURETION
CHASSIS
ELECTRICAL
APPENDICES
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Chapters
Table of Contents
1
Chapter 2. Periodic Inspections and Adjustments
7
Chapter 3. Engine Overhaul
23
Chapter 4. Carburetion
46
Chapter 5. Chassis
52
Chapter 6. Electrical
70
Chapter 7. Appendices
75
Table of Contents
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Yt175j 1983
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