Yamaha YZFR6V(C) Owner's Manual
  1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Motorcycle
  5. YZFR6V(C)
  6. Owner's manual
Yamaha YZFR6V(C) Owner's Manual

Yamaha YZFR6V(C) Owner's Manual

Hide thumbs Also See for YZFR6V(C):
Table of Contents

Advertisement

Quick Links

Download this manual See also: Service Manual
OWNER'S MANUAL
YZFR6V(C)
LIT-11626-19-78
2C0-28199-10

Advertisement

Table of Contents
loading

Related Manuals for Yamaha YZFR6V(C)

Summary of Contents for Yamaha YZFR6V(C)

  • Page 1 OWNER’S MANUAL YZFR6V(C) LIT-11626-19-78 2C0-28199-10...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE YZFR6V(C) OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Accessories and replacement Location of important labels ...1-5 Pre-operation check list ....4-2 parts .......... 6-25 Adjusting the clutch lever free DESCRIPTION ........2-1 OPERATION AND IMPORTANT play ........... 6-25 Left view ..........2-1 RIDING POINTS ........
  • Page 8 STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 10 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 11 Maximum load: been specifically designed for use on create instability due to improper 192 kg (423 lb) (CAL) this motorcycle. Since Yamaha cannot weight distribution or aerody- 193 kg (425 lb) (U49) test all other accessories that may be namic changes. If accessories...
  • Page 12 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 14 SAFETY INFORMATION California only CAUTION Cleaning with alkaline or HOW TO LAYOUT FUEL HOSES acid cleaner, gasoline or solvent will damage FUEL TANK windshield. Use neutral detergent. 5JW-00 California only FUEL PUMP FUEL FILTER PRESS. REGULATOR FUEL DELIVERY 2C0-2178A-00 California only...
  • Page 15 SAFETY INFORMATION PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M) 2 5PW-2415E-11 WARNING Improper loading can cause loss of control. Read owner’s manual for proper loading. 3JJ-28446-A1...

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Fuse box 2 (page 6-36) 8. Shock absorber assembly rebound damping force adjusting screw (page 3-20) 2. Front fork spring preload adjusting bolt (page 3-17) 9. Shift pedal (page 3-12) 3. Front fork rebound damping force adjusting screw (page 3-17) 10.Engine oil drain bolt (page 6-14) 4.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-22) 9. Radiator cap (page 6-17) 2. Helmet holder (page 3-16) 10.Coolant reservoir (page 6-17) 3. Fuse box 1 (page 6-36) 11.Engine oil filler cap (page 6-14) 4. Main fuse (page 6-36) 12.Coolant drain bolt (page 6-18) 5.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Main switch/steering lock (page 3-1) 4. Multi-function meter unit (page 3-5) 5. Right handlebar switches (page 3-11) 6. Brake lever (page 3-12) 7. Throttle grip (page 6-21)

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 To lock the steering Main switch/steering lock NOTE: The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls. EAU10660 All electrical systems are off. The key can be removed.

  • Page 20: Indicator And Warning Lights

    “LOCK” while the vehicle is moving, 9. Engine trouble warning light “ ” Yamaha dealer check the electrical cir- otherwise the electrical systems will cuit. be switched off, which may result in EAU11030 loss of control or an accident.
  • Page 21 If the warning light does not come on for a few seconds, and then go off, for a few seconds, then go off, have a have a Yamaha dealer check the elec- Yamaha dealer check the electrical cir- trical circuit.
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–134 °C Temperature display flashes.

  • Page 23: Multi-Function Meter Unit

    This warning light comes on or flashes light and on how to set it.) when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. (See page 3-5 for an explanation of the self-diagnosis de- vice.)
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS a speedometer (which shows the To switch the speedometer and ECA10031 CAUTION: riding speed) odometer/tripmeter displays be- a tachometer (which shows engine tween kilometers and miles, press Do not operate the engine in the ta- speed) the “SELECT”...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS 3. Push the “SELECT” button, and If the fuel level warning light comes on Standard measurement the minute digits will start flashing. (see page 3-2), the odometer display 1. Push the “RESET” button to start 4. Push the “RESET” button to set will automatically change to the fuel re- the stopwatch.
  • Page 26 Push the “RE- codes, note the code number, and then coolant temperature display to the air SET” button to switch the coolant tem- have a Yamaha dealer check the vehi- intake temperature display. perature display to the air intake cle.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: To adjust the brightness of the multi- indicator light control mode This function allows you to choose function meter displays and tachometer whether or not the indicator light 1.
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS The indicator light will flash 1. Push the “RESET” button to select 1. Push the “RESET” button to select when activated. (This setting the desired engine speed for acti- the desired engine speed for deac- is selected when the indicator vating the indicator light.

  • Page 29: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12344 EAU12400 ECA10050 Handlebar switches Dimmer switch “ ” CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- Left beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...

  • Page 30: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU33850 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever 2. “ ” mark The clutch lever is located at the left The shift pedal is located on the left 3.

  • Page 31: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS it by aligning a groove on the adjusting EAU12941 EAU13070 Brake pedal Fuel tank cap knob with the “ ” mark on the brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake pedal is on the right side of the motorcycle.

  • Page 32: Fuel

    Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a pump octane number [(R+M)/2] of 91 or higher, or a research...

  • Page 33: Catalytic Converter

    10%. Gasohol ECA10700 CAUTION: containing methanol is not recom- mended by Yamaha because it can The following precautions must be cause damage to the fuel system or ve- observed to prevent a fire hazard or hicle performance problems.

  • Page 34: Helmet Holding Cable

    INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that posi- EAU39072 Helmet holding cable tion, lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projections on the rear of the passenger seat into the seat holders as shown, and then push the front of the seat down to lock it...

  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS 3. Pass one of the other snap hooks EWA14330 EAU38941 Adjusting the front fork WARNING of the cable through the helmet This front fork is equipped with spring strap buckle, and then clip the Never ride with a helmet attached to preload adjusting bolts, rebound damp- snap hook onto the cable holder as a helmet holding cable, since the...
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS load thereby soften Rebound damping force Compression damping force suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the ad- justing mechanism with the top of the front fork collar.

  • Page 37: Specifications

    INSTRUMENT AND CONTROL FUNCTIONS To adjust the compression damping NOTE: NOTE: force (for slow compression damping) The compression damping force set- Although the total number of clicks of a To increase the compression damping ting is determined by measuring dis- damping force adjusting mechanism force and thereby harden the compres- tance A, shown in the illustration.

  • Page 38: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU38951 To increase the spring preload and Rebound damping force Adjusting the shock absorber thereby harden the suspension, turn assembly the adjusting ring in direction (a). To de- This shock absorber assembly is crease the spring preload and thereby equipped with a spring preload adjust- soften the suspension, turn the adjust- ing ring and rebound and compression...
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS Compression damping force Compression damping setting (for NOTE: fast compression damping): Although the total number of clicks of a Minimum (soft): damping force adjusting mechanism 16 click(s) in direction (b)* may not exactly match the above spec- Standard: ifications due to small differences in 7 click(s) in direction (b)*...

  • Page 40: Luggage Strap Holders

    Do not deform or damage the 3-15.) gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 1. Luggage strap holder 2. Hook 1. Luggage strap holder...

  • Page 41: Exup System

    INSTRUMENT AND CONTROL FUNCTIONS EAU15281 EAU15301 below and have a Yamaha dealer re- EXUP system Sidestand pair it if it does not function proper- This model is equipped with Yamaha’s The sidestand is located on the left side EXUP (EXhaust Ultimate Power valve) of the frame.

  • Page 42: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-24...
  • Page 43 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 44: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 45: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-17 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 46 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-21, 6-31 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-30 •...

  • Page 47: Operation And Important Riding Points

    Yamaha dealer check the electrical cir- sciousness and death within a described on page 3-24. cuit. short time. Always make sure Never ride with the sidestand 3.

  • Page 48: Shifting

    OPERATION AND IMPORTANT RIDING POINTS ECA11130 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, always Even with the transmission in warm the engine up before starting the neutral position, do not off. Never accelerate hard when the coast for long periods of time engine is cold! with the engine off, and do not tow the motorcycle for long dis-...

  • Page 49: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 50: Parking

    If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.

  • Page 51: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 53: Periodic Maintenance Chart For The Emission Control System

    • Check the air cut-off valve, reed Air induction sys- √ √ valve, and hose for damage. • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 54: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 56 24 months. Front and rear brake √ √ √ √ √ √ 23 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 24 * Control cables lube or engine oil SAE 10W-30 thoroughly.
  • Page 57 • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.

  • Page 59: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 EAU38970 Removing and installing Cowlings A and B cowlings and panels To remove one of the cowlings The cowlings and panels shown need Remove the bolts and the quick fasten- to be removed to perform some of the er, and then pull the cowling off as maintenance jobs described in this shown.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR EAU38980 Cowlings C and D To remove one of the cowlings 1. Remove cowling A (if removing cowling C) or cowling B (if remov- ing cowling D). (See page 6-9.) 2. Disconnect the turn signal light lead coupler.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Unfasten the wire harness by pressing on the tab to open the plastic fastener. 1. Cowling D 1. Quick fastener screw 2. Bolt 3. Turn signal light lead coupler To install the cowling 4. Quick fastener 1.
  • Page 62 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling E 1. Cowling E 1. Panel B 2. Bolt 2. Slot 2. Bolt 3. Quick fastener 3. Front cowling 4. Tab To install the panel To install the cowling Place the panel in the original position, 2.

  • Page 63: Checking The Spark Plugs

    Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode...

  • Page 64: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 EAU38992 4. Remove the engine oil dipstick and Canister (for California only) Engine oil and oil filter wipe it clean, insert it back into the cartridge hole (without screwing it in), and The engine oil level should be checked then remove it again to check the before each ride.
  • Page 65 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil filler cap 1. Engine oil drain bolt 1. Bolt 2. Shift arm 6. Insert and tighten the engine oil NOTE: 3. Engine oil filter cartridge dipstick, and then install and tight- 4. Guide Skip steps 5–11 if the oil filter cartridge en the oil filler cap.
  • Page 66 An oil filter wrench is available at a and you may not be able to shift up Yamaha dealer. or down the gears. 8. Apply a thin coat of engine oil to the O-ring of the new oil filter car- tridge.

  • Page 67: Coolant

    ECA11620 or remains on, immediately turn the varies with engine temperature. CAUTION: engine off and have a Yamaha dealer Make sure that the vehicle is posi- In order to prevent clutch slip- check the vehicle. tioned straight up when checking page (since the engine oil also the coolant level.
  • Page 68 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator 1.
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Place a container under the engine to collect the used coolant. 4. Remove the radiator cap. EWA10380 WARNING Never attempt to remove the radiator cap when the engine is hot. 1. Coolant drain bolt 1.
  • Page 70 If instead. Do not use hard water into the reservoir to the maximum or salt water since it is harmful coolant is leaking, have a Yamaha level mark, and then install the to the engine. dealer check the cooling system.

  • Page 71: Air Filter Element

    To prevent this Have a Yamaha dealer replace the air from occurring, the valve clearance filter element. must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 72: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21750 est items close to the center of the Tire air pressure (measured on cold Tires vehicle, and distribute the weight tires): To maximize the performance, durabil- evenly from side to side. Properly 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: adjust the suspension for your load,...
  • Page 73 Yamaha dealer immediately and high-speed ride. have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in)

  • Page 74: Cast Wheels

    Manufacturer/model: fore each ride. If any damage is DUNLOP/D209PT found, have a Yamaha dealer re- FRONT and REAR: Tire air valve: place the wheel. Do not attempt TR412 even the smallest repair to the Valve core: wheel.

  • Page 75: Accessories And Replacement Parts

    (a). To decrease the clutch Since Yamaha cannot control the lever free play, turn the adjusting bolt in quality of accessories or parts man- direction (b). ufactured other companies, Yamaha cannot be held liable for 6-25...

  • Page 76: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 EAU22390 NOTE: Adjusting the rear brake light Checking the front and rear If the specified clutch lever free play switch brake pads cannot be obtained as described The front and rear brake pads must be above, proceed as follows.

  • Page 77: Checking The Brake Fluid Level

    EAU22580 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...

  • Page 78: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 79 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10570 CAUTION: Improper drive chain slack will over- load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.

  • Page 80: Cleaning And Lubricating The Drive Chain

    If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Yamaha Chain and Cable Lube or...

  • Page 81: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.

  • Page 82: Checking And Lubricating The Brake And Clutch Levers

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...

  • Page 83: Lubricating The Swingarm Pivots

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 84: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-34...

  • Page 85: Battery

    Batteries produce explosive hy- drogen gas. Therefore, keep To charge the battery sparks, flames, cigarettes, etc., Have a Yamaha dealer charge the bat- away from the battery and pro- tery as soon as possible if it seems to vide sufficient ventilation when have discharged.

  • Page 86: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR sealed-type (MF) battery charg- EAU23703 Replacing the fuses er, have a Yamaha dealer The main fuse and fuse box 1 are locat- charge your battery. ed under the rider seat. (See page 3-15.) 1. Fuse box 2 2.

  • Page 87: Replacing A Headlight Bulb

    ECA10650 check if the device operates. CAUTION: 4. If the fuse immediately blows Take care not to damage the follow- again, have a Yamaha dealer ing parts: 1. Headlight coupler check the electrical system. 6-37...

  • Page 88: Tail/Brake Light

    7. Have a Yamaha dealer adjust the If the tail/brake light does not come on, ency of the glass, the luminosity headlight beam if necessary.

  • Page 89: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU24310 3. Remove the defective bulb by pull- Replacing a turn signal light Replacing the license plate ing it out. bulb light bulb 4. Insert a new bulb into the socket. 1. Remove the turn signal light lens 1.

  • Page 90: Auxiliary Light Bulb

    1. Auxiliary light bulb If the auxiliary light does not come on, To service the front wheel have a Yamaha dealer check the elec- 1. Stabilize the rear of the motorcycle trical circuit or replace the bulb. by using a motorcycle stand or, if...

  • Page 91: Front Wheel

    4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Wheel axle of it falling over.
  • Page 92 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten wheel axle pinch bolt B, 11. Retighten pinch bolt D to the spec- NOTE: and then tighten pinch bolt A to the ified torque. Make sure that there is enough space specified torque. between the brake pads before install- Tightening torque: ing the brake calipers onto the brake...

  • Page 93: Rear Wheel

    WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a) and dealer service the wheel. push the wheel forward. Securely support the motor- 6.

  • Page 94: Troubleshooting

    7. Tighten the locknuts to their speci- for checking these vital systems your- fied torque. self. However, should your motorcycle require any repair, take it to a Yamaha Tightening torque: dealer, whose skilled technicians have Locknut: the necessary tools, experience, and 16 Nm (1.6 m·kgf, 11 ft·lbf)

  • Page 95: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 96 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 97: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26020 ucts onto seals, gaskets, sprock- Do not use any harsh chemical Care ets, the drive chain and wheel products on plastic parts or the While the open design of a motorcycle axles. Always rinse the dirt and de- muffler.
  • Page 98 MOTORCYCLE CARE AND STORAGE den part of the windshield to thoroughly cleaned with mild de- NOTE: make sure that it does not leave tergent, alkaline products and a Salt sprayed on roads in the winter may any marks. If the windshield is soft brush may be used.

  • Page 99: Storage

    WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
  • Page 100 MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.

  • Page 101: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel tank capacity: 17.5 L (4.62 US gal) (3.85 Imp.gal) Overall length: Type: Fuel reserve amount: 2040 mm (80.3 in) YAMALUBE 4, SAE10W30 or SAE20W40 3.5 L (0.92 US gal) (0.77 Imp.gal) Overall width: Fuel injection: 700 mm (27.6 in) Overall height: Manufacturer:...
  • Page 102 SPECIFICATIONS 2nd: Loading: Rim size: 32/16 (2.000) 17M/C x MT5.50 Maximum load: 3rd: Front brake: 192 kg (423 lb) (CAL) 30/18 (1.667) 193 kg (425 lb) (U49) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake 26/18 (1.444) accessories) Operation: 5th:...
  • Page 103 SPECIFICATIONS Charging system: Fuel level warning light: AC magneto Battery: Coolant temperature warning light: Model: Engine trouble warning light: YTZ10S Voltage, capacity: Shift timing indicator light: 12 V, 8.6 Ah Headlight: Fuses: Bulb type: Main fuse: Halogen bulb Bulb voltage, wattage × quantity: 50.0 A Headlight fuse: Headlight:...

  • Page 104: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 105 The model label is affixed to the frame under the passenger seat. (See page 3-15.) Record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a Yamaha dealer.

  • Page 106: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 107: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 108: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 109 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 110: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 111 CONSUMER INFORMATION...

  • Page 112: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 113 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 114 INDEX EXUP system ........3-23 Accessories and replacement parts..6-25 Neutral indicator light ......3-2 Air filter element ........6-21 Front and rear brake pads, checking..6-26 Noise regulation ........9-4 Auxiliary light bulb ......... 6-40 Front fork, adjusting......3-17 Front fork, checking ......
  • Page 115 INDEX Tires............6-22 Tool kit ............ 6-1 Troubleshooting........6-44 Troubleshooting charts ......6-45 Turn signal indicator lights ...... 3-2 Turn signal light bulb, replacing.... 6-39 Turn signal switch......... 3-11 Valve clearance ........6-21 Vehicle identification number....9-1 Warranty, extended ........ 9-9 Warranty, limited........
  • Page 116 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.11-3.6×1 CR...

Table of Contents