Summary of Contents for Progressive Turf Equipment TDR-30
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Operator’s Manual and Parts List TDR-30 Rotary Finish Mowers Serial No. 14301009 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREET SEAFORTH, ONTARIO CANADA N0K 1WO TOLL FREE: 800 668-8873 ISSUE DATE: May 2017 P.N. 120537 www.progressiveturfequip.com...
TDR-30 Operator’s Manual TABLE OF CONTENTS PAGE INTRODUCTION ..........................3 FOREWORD ............................ 3 ITEMS INCLUDED WITH TDR-30 MOWERS................ 4 SERIAL NUMBER LOCATION ....................4 REPLACEMENT PARTS INFORMATION ................4 UNAUTHORIZED MODIFICATION ..................4 MISUSE OF EQUIPMENT ..................... 5 NOTIFICATION OF UNAUTHORIZED MODIFICATION OR MISUSE ........5 PRODUCT DESIGN .......................
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TDR-30 Operator’s Manual MAINTENANCE ..........................39 LUBRICATION ........................39 “V” BELT DRIVE ........................43 FASTENER INSTALLATION TORQUE ................44 BLADE SERVICING ......................45 SPINDLE SERVICE ......................48 HYDRAULICS ........................50 SUPPORTING MACHINE FOR SERVICE................50 TRANSPORT TIRES ......................51 LONG-TERM STORAGE ..................... 51...
A well-maintained machine will provide years of reliable service. FOREWORD This is the Operator’s Manual for the TDR-30 mower. Keep it with the mower at all times. This manual is intended as a guide to the safe use and maintenance of the machine, so before you operate this machine, study this manual carefully.
No modification can be made to the original design or assembly of the TDR-30 mower (including any and all attachments, safety or control devices) without the prior written consent of the Progressive Turf Equipment Inc.’s Engineering Manager (see contact information below).
If any person, employee, agent, dealer or distributor becomes aware of any Unauthorized Modification or Misuse of a TDR-30 mower, either past or intended, it is the responsibility of that person to ensure that Progressive Turf Equipment Inc.’s Engineering Manager is notified of the occurrence promptly.
TDR-30 Operator’s Manual COMPONENT IDENTIFICATION DECK SAFETY LOCKS DECK GEAR PULL ROPE HYDRAULIC CONNECTION 4-WAY GEAR INPUT PTO SHAFT DRAW CLEVIS TRANSPORT SAFETY CHAIN DECK LIFT CYLINDERS DECK ROLLER PARKING JACK (FRONT& REAR EACH DECK) NOTES 1) Throughout this manual, references are made to right and left directions.
TDR-30 Operator’s Manual SAFETY RULES All rotary mowers are potentially dangerous machines; this mower has been designed to minimize the safety risks to the operator, bystanders and property. This section of the Operator’s Manual details a number of safety rules pertaining to the operation and maintenance of Progressive Turf Equipment mowers.
TDR-30 Operator’s Manual GENERAL SAFETY PRECAUTIONS The operator of this machine must have sufficient knowledge and instructions in the care and operation of this mower and the power unit being used before he / she uses the machine. Do not allow unauthorized persons or children to operate the machine.
TDR-30 Operator’s Manual OPERATING EQUIPMENT SAFELY Never allow persons to stand between power unit and mower while backing power unit up to hitch the mower. Before hitching mower to power unit, place transmission in neutral, set park brake, and turn engine off. Remove the ignition key.
TDR-30 Operator’s Manual Keep away from overhead electrical lines. Electrocution can occur without direct contact Clean reflectors, Slow Moving Vehicle sign and lights before transporting. Use power unit hazard lights. Before disconnecting from power unit, always place controls in neutral, set park brake, turn engine off, and wait for all moving parts to stop.
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TDR-30 Operator’s Manual Never perform service on a machine that is supported solely by a jack. Always ensure proper blocking is placed to support load during service. Do not support the machine on cinder blocks, hollow tiles or other members that may fail under continuous load.
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TDR-30 Operator’s Manual HYDRAULIC SYSTEM SERVICE PRECAUTIONS Risk of personal injury! Wear safety glasses and use protective gloves. Relieve all trapped pressure before performing any service to the hydraulic system. Pressure can be maintained in the hydraulic circuits long after the power source and pump have been shut down.
TDR-30 Operator’s Manual ASSEMBLY INSTRUCTIONS SET-UP The mower is shipped in a 90% assembled condition to facilitate shipping of the mower in enclosed vans. Approximately 1 1/2 hours are required to complete the mower to field ready condition. Assembly will be easier if components are aligned and loosely assembled before tightening hardware.
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TDR-30 Operator’s Manual 2) With the TDR Spreader Fixture (526498) in place, attach a ratchet equipped strap between both wing decks using the points shown. Shipping Brace 3) Tighten the device until enough tension is relieved from the shipping brace bar. Remove the wire securing the flat bar to the wing, and the flat bar itself.
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TDR-30 Operator’s Manual Shipping Links to be Removed When hydraulic functions are used during the assembly process, both the main wing cylinders & outer wing cylinders will activate. The outer wing cylinders are strapped to the side of the main wing and can be left in this position until the outer wing decks are installed.
TDR-30 Operator’s Manual OUTER WING DECK INSTALLATION 1) Remove all banding from each deck pallet. 2) Using a lifting device with a minimum 700 lb. capacity, lift each outer wing deck off of their shipping pallet and place beside each corresponding wing deck.
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TDR-30 Operator’s Manual 5) Remove the 5/8” x 8.5” bolt, springs, bushing and hardware from the deck frame in order to remove the wing. 6) Using a lifting device with a minimum 100lb capacity, lift each wing off of the outer decks.
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TDR-30 Operator’s Manual Hex Bolt 9) Remove the 5/8” x 6 hex bolt from the deck frame and install it through the lift shaft tie rod. Lock Washer & 10) Align the corresponding tie rod end of the wing with the Hex Nut mounting brackets and reinstall the hardware as shown.
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TDR-30 Operator’s Manual Lift Pin 12) Remove the 3/8” hardware from each LH lift pin on the LH Main Wing Deck and slide the pin into each inside bushing as shown. Plastic Bumper 13) Move the Outer Wing Deck towards the main wing deck until they contact the front and rear plastic bumpers on the wing deck.
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TDR-30 Operator’s Manual 16) Cut all plastic ties securing the wing stop rod. Remove the 5/8” hex bolt and lock nut from the upright brackets on the Outer Wing and fasten the stop rod in place between the mounting brackets.
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TDR-30 Operator’s Manual 20) Connect the outer wing lift circuit to a hydraulic power Lift Stop Cylinder source (tractor or power pack) and extend the cylinders until they align with the mounting brackets on the lift pivot bar. Connect cylinder and lift stop to lift pivot bar using pin &...
DECK PTO SHAFTS WING DECK SHAFTS Each deck on the TDR-30 mower is driven by a dedicated PTO shaft from the 4-way gearbox centrally located on the machine frame. Each deck PTO shaft has one end marked “tractor end”; this end must be connected to the 4-way gear box (There is no bell guard on this end).
TDR-30 Operator’s Manual OUTER WING DECK SHAFTS 1. Connect the PTO shaft end with the longer guard cone to the outer shaft of the main wing deck gearbox. Connect the opposite end to the outer wing deck gearbox. 2. Connect the outer PTO guard chains to the locations shown.
TDR-30 Operator’s Manual MOWER SETUP FOR OPERATION Always refer to tractor operator’s manual for specific detailed information regarding operation of equipment. Always ensure the tractor controls are in the park position, the engine is turned off, the parking brake is engaged and hydraulic pressure to the tractor remote connectors has been relieved when working around tractor during setup procedures.
TDR-30 Operator’s Manual HITCHING THE MOWER TO THE TRACTOR Crushing Hazard between tractor and mower. Never allow anyone to stand between tractor and mower while backing-up to the mower 1) Back the tractor to the hitch clevis. 2) When the draw pin holes are aligned, place the tractor controls in the park position, shut the engine off and engage the parking brake.
CONNECTING THE PULL ROPE The TDR-30 mower is equipped with a nylon pull rope that is connected to the wing deck release mechanism, used for locking the mower decks into transport position. Connect it to the tractor in a position that is easily accessible to the operator and will release easily if the mower should ever become disconnected from the tractor.
CHECK TIRE CONTACT DURING TURNS The TDR-30 mower features a hose support which also serves the function to limit the steering angle of the mower without damage to components. In proper operation, the tractor tire should contact the hose support first if the operator attempts to turn too sharp without damage to the drive-line.
TDR-30 Operator’s Manual DISCONNECTING THE MOWER In order to prevent collection of rain water on the mower decks, the mower should be stored with the decks in the raised position. Ensure the safety locks are securely engaged before disconnecting the mower from the tractor.
10) Ensure deck lock system is functioning properly (Page 33). DECK LOCK SYSTEM The deck lock system on the TDR-30 mower is a multi-function system controlled by the pull rope Deck lock plates are activated by the pull rope and engage with the...
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TDR-30 Operator’s Manual Note Lock Pin TRANSPORT LOCK Position When the decks are in the fully raised position, the lock plates engages with each wing and the rear lift to ensure they do not lower when hydraulic pressure is relieved.
TDR-30 Operator’s Manual RAISING AND LOWERING THE DECKS The mower decks are raised into transport position by the hydraulic cylinders via the tractor control valve. Tractor control valves must be equipped with float function. Failure to use float function during mowing may damage the mower.
TDR-30 Operator’s Manual ADJUSTING THE CUTTING HEIGHT 1.00” 1/8” Height Each of the independent mower decks has its own cutting height adjustment. Cutting height is set via an easy to use jack screw system Increments on each corner of the deck. A combination 1 ½” wrench / 15/16” socket 2.00”...
MOWING The TDR-30 mower is a very versatile cutting machine that allows the operator to maintain turf on undulating terrain in a productive manner. Drive safely, cut safely. Be sure to idle the tractor back before engaging the PTO, and shut the tractor off before leaving the tractor.
TRANSPORTING THE MOWER When transporting the TDR-30 from site to site, ensure the wings are in the raised position and deck safety locks are engaged (Page 33). Ensure the transport safety chain is properly fastened to the tractor (Page 29).
Int. PTO Shaft (2 locn's) Inspect Gearboxes Check Gearbox Oil Change Gearbox Oil The TDR-30 blade spindles are factory equipped with maintenance free sealed bearings as original equipment. The blade spindles do not require manual greasing. Never direct high pressure water spray at the blade spindles (top or bottom).
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TDR-30 Operator’s Manual GREASE SPECIFICATIONS All greases are not compatible. Grease incompatibility will decrease the lubrication ability of the grease, and can cause premature part failure. Grease can have mineral or synthetic base oils and thickening agents such as lithium, calcium,...
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DRIVELINE GREASING Driveline shafts on the TDR-30 mower feature a 100 hour grease interval. The following decal located on the hose support shield as a reminder of the minimum requirement.
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TDR-30 Operator’s Manual TRANSPORT HUBS & OTHER LOCATIONS: As Required All pivot locations have grease fittings. These include the wing hinge pivots, the transport wheel hubs, the rotating hitch and the hitch clevis. Lubricate these areas per the recommended schedule...
TDR-30 Operator’s Manual “V” BELT DRIVE “V” BELT TENSION - 100h / Monthly Proper belt tension is a fundamental factor in successful V-belt operation. Lack of tension will cause slippage, and too much tension will cause excessive belt stretch as well as damage to the drive components, such as bearings and shafts.
TDR-30 Operator’s Manual FASTENER INSTALLATION TORQUE The chart below lists the proper installation torque for fasteners on Progressive Turf Equipment mowers. When bolts are to be tightened or replaced, refer to this chart to determine the proper torque (unless otherwise specified in this manual).
TDR-30 Operator’s Manual BLADE SERVICING Always observe proper lock-out procedures when performing any maintenance work including changing or servicing the blades. Always remove and retain the ignition switch key, ensure parking brake is engaged, and block and or support machine using equipment designed for the task.
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TDR-30 Operator’s Manual FIXED BLADE REMOVAL AND INSTALLATION A 1” diameter pilot centers the blade on the spindle with two 1/2” grade 5 fasteners. When changing blades, be sure that pilot is properly seated in the blade and the blade lies flat on the spindle Eroded bar.
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TDR-30 Operator’s Manual Blade Tip The Pro-EZ change blade tips are serviceable with a single wrench. An anti-rotation slot engaging the blade bolt to the blade bar allows for installation and removal of the nut from one side without having to hold the bolt.
TDR-30 Operator’s Manual SPINDLE SERVICE Each spindle is supported by two ball bearings. No adjustment of clearance is required. Running clearance is pre-set during assembly by tightening the 1” NF left hand nut on top of the pulley. Periodically inspect blade spindles by grasping pulley, and moving from side to side.
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TDR-30 Operator’s Manual SPINDLE ASSEMBLY REPAIR Note: A video showing this rebuild procedure is available on our website: http://www.progressiveturfequip.com/service Spindle repair requires special skills and tools, a shop press is required. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, complete spindle assemblies are available as service parts.
Relieve all pressure before working on, or disconnecting the line in the hydraulic system. The hydraulic system on the TDR-30 mower is a simple cylinder system used to raise and lower the cutting decks into position. Each cylinder is equipped with a .032 diameter restrictor orifice in the rod-end elbow adapter to throttle the speed of travel.
TDR-30 Operator’s Manual TRANSPORT TIRES Inspect tires daily for wear or damage. Check tire pressures weekly with an accurate pressure gauge. Do not inflate tires beyond 35 psi. Mounting and dismounting tires from rims can be dangerous and should be performed by trained personnel using correct tools, equipment and procedures.
TDR-30 Operator’s Manual TROUBLESHOOTING PROBLEM CAUSE REMEDY Ensure that cutting height is set properly at all 4 Improper Height Setting corners of each deck (Page36) Uneven Cutting Damaged Blades Inspect blades for damage, replace as required Lack of tension Inspect & adjust tension as required (Page 43)
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Parts Manual TDR-30 TDR 30 Effective serial number: 13301004 and up. July 2018 Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad...
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Use only Genuine Original Equipment Manufacturers (O.E.M.) replacement parts. The use of “will fit” parts may reduce machine performance, void machine warranties and present a safety hazard. Use Genuine OEM parts. Progressive Turf Equipment Inc. 137 West William Street Seaforth, Ontario Canada...
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TDR 30 Parts Manual Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equipment, using good safety and workmanship practices. Always observe proper lock-out procedures when performing any maintenance work. Other than maintaining the blade spindles or blades, always lower all decks before performing maintenance.
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PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
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TDR 30 Parts Manual Table of Contents SERIAL NUMBER LOCATION...............................II DECK ASSEMBLY ................................6 ..............................6 LADE PINDLE SSEMBLY ................................... 7 LADE PTIONS ............................8 EARBOX SSEMBLY ..........................9 UTER EARBOX SSEMBLY ............................10 EARBOX SSEMBLY – L.H............................... 11 SSEMBLY –...
TDR 30 Parts Manual 1.15 Wing Deck Rollers & Bearings Inner Wing Rollers ROUND ROLLER SHAFTS UP TO SN 16301033 HEX ROLLER SHAFTS SN 17301034 & UP Outer Wing Rollers ROUND ROLLER SHAFTS UP TO SN 16301033 HEX ROLLER SHAFTS SN 17301034 &...
5 DECALS 5.1 Safety If decals become faded, damaged, or lost, replace immediately. Order Decal Kit, Part # 522002. Safety Decals shown below are located on machine as illustrated on sketch. TDR-30 DECAL KIT - 607080 209196 209175 521819 DECAL – BLADE DECAL –...