Progressive Turf Equipment TDR-26 Operator's Manual And Parts List

Progressive Turf Equipment TDR-26 Operator's Manual And Parts List

Rotary finish mowers
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Operator's Manual and Parts List
TDR-26
Rotary Finish Mowers
Serial No. 1826101 and up
PROGRESSIVE TURF EQUIPMENT INC.
137 WEST WILLIAM STREET
SEAFORTH, ONTARIO
CANADA N0K 1WO
TOLL FREE: 800 668-8873
ISSUE DATE: February 2019
P.N. 120593
www.progressiveturfequip.com

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Summary of Contents for Progressive Turf Equipment TDR-26

  • Page 1 Operator’s Manual and Parts List TDR-26 Rotary Finish Mowers Serial No. 1826101 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREET SEAFORTH, ONTARIO CANADA N0K 1WO TOLL FREE: 800 668-8873 ISSUE DATE: February 2019 P.N. 120593 www.progressiveturfequip.com...
  • Page 3: Table Of Contents

    TDR-26 Operator’s Manual TABLE OF CONTENTS PAGE INTRODUCTION ..........................3 FOREWORD ............................ 3 ITEMS INCLUDED WITH TDR-26 MOWERS................ 4 SERIAL NUMBER LOCATION ....................4 REPLACEMENT PARTS INFORMATION ................4 UNAUTHORIZED MODIFICATION ..................4 MISUSE OF EQUIPMENT ..................... 5 NOTIFICATION OF UNAUTHORIZED MODIFICATION OR MISUSE ........5 PRODUCT DESIGN .......................
  • Page 4 TDR-26 Operator’s Manual “V” BELT DRIVE ........................35 FASTENER INSTALLATION TORQUE ................36 BLADE SERVICING ......................37 SPINDLE SERVICE ......................40 HYDRAULICS ........................42 SUPPORTING MACHINE FOR SERVICE................42 TRANSPORT TIRES ......................43 LONG-TERM STORAGE ..................... 43 TROUBLESHOOTING ......................44...
  • Page 5: Introduction

    A well-maintained machine will provide years of reliable service. FOREWORD This is the Operator’s Manual for the TDR-26 series mowers. Keep it with the mower at all times. This manual is intended as a guide to the safe use and maintenance of the machine, so before you operate this machine, study this manual carefully.
  • Page 6: Items Included With Tdr-26 Mowers

    No modification can be made to the original design or assembly of the TDR-26 mower (including any and all attachments, safety or control devices) without the prior written consent of the Progressive Turf Equipment Inc.’s Engineering Manager (see contact information below).
  • Page 7: Misuse Of Equipment

    If any person, employee, agent, dealer or distributor becomes aware of any Unauthorized Modification or Misuse of a TDR-26 mower, either past or intended, it is the responsibility of that person to ensure that Progressive Turf Equipment Inc.’s Engineering Manager is notified of the occurrence promptly.
  • Page 8: Specifications

    TDR-26 Operator’s Manual SPECIFICATIONS TDR-26 Tractor Requirement Size (hp) ......75-90 ......PTO Input Speed (rpm) ......540 ......Hydraulic System Requirement ... (1) double-acting circuit with float .. Max. Hydraulic Pressure (psi) ......2500 ......Machine Specifications ......25’ 8” ......
  • Page 9: Component Identification

    TDR-26 Operator’s Manual COMPONENT IDENTIFICATION REAR FRONT DECK SAFETY LOCKS PULL ROPE DECK GEAR HYDRAULIC CONNECTION 4-WAY GEAR INPUT PTO SHAFT DRAW CLEVIS TRANSPORT DECK LIFT PARKING SAFETY CHAIN CYLINDERS DECK ROLLER JACK (FRONT& REAR EACH DECK) NOTES 1) Throughout this manual, references are made to OPERATOR’S...
  • Page 10: Safety Rules

    TDR-26 Operator’s Manual SAFETY RULES All rotary mowers are potentially dangerous machines; this mower has been designed to minimize the safety risks to the operator, bystanders and property. This section of the Operator’s Manual details a number of safety rules pertaining to the operation and maintenance of Progressive Turf Equipment mowers.
  • Page 11: General Safety Precautions

    TDR-26 Operator’s Manual GENERAL SAFETY PRECAUTIONS • The operator of this machine must have sufficient knowledge and instructions in the care and operation of this mower and the power unit being used before he / she uses the machine. Do not allow unauthorized persons or children to operate the machine.
  • Page 12: Operating Equipment Safely

    TDR-26 Operator’s Manual OPERATING EQUIPMENT SAFELY • Never allow persons to stand between power unit and mower while backing power unit up to hitch the mower. • Before hitching mower to power unit, place transmission in neutral, set park brake, and turn engine off. Remove the ignition key.
  • Page 13: Maintenance Safety Precautions

    TDR-26 Operator’s Manual • Keep away from overhead electrical lines. Electrocution can occur without direct contact • Clean reflectors, Slow Moving Vehicle sign and lights before transporting. Use power unit hazard lights. • Before disconnecting from power unit, always place controls in neutral, set park brake, turn engine off, and wait for all moving parts to stop.
  • Page 14 TDR-26 Operator’s Manual • Inspect tires daily for wear or damage. Check tire pressures weekly with an accurate pressure gauge. Do not inflate tires beyond 35 psi. • Mounting and dismounting tires from rims can be dangerous and should be performed by trained personnel using correct tools, equipment and procedures.
  • Page 15 TDR-26 Operator’s Manual HYDRAULIC SYSTEM SERVICE PRECAUTIONS Risk of personal injury! Wear safety glasses and use protective gloves. Relieve all trapped pressure before performing any service to the hydraulic system. Pressure can be maintained in the hydraulic circuits long after the power source and pump have been shut down.
  • Page 16: Safety Decals

    TDR-26 Operator’s Manual SAFETY DECALS DECAL LOCATIONS If decals become faded, damaged, or lost, replace immediately. Order TDR-26 Decal Kit 526012 ITEM DESCRIPTION ITEM DESCRIPTION DANGER – READ MANUAL PROGRESSIVE DECAL CAUTION - TURNING MODEL DECAL CAUTION – REPLACE SHIELDS...
  • Page 17: Decal Listing

    TDR-26 Operator’s Manual DECAL LISTING ITEM 1 ITEM 2 ITEM 3 209175 209171 209113 ITEM 4 ITEM 5 ITEM 6 521817 209173 209115 ITEM7 ITEM 8 ITEM9 521820 526003 526001 PROGRESSIVE ITEM 11 209103 TDR-26 ROLLER MOWER ITEM 10 ITEM 12...
  • Page 18 TDR-26 Operator’s Manual ITEM 14A ITEM 14B ITEM 15 530085 530087 527383 ITEM 16 ITEM 17 ITEM 18 210238 210239 210237 ITEM 19 GREASE POINT DECAL 209196 521014...
  • Page 19: Assembly Instructions

    TDR-26 Operator’s Manual ASSEMBLY INSTRUCTIONS SET-UP The mower is shipped in a partially assembled condition to facilitate shipping of the mower in enclosed vans. For domestic truck shipping the mower is fully assembled with the exception of the wing decks (fully assembled, stacked on steel legs on the main frame) and deck &...
  • Page 20: Mower Decks

    MOWER DECKS Ensure the mower frame assembly is positioned in a level work area, with adequate space for assembly The TDR-26 decks must be lifted from the shipping stand. • Ensure proper devices are used to lift deck (approximate deck weights: 850lb – Container shipping, 1550lb –...
  • Page 21: Deck Pto Shafts

    TDR-26 Operator’s Manual DECK PTO SHAFTS Each deck on the TDR-26 mower is driven by a dedicated PTO shaft from the 4-way gearbox centrally located on the machine frame. Each deck PTO shaft has one end marked “tractor end”; this end must be connected to the 4-way gear box (There is no bell guard on this end).
  • Page 22: Input Shaft

    1) Check air pressure in the tires and adjust according to specifications on sidewall BLADE INSTALLATION Blades & attaching hardware for the TDR-26 mower are shipped loose with the machine and must be installed before use. Blades must be installed in accordance with instructions on page 37 of this manual.
  • Page 23: Mower Setup For Operation

    TDR-26 Operator’s Manual MOWER SETUP FOR OPERATION Always refer to tractor operator’s manual for specific detailed information regarding operation of equipment. Always ensure the tractor controls are in the park position, the engine is turned off, the parking brake is engaged and hydraulic pressure to the tractor remote connectors has been relieved when working around tractor during setup procedures.
  • Page 24: Connecting The Pto Driveline

    TDR-26 Operator’s Manual Replace safety chain if one or more links or end fitting is broken, stretched or otherwise damaged or deformed. CONNECTING THE PTO DRIVELINE 1) Ensure that the tractor engine is shut off, the parking brake is engaged and the mower is securely hitched to the tractor.
  • Page 25: Connecting The Hydraulics

    CONNECTING THE PULL ROPE The TDR-26 mower is equipped with a nylon pull rope that is connected to the wing deck release mechanism, used for locking the mower decks into transport position. Connect it to the tractor in a position that is easily accessible to the operator and will release easily if the mower should ever become disconnected from the tractor.
  • Page 26: Check Pto Driveline During Maneuvers

    CHECK TIRE CONTACT DURING TURNS The TDR-26 mower features a hose support which also serves the function to limit the steering angle of the mower without damage to components. In proper operation, the tractor tire should contact the hose support first if the operator attempts to turn too sharp without damage to the drive-line.
  • Page 27: Disconnecting The Mower

    TDR-26 Operator’s Manual DISCONNECTING THE MOWER In order to prevent collection of rain water on the mower decks, the mower should be stored with the decks in the raised position. Ensure the safety locks are securely engaged before disconnecting the mower from the tractor.
  • Page 28: Operating The Mower

    10) Ensure deck lock system is functioning properly (Page 26). DECK LOCK SYSTEM The deck lock system on the TDR-26 mower is a multi-function system controlled by the pull rope Deck lock plates are activated by the pull rope and engage with the...
  • Page 29 TDR-26 Operator’s Manual Note Lock Pin TRANSPORT LOCK Position When the decks are in the fully raised position, the lock plates engage with each wing and the rear lift to ensure they do not lower when hydraulic pressure is relieved.
  • Page 30: Raising And Lowering The Decks

    TDR-26 Operator’s Manual RAISING AND LOWERING THE DECKS The mower decks are raised into transport position by the hydraulic cylinders via the tractor control valve. To raise the decks from the mowing position, pull the pull rope and hold. Engage the tractor hydraulic control to raise the decks. In order...
  • Page 31: Mowing

    MOWING The TDR-26 mower is a very versatile cutting machine that allows the operator to maintain turf on undulating terrain in a productive manner. Drive safely, cut safely. Be sure to idle the tractor back before engaging the PTO and shut the tractor off before leaving the tractor.
  • Page 32: Transporting The Mower

    TRANSPORTING THE MOWER When transporting the TDR-26 from site to site, ensure the wings are in the raised position and deck safety locks are engaged (Page 26). Ensure the transport safety chain is properly fastened to the tractor (Page 21).
  • Page 33: Maintenance

    Int. PTO Shaft (2 locn's) Inspect Gearboxes Check Gearbox Oil Change Gearbox Oil The TDR-26 blade spindles are factory equipped with maintenance free sealed bearings as original equipment. The blade spindles do not require manual greasing. Never direct high pressure water spray at the blade spindles (top or bottom).
  • Page 34 TDR-26 Operator’s Manual GREASE SPECIFICATIONS All greases are not compatible. Grease incompatibility will decrease the lubrication ability of the grease and can cause premature part failure. Grease can have mineral or synthetic base oils and thickening agents such as lithium, calcium,...
  • Page 35 DRIVELINE GREASING Driveline shafts on the TDR-26 mower feature a 100 hour grease interval. The following decal located on the hose support shield as a reminder of the minimum requirement.
  • Page 36 TDR-26 Operator’s Manual TRANSPORT HUBS & OTHER LOCATIONS: As Required All pivot locations have grease fittings. These include the wing hinge pivots, the transport wheel hubs, the rotating hitch and the hitch clevis. Lubricate these areas per the recommended schedule...
  • Page 37: V" Belt Drive

    TDR-26 Operator’s Manual “V” BELT DRIVE “V” BELT TENSION - 100h / Monthly Proper belt tension is a fundamental factor in successful V-belt operation. Lack of tension will cause slippage, and too much tension will cause excessive belt stretch as well as damage to the drive components, such as bearings and shafts.
  • Page 38: Fastener Installation Torque

    TDR-26 Operator’s Manual FASTENER INSTALLATION TORQUE The chart below lists the proper installation torque for fasteners on Progressive Turf Equipment mowers. When bolts are to be tightened or replaced, refer to this chart to determine the proper torque (unless otherwise specified in this manual).
  • Page 39: Blade Servicing

    TDR-26 Operator’s Manual BLADE SERVICING Always observe proper lock-out procedures when performing any maintenance work including changing or servicing the blades. Always remove and retain the ignition switch key, ensure parking brake is engaged, and block and or support machine using equipment designed for the task.
  • Page 40 TDR-26 Operator’s Manual FIXED BLADE REMOVAL AND INSTALLATION A 1” diameter pilot centers the blade on the spindle with two 1/2” grade 5 fasteners. When changing blades, be sure that pilot is properly seated in the blade and the blade lies flat on the spindle Eroded bar.
  • Page 41 TDR-26 Operator’s Manual Blade Tip The Pro-EZ change blade tips are serviceable with a single wrench. An anti-rotation slot engaging the blade bolt to the blade bar allows for installation and removal of the nut from one side without having to hold the bolt.
  • Page 42: Spindle Service

    TDR-26 Operator’s Manual SPINDLE SERVICE Each spindle is supported by two ball bearings. No adjustment of clearance is required. Running clearance is pre-set during assembly by tightening the 1” NF left hand nut on top of the pulley. Periodically inspect blade spindles by grasping pulley, and moving from side to side.
  • Page 43 TDR-26 Operator’s Manual SPINDLE ASSEMBLY REPAIR Note: A video showing this rebuild procedure is available on our website: http://www.progressiveturfequip.com/service Spindle repair requires special skills and tools, a shop press is required. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, complete spindle assemblies are available as service parts.
  • Page 44: Hydraulics

    Relieve all pressure before working on, or disconnecting the line in the hydraulic system. The hydraulic system on the TDR-26 mower is a simple cylinder system used to raise and lower the cutting decks into position. Each cylinder is equipped with a .032 diameter restrictor orifice in the rod-end elbow adapter to throttle the speed of travel.
  • Page 45: Transport Tires

    TDR-26 Operator’s Manual TRANSPORT TIRES Inspect tires daily for wear or damage. Check tire pressures weekly with an accurate pressure gauge. Do not inflate tires beyond 35 psi. Mounting and dismounting tires from rims can be dangerous and should be performed by trained personnel using correct tools, equipment and procedures.
  • Page 46: Troubleshooting

    TDR-26 Operator’s Manual TROUBLESHOOTING PROBLEM CAUSE REMEDY Ensure that cutting height is set properly at all 4 Improper Height Setting corners of each deck (Page 28) Uneven Cutting Damaged Blades Inspect blades for damage, replace as required Lack of tension Inspect &...
  • Page 47: Notes

    TDR-26 Operator’s Manual NOTES ___________________________________________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________...
  • Page 48 TDR-26 Operator’s Manual...
  • Page 49 Parts List TDR-26 Effective serial number: 1826101 and up. P.N. 120593 Issue Date: February, 2019 Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad...
  • Page 51 TDR-26 Parts List Table of Contents SERIAL NUMBER LOCATION................................I DECK ASSEMBLY ................................1 ..............................1 LADE PINDLE SSEMBLY ................................... 2 LADE PTIONS .............................. 3 OUNT ..........................4 OUNT SSEMBLY ................................5 SSEMBLY ................................6 HIELDS ................................7 RIVE ................................8 SSEMBLY ................................
  • Page 52 TDR-26 Parts List...
  • Page 53: Serial Number Location

    TDR-26 Parts List Serial Number Location The serial number plate for the machine is located on the left side of the main frame tube at the front of the machine. For quick reference, record the following information: Model: ______________________ Serial Number: _______________ Date purchased: ______________ Always state this information when contacting your selling dealer and when ordering spare parts.
  • Page 54 TDR-26 Parts List Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equipment, using good safety and workmanship practices. Always observe proper lock-out procedures when performing any maintenance work. Other than maintaining the blade spindles or blades, always lower all decks before performing maintenance.
  • Page 55 TDR-26 Parts List PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual.
  • Page 56 TDR-26 Parts List...
  • Page 57: Deck Assembly

    TDR-26 Parts List 1 DECK ASSEMBLY 1.1 Blade Spindle Assembly...
  • Page 58: Blade Options

    TDR-26 Parts List 1.2 Blade Options...
  • Page 59: Wing Deck Gear Box Mount

    TDR-26 Parts List 1.3 Wing Deck Gear Box Mount...
  • Page 60: Rear Deck Gear Box Mount Assembly

    TDR-26 Parts List 1.4 Rear Deck Gear Box Mount Assembly...
  • Page 61: Wing Deck Assembly

    TDR-26 Parts List 1.5 Wing Deck Assembly...
  • Page 62: Wing Deck Shields

    TDR-26 Parts List 1.6 Wing Deck Shields...
  • Page 63: Wing Deck Drive

    TDR-26 Parts List 1.7 Wing Deck Drive...
  • Page 64: Rear Deck Assembly

    TDR-26 Parts List 1.8 Rear Deck Assembly...
  • Page 65: Rear Deck Shields

    TDR-26 Parts List 1.9 Rear Deck Shields...
  • Page 66: Rear Deck Drive

    TDR-26 Parts List 1.10 Rear Deck Drive...
  • Page 67: Frame Assembly

    TDR-26 Parts List 2 Frame Assembly 2.1 Frame Assembly...
  • Page 68: Wing Locks

    TDR-26 Parts List 2.2 Wing Locks 2/2019...
  • Page 69: Wing Assembly

    TDR-26 Parts List 2.3 Wing Assembly...
  • Page 70: Rear Lift Assembly

    TDR-26 Parts List 2.4 Rear Lift Assembly...
  • Page 71: Wheel Assemblies

    TDR-26 Parts List 2.5 Wheel Assemblies 10/2018...
  • Page 72: Hydraulics

    TDR-26 Parts List 3 HYDRAULICS 3.1 Hydraulics...
  • Page 73: Driveline

    TDR-26 Parts List 4 DRIVELINE 4.1 Driveline...
  • Page 74: Deck Pto Shaft

    TDR-26 Parts List 4.2 Deck PTO Shaft...
  • Page 75: Intermediate Pto Shaft

    TDR-26 Parts List 4.3 Intermediate PTO Shaft...
  • Page 76: Input Pto Shaft

    TDR-26 Parts List 4.4 Input PTO Shaft...
  • Page 77: Deck Gearbox

    TDR-26 Parts List 4.5 Deck Gearbox...
  • Page 78: 4-Way Gear Box

    TDR-26 Parts List 4.6 4-Way Gear Box...
  • Page 79: Decals

    TDR-26 Parts List 5 Decals 5.1 Safety If decals become faded, damaged, or lost, replace immediately. Order decal according to corresponding Part # below. Complete decal kits are also available. TDR-26 DECAL KIT - 530040 209175 521819 209196 DECAL – GENERAL SAFETY DECAL –...
  • Page 80 TDR-26 Parts List TDR-26 ROLLER MOWER 526003 209197 521119 DECAL – GREASING DECAL – TDR 26 ROLLER 8HR DECAL – PTO GREASE SCHEDULE MOWER 530087 530085 527521 LH WING DECK BELT RH WING DECK REAR DECK BELT BELT LAYOUT LAYOUT...
  • Page 81: Notes

    TDR-26 Parts List 5.2 Notes ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________...

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