Progressive Turf Equipment TD92 Operator's Manual
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Progressive Turf Equipment TD92 Operator's Manual

Rotary finish mowers
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Operator's Manual and Parts List
TD92
Rotary Finish Mowers
Serial No. 16941001 and up
PROGRESSIVE TURF EQUIPMENT INC.
137 WEST WILLIAM STREET
SEAFORTH, ONTARIO
CANADA N0K 1WO
TOLL FREE: 800 668-8873
ISSUE DATE: May 2020
P.N. 120586
www.progressiveturfequip.com

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Summary of Contents for Progressive Turf Equipment TD92

  • Page 1 Operator’s Manual and Parts List TD92 Rotary Finish Mowers Serial No. 16941001 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREET SEAFORTH, ONTARIO CANADA N0K 1WO TOLL FREE: 800 668-8873 ISSUE DATE: May 2020 P.N. 120586 www.progressiveturfequip.com...

  • Page 3: Table Of Contents

    TD92 Operator’s Manual TABLE OF CONTENTS PAGE INTRODUCTION ..........................3 FOREWORD ............................ 3 ITEMS INCLUDED WITH TD92 MOWER ................4 SERIAL NUMBER LOCATION ....................4 REPLACEMENT PARTS INFORMATION ................4 UNAUTHORIZED MODIFICATION ..................4 MISUSE OF EQUIPMENT ..................... 5 NOTIFICATION OF UNAUTHORIZED MODIFICATION OR MISUSE ........5 PRODUCT DESIGN .......................
  • Page 4 TD92 Operator’s Manual SUPPORTING MACHINE FOR SERVICE................41 TRANSPORT TIRES ......................42 LONG-TERM STORAGE ..................... 42 TROUBLE SHOOTING ........................43...

  • Page 5: Introduction

    FOREWORD This is the Operator’s Manual for the TD92 mower. Keep it with the mower at all times. This manual is intended as a guide to the safe use and maintenance of the machine, so before you operate this machine, study this manual carefully.

  • Page 6: Items Included With Td92 Mower

    No modification can be made to the original design or assembly of the TD92 mower (including any and all attachments, safety or control devices) without the prior written consent of the Progressive Turf Equipment Inc.’s Engineering Manager (see contact information below).

  • Page 7: Misuse Of Equipment

    If any person, employee, agent, dealer or distributor becomes aware of any Unauthorized Modification or Misuse of a TD92 mower, either past or intended, it is the responsibility of that person to ensure that Progressive Turf Equipment Inc.’s Engineering Manager is notified of the occurrence promptly. That person shall provide;...

  • Page 8: Specifications

    TD92 Operator’s Manual SPECIFICATIONS TD92 Tractor Requirement Size (hp) ....40-70 ....PTO Input Speed (rpm) ....540 ....Max. Hydraulic Pressure (psi) ....2500 ....Machine Specifications Cutting Width (ft) ....22 ....No. of Blades .....9..... Turning Radius (uncut circle, in) .....0.....

  • Page 9: Component Identification

    TD92 Operator’s Manual COMPONENT IDENTIFICATION DECK SAFETY LOCKS OPERATOR’S MANUAL HYDRAULIC CONNECTIONS DECK GEAR PULL ROPE INPUT PTO SHAFT PARKING JACK HOSE DECK LIFT 4-WAY GEAR DRAW SUPPORT CYLINDERS CLEVIS TRANSPORT ANTI-SCALP SAFETY CHAIN ROLLER (FRONT WING DECKS) REAR FRONT...

  • Page 10: Safety Rules

    TD92 Operator’s Manual SAFETY RULES All rotary mowers are potentially dangerous machines; this mower has been designed to minimize the safety risks to the operator, bystanders and property. This section of the Operator’s Manual details a number of safety rules pertaining to the operation and maintenance of Progressive Turf Equipment mowers.

  • Page 11: General Safety Precautions

    TD92 Operator’s Manual GENERAL SAFETY PRECAUTIONS • The operator of this machine must have sufficient knowledge and instructions in the care and operation of this mower and the power unit being used before he / she uses the machine. Do not allow unauthorized persons or children to operate the machine.

  • Page 12: Operating Equipment Safely

    TD92 Operator’s Manual OPERATING EQUIPMENT SAFELY • Never allow persons to stand between power unit and mower while backing power unit up to hitch the mower. • Before hitching mower to power unit, place transmission in neutral, set park brake, and turn engine off. Remove the ignition key.

  • Page 13: Maintenance Safety Precautions

    TD92 Operator’s Manual • Keep away from overhead electrical lines. Electrocution can occur without direct contact • Clean reflectors, Slow Moving Vehicle sign and lights before transporting. Use power unit hazard lights. • Before disconnecting from power unit, always place controls in neutral, set park brake, turn engine off, and wait for all moving parts to stop.
  • Page 14 TD92 Operator’s Manual • Never perform service on a machine that is supported solely by a jack. Always ensure proper blocking is placed to support load during service. Do not support the machine on cinder blocks, hollow tiles or other members that may fail under continuous load.
  • Page 15 TD92 Operator’s Manual HYDRAULIC SYSTEM SERVICE PRECAUTIONS Risk of personal injury! Wear safety glasses and use protective gloves. Relieve all trapped pressure before performing any service to the hydraulic system. Pressure can be maintained in the hydraulic circuits long after the power source and pump have been shut down.

  • Page 16: Safety Decals

    TD92 Operator’s Manual SAFETY DECALS DECAL LOCATIONS If decals become faded, damaged, or lost, replace immediately. TD92 Order Decal Kit 522002 ITEM DESCRIPTION ITEM DESCRIPTION DANGER – READ MANUAL NOTICE – HITCH SETUP CAUTION - TURNING MOWER MODEL CAUTION – REPLACE SHIELDS SERIAL PLATE SAFETY SIGN –...

  • Page 17: Decal Listing

    TD92 Operator’s Manual DECAL LISTING ITEM 1 ITEM 2 (209175) (209171) ITEM 3 ITEM 4 ITEM 5 (209113) (521817) (209173) ITEM 6 ITEM7 ITEM 8 (209115) (521820) (526003) PROGRESSIVE 92” TRI-DECK ITEM9 ITEM 10 ITEM 11 (526001) (521784) 521816...
  • Page 18 TD92 Operator’s Manual ITEM 13 ITEM 14 ITEM 15 (210238) (210239) (210237) ITEM 17 ITEM 18 GREASE POINT DECAL (209196) (209189) (521014)

  • Page 19: Assembly Instructions

    TD92 Operator’s Manual ASSEMBLY INSTRUCTIONS The TD92 mower is partially assembled as delivered. The mower decks are shipped stacked on steel legs, all other components are packaged with the main frame. The machine parts list can be used as a graphical reference for assembly.
  • Page 20 Transport Tires – 32 PSI BLADE INSTALLATION Blades & attaching hardware for the TD92 mower are shipped loose with the machine and must be installed before use. Blades must be installed in accordance with instructions on page 36 of this manual.

  • Page 21: Mower Setup For Operation

    PTO shaft to the top of the drawbar. 3) The main frame of the mower should be level when hitched to the tractor. The TD92 features an adjustable height hitch. There are (2) mounting positions to attach the mower hitch depending on the height of the tractor drawbar: a.

  • Page 22: Installing Deck Pto Shafts

    TD92 Operator’s Manual INSTALLING DECK PTO SHAFTS Each deck on the TD92 mower is driven by a dedicated PTO shaft from the 4-way gearbox centrally located on the machine frame. Each deck PTO shaft has one end marked “tractor end”; this end must be connected to the 4-way gear box.

  • Page 23: Hitching The Mower To The Tractor

    TD92 Operator’s Manual HITCHING THE MOWER TO THE TRACTOR Crushing Hazard between tractor and mower. Never allow anyone to stand between tractor and mower while backing-up to the mower 1) Back the tractor to the hitch clevis. 2) When the draw pin holes are aligned, place the tractor controls in the park position, shut the engine off and engage the parking brake.

  • Page 24: Connecting The Hydraulics

    CONNECTING THE PULL ROPE The TD92 mower is equipped with a nylon pull rope that is connected to the wing deck release mechanism, used for locking the mower decks into transport position. Connect it to the tractor in a position that is easily accessible to the operator and will release easily if the mower should ever become disconnected.

  • Page 25: Check Pto Driveline During Maneuvers

    CHECK TIRE CONTACT DURING TURNS The TD92 mower features a hose support which also serves the function to limit the steering angle of the mower without damage to components. In proper operation, the tractor tire should contact the hose support first if the operator attempts to turn too sharp without damage to the drive-line.

  • Page 26: Disconnecting The Mower

    TD92 Operator’s Manual DISCONNECTING THE MOWER In order to prevent collection of rain water on the mower decks, the mower should be stored with the decks in the raised position. Ensure the safety locks are securely engaged before disconnecting the mower from the tractor.

  • Page 27: Operating The Mower

    TD92 Operator’s Manual OPERATING THE MOWER DAILY CHECK LIST Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough soled work shoes. Never operate tractor or implements in bare feet, sandals or sneakers. Ensure other required PPE is in good condition.

  • Page 28: Setting The Cutting Height

    TD92 Operator’s Manual SETTING THE CUTTING HEIGHT Ensure safety locks are properly engaged before attempting to service mower. Each of the three independent mower decks has its own cutting height adjustment. Cutting height is set by adjusting number of spacers between the castor tires and mower deck.

  • Page 29: Engaging The Mower

    MOWING The TD92 mower is a very versatile cutting machine that allows the operator to maintain turf on undulating terrain in a productive manner. Drive safely, cut safely. Be sure to idle the tractor back before engaging the PTO, and shut the tractor off before leaving the tractor.

  • Page 30: Transporting The Mower

    TD92 Operator’s Manual TRANSPORTING THE MOWER When transporting the TD92 from site to site, ensure the wings are in the raised position and deck safety locks are engaged (Page 25). Ensure the transport safety chain is properly fastened to the tractor (Page 21).

  • Page 31: Maintenance

    TD92 Operator’s Manual MAINTENANCE Ensure the tractor controls are in the park position, the engine is turned off, the parking brake is engaged and hydraulic pressure has been relieved before performing service or maintenance. Always use personal protection devices such as protective...

  • Page 32: Lubrication

    TD92 Operator’s Manual LUBRICATION A properly maintained lubrication schedule will provide a smooth running machine for many years. Some pivot locations have grease fittings. The following information shows and describes where lubrication points are located and what types of lubricant are required.
  • Page 33 TD92 Operator’s Manual DRIVELINE GREASING Driveline shafts on the TD92 mower feature a 100 hour grease interval. The following decal located on the hose support shield as a reminder of the minimum requirement. INPUT & DECK SHAFTS – 100h / Monthly (7 / Shaft - 4 Shafts) GUARD BUSHINGS CROSS &...
  • Page 34 TD92 Operator’s Manual INTERMEDIATE BEARING – 8h / Daily (1 Location) When performing daily greasing routine, ensure all grass clippings are removed from the mower decks. Clipping build- up can cause overheating of the bearings and belts leading to premature wear and subsequent failure.
  • Page 35 TD92 Operator’s Manual GEARBOX OIL: Recommended Oil: SAE 90 EP or SAE 80W90 EP Factory Fill: Shell Spirax HD SAE 80W90 MOWER MUST BE LEVEL when checking oil level DO NOT OVERFILL! Gearbox may over-heat causing premature component damage. DECK GEAR BOX Checking Level –...

  • Page 36: V" Belt Drive

    TD92 Operator’s Manual “V” BELT DRIVE “V” BELT TENSION - 100h / Monthly Proper belt tension is a fundamental factor in successful V-belt operation. Lack of tension will cause slippage, and too much tension will cause excessive belt stretch as well as damage to the drive components, such as bearings and shafts.

  • Page 37: Fastener Installation Torque

    TD92 Operator’s Manual FASTENER INSTALLATION TORQUE The chart below lists the proper installation torque for fasteners on Progressive Turf Equipment mowers. When bolts are to be tightened or replaced, refer to this chart to determine the proper torque (unless otherwise specified in this manual).

  • Page 38: Blade Servicing

    TD92 Operator’s Manual BLADE SERVICING Always observe proper lock-out procedures when performing any maintenance work including changing or servicing the blades. Always remove and retain the ignition switch key, ensure parking brake is engaged, and block and or support machine using equipment designed for the task.
  • Page 39 TD92 Operator’s Manual FIXED BLADE REMOVAL AND INSTALLATION A 1” diameter pilot centers the blade on the spindle with two 1/2” grade 5 fasteners. When changing blades, be sure that pilot is properly seated in the blade and the blade lies flat on the spindle Eroded bar.
  • Page 40 TD92 Operator’s Manual Blade Tip The Pro-EZ change blade tips are serviceable with a single wrench. An anti-rotation slot engaging the blade bolt to the blade bar allows for installation and removal of the nut from one side without having to hold the bolt.

  • Page 41: Spindle Service

    TD92 Operator’s Manual SPINDLE SERVICE Each spindle is supported by two ball bearings. No adjustment of clearance is required. Running clearance is pre-set during assembly by tightening the 1” NF left hand nut on top of the pulley. Periodically inspect blade spindles by grasping pulley, and moving from side to side.
  • Page 42 TD92 Operator’s Manual SPINDLE ASSEMBLY REPAIR Note: A video showing this rebuild procedure is available on our website: http://www.progressiveturfequip.com/service Spindle repair requires special skills and tools, a shop press is required. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, complete spindle assemblies are available as service parts.

  • Page 43: Hydraulics

    Relieve all pressure before working on, or disconnecting the line in the hydraulic system. The hydraulic system on the TD92 mower is a simple cylinder system used to raise and lower the cutting decks into position. Each cylinder is equipped with a .032 diameter restrictor orifice in the rod-end elbow adapter to throttle the speed of travel.

  • Page 44: Transport Tires

    TD92 Operator’s Manual TRANSPORT TIRES Inspect tires daily for wear or damage. Check tire pressures weekly with an accurate pressure gauge. Do not inflate tires beyond 35 psi. Mounting and dismounting tires from rims can be dangerous and should be performed by trained personnel using correct tools, equipment and procedures.

  • Page 45: Trouble Shooting

    TD92 Operator’s Manual TROUBLE SHOOTING PROBLEM CAUSE REMEDY Check that all deck tires and transport tires are set at Incorrect tire pressure correct pressure Check that mower hitch is installed such that mower Uneven Cutting Improper Hitch Set-up frame is level to ground (see Page 19)
  • Page 46 TD92 Operator’s Manual NOTES _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________...
  • Page 47 Parts Manual TD92 Model TD92 Effective serial number: 941001 and up. August 2020 Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad...
  • Page 49 Use only Genuine Original Equipment Manufacturers (O.E.M.) replacement parts. The use of “will fit” parts may reduce machine performance, void machine warranties and present a safety hazard. Use Genuine OEM parts. Progressive Turf Equipment Inc. 137 West William Street Seaforth, Ontario Canada...
  • Page 50 TD92G Parts Manual Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equipment, using good safety and workmanship practices. Always observe proper lock-out procedures when performing any maintenance work. Other than maintaining the blade spindles or blades, always lower all decks before performing maintenance.
  • Page 51 TD92G Parts Manual PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual.
  • Page 52 TD92G Parts Manual...
  • Page 53 TD92G Parts Manual Table of Contents SERIAL NUMBER LOCATION..............................III DECK ASSEMBLY ................................2 ..............................2 LADE PINDLE SSEMBLY ................................... 3 LADE PTIONS ................................4 EARBOX SSEMBLY ................................5 SSEMBLY ................................6 SSEMBLY FRAME ASSEMBLY ................................7 ................................. 7 RAME SSEMBLY ................................

  • Page 54: Deck Assembly

    TD92G Parts Manual 1 DECK ASSEMBLY 1.1 Blade Spindle Assembly 8-2020...

  • Page 55: Blade Options

    TD92G Parts Manual 1.2 Blade Options...

  • Page 56: Gearbox Assembly

    TD92G Parts Manual 1.3 Gearbox Assembly...

  • Page 57: Wing Deck Assembly

    TD92G Parts Manual 1.4 Wing Deck Assembly 8-8-2017...

  • Page 58: Rear Deck Assembly

    TD92G Parts Manual 1.5 Rear Deck Assembly...

  • Page 59: Frame Assembly

    TD92G Parts Manual 2 FRAME ASSEMBLY 2.1 Frame Assembly...

  • Page 60: Wing Lift Assembly

    TD92G Parts Manual 2.2 Wing Lift Assembly...

  • Page 61: Tire Assemblies

    TD92G Parts Manual 2.3 Tire Assemblies...

  • Page 62: Spare Tire Carrier - Optional

    TD92G Parts Manual 2.4 Spare Tire Carrier – Optional...

  • Page 63: Hydraulics

    TD92G Parts Manual 3 HYDRAULICS 3.1 Hydraulics...

  • Page 64: Hydraulic Stabilizer Valves - Optional

    TD92G Parts Manual 3.2 Hydraulic Stabilizer Valves - Optional...

  • Page 65: Driveline

    TD92G Parts Manual 4 DRIVELINE 4.1 Driveline 9/2016...

  • Page 66: Input Pto Shaft

    TD92G Parts Manual 4.2 Input PTO Shaft...

  • Page 67: Intermediate Pto Shaft

    TD92G Parts Manual 4.3 Intermediate PTO Shaft...

  • Page 68: Deck Pto Shaft

    TD92G Parts Manual 4.4 Deck PTO Shaft...

  • Page 69: Deck Gearbox

    TD92G Parts Manual 4.5 Deck Gearbox...

  • Page 70: Way Gearbox

    TD92G Parts Manual 4.6 4 Way Gearbox...

  • Page 71: Decals

    TD92G Parts Manual 5 DECALS 5.1 Safety If decals become faded, damaged, or lost, replace immediately. Order decal according to corresponding Part # below. Complete decal kits are also available. TD-92 DECAL KIT – 522002 209113 209175 521819 DECAL – REPLACE SHIELDS DECAL –...
  • Page 72 TD92G Parts Manual 521451 521455 DECAL – DANGER – OUTER TUBE DECAL – DANGER – OUTER SHIELD 521014 DECAL – GREASE GUN 209196 DECAL – BLADE HARDWARE 5/2017...

  • Page 73: Notes

    TD92G Parts Manual 5.2 Notes ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________...

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