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Related Manuals for Progressive Turf Equipment TDR-X
Summary of Contents for Progressive Turf Equipment TDR-X
- Page 1 Operator’s Manual & Parts List TDR-X Serial No. 20111003 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREET SEAFORTH, ONTARIO CANADA N0K 1WO TOLL FREE: 800 668-8873 www.progressiveturfequip.com ISSUE DATE: May 2020 P.N. 120596...
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Page 3: Table Of Contents
TDR-X Operator’s Manual TABLE OF CONTENTS PAGE INTRODUCTION ..........................3 FOREWORD ............................ 3 ITEMS INCLUDED WITH TDR-X MOWER................4 SERIAL NUMBER LOCATION ....................4 REPLACEMENT PARTS INFORMATION ................4 UNAUTHORIZED MODIFICATION ..................5 MISUSE OF EQUIPMENT ..................... 5 NOTIFICATION OF UNAUTHORIZED MODIFICATION OR MISUSE ........5 PRODUCT DESIGN ....................... - Page 4 TDR-X Operator’s Manual CHECK OPERATION OF LOCK SYSTEM ................34 “V” BELT DRIVE ........................36 FASTENER INSTALLATION TORQUE ................37 BLADE SERVICING ......................38 SPINDLE SERVICE ......................41 HYDRAULICS ........................43 SUPPORTING MACHINE FOR SERVICE................44 TRANSPORT TIRES ......................44 LONG-TERM STORAGE .....................
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Page 5: Introduction
The TDR-X mower is a contour roller turf grass finishing mower with a 10.5 foot cutting width, and is designed to be pulled by a 35-40 PTO horsepower utility tractor. These versatile mowers have the ability to mow both contoured and flat terrain that requires a high quality, finished after cut appearance. -
Page 6: Items Included With Tdr-X Mower
Serial Number: ___________________________ Date purchased: ___________________________ NOTE: The last digit in each TDR-X serial number is a letter. This letter denotes the geographic destination of the mower. EU Regulatory Region Non- EU Regulatory Region There are differences in the parts required to service your mower based on this geographic code as are referred to throughout the parts lists. -
Page 7: Unauthorized Modification
If any person, employee, agent, dealer or distributor becomes aware of any Unauthorized Modification or Misuse of a TDR-X mower, either past or intended, it is the responsibility of that person to ensure that Progressive Turf Equipment Inc.’s Engineering Manager is notified of the occurrence promptly. That person shall provide;... -
Page 8: Specifications
Machine ........... 3250 lbs Under our policy of continuous improvement, we reserve the right to change specifications and designs without prior notice. The illustrations shown do not necessarily represent the standard version of product offered by Progressive Turf Equipment Inc. -
Page 9: Component Identification
TDR-X Operator’s Manual COMPONENT IDENTIFICATION GEAR BOX (ONE EACH DECK) DECK LOCK (ALL DECKS) DECK FLOAT SLOT (ALL DECKS) OPERATOR’S MANUAL HEIGHT of CUT HYDRAULIC ADJUSTMENT COUPLERS 4 PER DECK) PULL ROPE 4-WAY GEAR BOX WITH COVER INPUT PTO WING LIFT... -
Page 10: Safety Rules
This section of the Operator’s Manual details a number of safety rules pertaining to the operation and maintenance of Progressive Turf Equipment mowers. In order to minimize risks and promote safety at all times, these rules must always be followed and obeyed. -
Page 11: General Safety Precautions
TDR-X Operator’s Manual GENERAL SAFETY PRECAUTIONS • The operator of this machine must have sufficient knowledge and instructions in the care and operation of this mower and the power unit being used before he / she uses the machine. Do not allow unauthorized persons or children to operate the machine. -
Page 12: Operating Equipment Safely
TDR-X Operator’s Manual OPERATING EQUIPMENT SAFELY • Never allow persons to stand between power unit and mower while backing power unit up to hitch the mower. • Before hitching mower to power unit, place transmission in neutral, set park brake, and turn engine off. Remove the ignition key. -
Page 13: Maintenance Safety Precautions
TDR-X Operator’s Manual • Before disconnecting from power unit, always lower equipment to the ground, place controls in neutral, set park brake, turn engine off, and wait for all moving parts to stop. Relieve hydraulic pressure per power unit manufacturer’s instructions. -
Page 14: Welding / Grinding Work Precautions
TDR-X Operator’s Manual • Do not support the machine on cinder blocks, hollow tiles or other members that may fail under continuous load. • Never perform service on a machine that is supported solely by a jack. Always ensure proper blocking is placed to support load during service. -
Page 15: Hydraulic System Service Precautions
TDR-X Operator’s Manual HYDRAULIC SYSTEM SERVICE PRECAUTIONS Risk of personal injury! Wear safety glasses and use protective gloves. Relieve all trapped pressure before performing any service to the hydraulic system. Pressure can be maintained in the hydraulic circuits long after the power source and pump have been shut down. -
Page 16: Safety Decals
TDR-X Operator’s Manual SAFETY DECALS If decals become faded, damaged, or lost, replace immediately. Order Decal Kit, Part # 541503. ITEM ITEM DESCRIPTION DESCRIPTION DANGER – READ MANUAL PROGRESSIVE WARNING-BLADE PTO – READ MANUAL HARDWARE SAFETY SIGN - OUTER CAUTION – REPLACE... -
Page 17: Decal Listing
TDR-X Operator’s Manual DECAL LISTING No. 3 - 209113 No. 2 - 209196 No. 4 - 521817 No. 1 - 209172 No. 6 - 209115 No. 8 - 526001 No. 9 - 521784 No. 5 - 209173 No. 7 - 209174 PROGRESSIVE No. -
Page 18: Assembly Instructions
TDR-X Operator’s Manual ASSEMBLY INSTRUCTIONS Mower assembly must be completed by a qualified technician using safe work practices and proper tools. INPUT SHAFT – shipped strapped to wing deck swivel Remove ½” UNC retaining bolt/nut from input shaft. Remove notification tag from intermediate shaft hanger bearing. -
Page 19: Installing Deck Pto Shafts
TDR-X Operator’s Manual INSTALLING DECK PTO SHAFTS The three deck PTO shafts are used to drive the mower decks. Each PTO shaft will have one end designated a tractor end. This end should be hooked up to the main gearbox. - Page 20 TDR-X Operator’s Manual TRANSPORT TIRES Check air pressure in the tires and adjust according to specifications Transport Tires – 20 PSI The mower is now ready for pre-delivery inspection and lubrication prior to first use.
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Page 21: Mower Setup For Operation
DRAW CLEVIS Figure 2 3) To assist in connecting the TDR-X to the tractor, the provided hitch pin can be temporarily placed in the hitch swivel to hold it level while aligning the hitch, as shown in Figure 3. Do not operate mower with the hitch pin in the hitch swivel. -
Page 22: Hitching The Mower To The Tractor
Figure 4 properly retained by the chain on the mower end. 9) The TDR-X is equipped with a PTO support to aid in connecting the mower to the tractor. Once the PTO shaft is connected to the tractor, fold the PTO shaft support down onto the frame and secure it with the supplied cotter pin before operating –... -
Page 23: Connecting The Hydraulics
PULL CONNECTING THE PULL ROPE ROPE The TDR-X mower is equipped with a nylon pull rope that is connected to the deck release mechanism that is used for locking decks into transport position. Connect it to the tractor in a position that is easily accessible to the operator and will release easily if the mower should ever become disconnected. -
Page 24: Transport Lock
TDR-X Operator’s Manual 4.1. If one deck does not move, STOP, release the pull rope and fully raise the decks again. Repeat step 1. 5. If all decks lower, continue lowering the decks to the ground. 6. Once the decks touch the ground, hold the lever and ensure all three... -
Page 25: Check Pto Length - Turning And On Hills
TDR-X Operator’s Manual CHECK PTO LENGTH - TURNING AND ON HILLS The TDR-X mower is designed for mowing of uneven, contoured landscape. When negotiating turns, the input PTO shaft will change in length. During mowing of steep contoured conditions, when the tractor starts up a hill the PTO shaft will collapse (shorten) and when cresting the hill, it will extend. -
Page 26: Cv Joint Input Shaft
TDR-X Operator’s Manual CV JOINT INPUT SHAFT Progressive has equipped the TDR-X with an input shaft that contains a CV joint. This design allows the TDR-X to be more agile and maneuverable, while minimizing drive line vibration. Never allow the CV Joint to exceed an angle of more than 80 degrees or damage will result. - Page 27 TDR-X Operator’s Manual 4) Do Not pull on the lock release rope; relieve pressure in the hydraulic hoses per tractor manufacturer’s instructions (normally cycling the tractor control valve in both directions is sufficient). 5) Chock mower transport tires to ensure mower does not roll unexpectedly when hitch pin is removed.
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Page 28: Adjusting The Mower For Cutting
TDR-X Operator’s Manual ADJUSTING THE MOWER FOR CUTTING Ensure safety locks are properly engaged before attempting to service mower. Make all adjustments with the tractor turned off, key removed and parking brake set. Mower must be on level ground before making adjustments. -
Page 29: Operating The Mower
TDR-X Operator’s Manual OPERATING THE MOWER DAILY CHECK LIST 1. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes. Never operate tractor or implements in bare feet, sandals or sneakers. Ensure other required PPE is in good condition. -
Page 30: Engaging The Pto
540 PTO RPM speed. MOWING The TDR-X mower is a very versatile cutting machine that allows the operator to maintain turf on undulating terrain in a productive manner. Drive safely, cut safely. Be sure to idle the tractor back before engaging or disengaging the PTO, and shut the tractor off before leaving the tractor. -
Page 31: Pro Lift-N-Turn System
TDR-X Operator’s Manual Pro Lift-N-Turn SYSTEM The TDR-X is equipped with the Pro Lift-N-Turn system. This feature allows the operator to temporarily lift all cutting decks just off the turf Pro Lift-N-Turn engaged on rear deck without shutting down the PTO. Utilizing the Pro Lift-N-Turn... -
Page 32: Transporting The Mower
STOPPING THE MACHINE IN AN EMERGENCY All function of the TDR-X mower is controlled through the tractor. In the event of an emergency, follow the measures specified by tractor manufacturer as outlined in the tractor operator’s manual. -
Page 33: Maintenance
TDR-X Operator’s Manual MAINTENANCE Ensure the tractor controls are in the park position, the engine is turned off, the parking brake is engaged and hydraulic pressure has been relieved before performing service or maintenance. Perform all maintenance with the wings and mower decks in the lowered position and the machine on a flat and level surface. -
Page 34: Lubrication
TDR-X Operator’s Manual LUBRICATION A properly maintained lubrication schedule will provide a smooth running machine for many years. The following information shows and describes where lubrication points are located and what types of lubricant are required. GREASE SPECIFICATIONS All greases are not compatible. Grease incompatibility will decrease the lubrication ability of the grease, and can cause premature part failure. - Page 35 TDR-X Operator’s Manual DRIVELINE GREASING All PTO shafts on the TDR-X mower feature 100h greasing intervals. The following decal is located on the mower as a reminder. Failure to properly lubricate the telescoping shaft sections will lead to binding of the shaft and damage to the mower or tractor driveline.
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Page 36: Check Operation Of Lock System
TDR-X Operator’s Manual INTERMEDIATE BEARING – 50h / Weekly (1 Location) ROLLER-END BEARING 50H / Weekly (12 Locations) TRANSPORT HUBS: 100h / Monthly The transport wheel hubs have greaseable tapered roller bearings. They should be inspected frequently and lubricated as required. - Page 37 TDR-X Operator’s Manual GEARBOX OIL: Recommended Oil: SAE 90 EP or SAE 80W90 EP Factory Fill: Shell Spirax HD SAE 80W90 Fill Plug / Dipstick MOWER MUST BE LEVEL when checking oil level DO NOT OVERFILL! Gearbox may over-heat causing premature component damage.
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Page 38: V" Belt Drive
TDR-X Operator’s Manual “V” BELT DRIVE “V” BELT TENSION: Proper belt tensioning is a fundamental factor in the successful V-belt operation. Lack of tension will cause slippage, and too much tension will cause excessive belt stretch as well as damage to the drive components, such as bearings and shafts. -
Page 39: Fastener Installation Torque
FASTENER INSTALLATION TORQUE The chart below lists the proper installation torque for fasteners on Progressive Turf Equipment mowers. When bolts are to be tightened or replaced, refer to this chart to determine the proper torque (unless otherwise specified in this manual). -
Page 40: Blade Servicing
TDR-X Operator’s Manual BLADE SERVICING Always observe proper lock-out procedures when performing any maintenance work including changing or servicing the blades. Always remove and retain the ignition switch key, ensure parking brake is engaged, and block and or support machine using equipment designed for the task. - Page 41 TDR-X Operator’s Manual FIXED BLADE REMOVAL AND INSTALLATION A 1” diameter pilot centers the blade of the Pro-EZII blade holder on the spindle with two 1/2” grade 5 fasteners. When changing blades, be sure that pilot is properly seated in the blade and the blade lies flat on the spindle bar.
- Page 42 TDR-X Operator’s Manual Pro-EZII Replaceable Blade Tips The Pro-EZII change blade tips are serviceable with a single wrench. An anti-rotation slot engaging the blade bolt to the blade bar allows for installation and removal of the nut from one side without having to hold the bolt.
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Page 43: Spindle Service
TDR-X Operator’s Manual SPINDLE SERVICE Blade spindles are factory equipped with sealed, maintenance free bearings. These spindles are identified by the absence of a grease fitting in the center of the drive pulley. Periodically inspect blade spindles by removing the belts and spinning the blade spindle by hand to make sure it rotates smoothly, and there are no tight spots. - Page 44 TDR-X Operator’s Manual SPINDLE ASSEMBLY REPAIR Note: A video showing this rebuild procedure is available on our website: http://www.progressiveturfequip.com/service Spindle repair requires special skills and tools, a shop press is required. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, complete spindle assemblies are available as service parts.
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Page 45: Hydraulics
TDR-X Operator’s Manual HYDRAULICS Hydraulic Oil – Conventional Anti-Wear Tractor-Hydraulic Fluid Biodegradable Oils – Consult Factory for compatibility analysis. Hydraulic fluid escaping under pressure can penetrate the skin. Seek medical attention at once if injured by escaping fluid. During your daily inspection, repair all leaks before they create a major problem. -
Page 46: Supporting Machine For Service
TDR-X Operator’s Manual SUPPORTING MACHINE FOR SERVICE You may be required to lift the mower off of the ground for servicing the transport tires / wheels / bearings. Use a bottle or service jack to raise the wheel from the ground and place a wooden block or other suitable support under the rectangular tube. -
Page 47: Trouble Shooting
TDR-X Operator’s Manual TROUBLE SHOOTING PROBLEM CAUSE REMEDY Belt slippage Lack of tension Inspect & check tension adjustment as required Oily drive conditions Clean drive Over Loading Increase cutting height or reduce ground speed Rapid belt wear Belt slippage See Above... - Page 48 TDR-X Operator’s Manual...
- Page 49 Parts List TDR-X Effective serial numbers: TDR-X: 20111003 and up. Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea P.N. 120596 Para Que le Traduzca Las Medidas de Seguridad Issue Date: May 2020...
- Page 50 Use only Genuine Original Equipment Manufacturers (O.E.M.) replacement parts. The use of “will fit” parts may reduce machine performance, void machine warranties and present a safety hazard. Use Genuine OEM parts. Progressive Turf Equipment Inc. 137 West William Street Seaforth, Ontario Canada...
- Page 51 TDR-X Parts Manual Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equipment, using good safety and workmanship practices. Always observe proper lock-out procedures when performing any maintenance work. Other than maintaining the blade spindles or blades, always lower all decks before performing maintenance.
- Page 52 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
- Page 53 TDR-X Parts Manual Table of Contents SERIAL NUMBER LOCATION...............................II DECK ASSEMBLY ................................2 ..............................2 LADE PINDLE SSEMBLY ................................... 3 SSEMBLY ............................... 4 HANNEL SSEMBLY ................................5 EARBOX SSEMBLY FRAME ASSEMBLY ................................6 ................................. 6 RAME SSEMBLY .................................. 7 ITCH SSEMBLY .................................
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Page 54: Deck Assembly
TDR-X Parts Manual 1 DECK ASSEMBLY 1.1 Blade Spindle Assembly... -
Page 55: Deck Assembly
TDR-X Parts Manual 1.2 Deck Assembly... -
Page 56: Deck Side Channel Assembly
TDR-X Parts Manual 1.3 Deck Side Channel Assembly... -
Page 57: Gearbox Assembly
TDR-X Parts Manual 1.4 Gearbox Assembly... -
Page 58: Frame Assembly
TDR-X Parts Manual 2 FRAME ASSEMBLY 2.1 Frame Assembly... -
Page 59: Hitch Assembly
TDR-X Parts Manual 2.2 Hitch Assembly... -
Page 60: Right Wing Assembly
TDR-X Parts Manual 2.3 Right Wing Assembly... -
Page 61: Left Wing Assembly
TDR-X Parts Manual 2.4 Left Wing Assembly... -
Page 62: Rear Lift Assembly
TDR-X Parts Manual 2.5 Rear Lift Assembly... -
Page 63: Lock Release Assembly
TDR-X Parts Manual 2.6 Lock Release Assembly... -
Page 64: Wheel Assembly
TDR-X Parts Manual 2.7 Wheel Assembly... -
Page 65: Hydraulics
TDR-X Parts Manual 3 HYDRAULICS... -
Page 66: Driveline
TDR-X Parts Manual 4 DRIVELINE 4.1 Driveline Layout... -
Page 67: Input Pto Shaft
TDR-X Parts Manual 4.2 Input PTO Shaft... -
Page 68: Intermediate Pto Shaft
TDR-X Parts Manual 4.3 Intermediate PTO Shaft... -
Page 69: Wing Deck Pto Shaft
TDR-X Parts Manual 4.4 Wing Deck PTO Shaft... -
Page 70: Rear Deck Pto Shaft
TDR-X Parts Manual 4.5 Rear Deck PTO Shaft... -
Page 71: 4-Way Gearbox
TDR-X Parts Manual 4.6 4-Way Gearbox... -
Page 72: Deck Gearbox
TDR-X Parts Manual 4.7 Deck Gearbox... -
Page 73: Decals
5.1 Safety If decals become faded, damaged, or lost, replace immediately. Order decal according to corresponding part number below. Complete decal kits are also available. 541503 - KIT - SAFETY DECALS FOR TDR-X 209196 DECAL - BLADE HARDWARE 209175 DECAL – GENERAL SAFETY... - Page 74 TDR-X Parts Manual 209203 GREASE POINT DECAL TDR-X (521014) GREASE X PER YEAR (209204) 210238 210237 DECAL – CE WARNING SAFETY SIGN – OUTER GUARD...
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Page 75: Notes
TDR-X Parts Manual 6 Notes __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________...