Summary of Contents for Progressive Turf Equipment TDR-12
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Operator‟s Manual and Parts List TDR-12 & TDR-15 TRI-DECK Roller Rotary Finishing Mower TDR-12 Serial No. 1312030 and up TDR-15 Serial No. 1315121 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREET SEAFORTH, ONTARIO CANADA N0K 1WO PHONE:519-527-1080 SERIAL # _____________________ TOLL FREE: 800 668-8873 WEB: www.progressiveturfequip.com...
TABLE OF CONTENTS __________________________________ PAGE TO THE OWNER: ..........................2 GENERAL INFORMATION: ......................4 MACHINE SPECIFICATIONS ......................5 SAFETY RULES ........................... 6 SAFETY ALERT SYMBOL ....................... 6 HAZARD SERIOUSNESS LEVEL ....................6 GENERAL SAFETY PRECAUTIONS ....................7 POWER UNIT SAFETY ........................7 OPERATING EQUIPMENT SAFELY ....................
It has been prepared to help you do a better and safer job of maintaining your mower. Use only genuine Progressive Turf Equipment Inc. replacement parts. Substitute parts will void the warranty and may not meet the standards required for safe and satisfactory operation of this equipment.
GENERAL INFORMATION The purpose of this manual is to assist the operator in maintaining and operating Progressive Turf Equipment mowers. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying conditions.
This section of the Operator’s Manual details a number of safety rules pertaining to the operation and maintenance of Progressive Turf Equipment mowers. In order to minimize risks and promote safety at all times, these rules must always be followed and obeyed.
GENERAL SAFETY PRECAUTIONS The operator of this machine must have sufficient knowledge and instructions in the care and operation of this mower and the power unit being used before he / she uses the machine. Do not allow unauthorized persons or children to operate the machine. Do not allow riders on the machine.
OPERATING EQUIPMENT SAFELY Never allow persons to stand between power unit and mower while backing power unit up to hitch the mower. Before hitching mower to power unit, place transmission in neutral, set park brake, and turn engine off. Remove the ignition key. ...
Ensure transport locks are securely engaged before transporting mower with wings in raised position. Clean reflectors, Slow Moving Vehicle sign and lights before transporting. Use power unit hazard lights. Before disconnecting from power unit, always lower equipment to the ground, place controls in neutral, set park brake, turn engine off, and wait for all moving parts to stop.
WELDING AND GRINDING WORK PRECAUTIONS IMPORTANT! A fire extinguisher should be easily accessible during all welding work. Welding repairs are to be performed by a trained welder with proper service instructions. Know the material to be welded and select the correct welding procedure and materials (electrodes, rods, wire) that will provide a weld metal strength equivalent to the parent material.
SAFETY CHAIN It is recommended that the safety chain provided with this mower be attached to the towing vehicle at all times. Install a safety chain as shown. After attaching the safety chain, make a test run to the left and right for a short distance to check for proper adjustment. Readjust to eliminate a loose or tight chain TRANSPORTING MOWERS When traveling on public roadways, use flashing amber lights and...
TIRES Upon receiving your mower, check air pressure in the tires and adjust according to specifications. TIRE TYPE RECOMMENDED TIRE PRESSURE (PSI) MAIN FRAME TIRES 32 PSI Never inflate tires beyond 35 pounds per square inch (PSI) to seat beads. Inflation beyond 35 PSI pressure before seating the bead may break the bead or even the rim with an explosive force.
DECAL LISTING If decals become faded, damaged, or lost, replace immediately. Order decal according to corresponding part # below. Complete decal kits are also available. TDR-12 DECAL KIT – 524002 TDR-15 DECAL KIT – 524004 ITEM 2 – A & C ITEM 2 –...
OPERATING THE MOWER: A careful and knowledgeable operator is the best insurance against an accident. Allow no riders on any equipment. If tractor is equipped with R.O.P.S., use the seat belt for maximum protection. Make sure that everyone is clear of the tractor and mower before starting the engine or operating.
HITCHING MOWER TO TRACTOR Attach mower to drawbar only. Drawbar should be adjusted so it is 14” to 15” from the center line of the draw pin hole to end of PTO shaft. This is critical for proper PTO shaft operation. ...
LEVELLING THE MOWER & PTO For proper mower operation and maximum PTO life, the mower hitch and PTO driveline must be setup correctly. a) When the mower is connected to the tractor, the mower hitch frame “A”, should be as close to level with the ground as possible. b) The connecting hitch “B”...
INSTALLING PTO SHAFTS The three identical PTO shafts are used to drive the mower decks. Each PTO shaft will have one end designated a tractor end. This end should be hooked up to the main gearbox. The PTO shafts from the two wing decks must be timed when mounted to the gearbox. See photo below.
CHECK PTO LENGTH DURING TURNS The Pro-Flex 120 mower features a hose support which also serves the function to limit the steering angle of the mower without damage to components. In proper operation, the tractor tire should contact the hose support first if the operator attempts to turn too sharp without damage to the drive-line.
CUTTING HEIGHT ADJUSTMENT There are four height adjusters per mowing deck. Each adjuster (located in each corner of the deck) must be adjusted to the same height to ensure a smooth even cut. A wrench for this purpose is provided. In addition, each deck must be adjusted the same so that a level cut is obtained across the whole cutting width of the mower.
Pro Lift-N-TurnTM SYSTEM Your TDR-15 is equipped with the system. This feature allows the Pro Lift-N-Turn® operator to lift all three cutting decks just off the ground to negotiate a tight turn without shutting down the PTO. Using this system will eliminate roller drag and scuffing while turning at the end of a row.
MACHINE MAINTENANCE MAINTENANCE SAFETY Never work on mower without safety locks in place, if decks are in raised position. Keep tractor and mower in good operating condition and all safety devices in place. Frequently check blade mounting bolts for tightness. ...
GREASE COMPATIBILITY All greases are not compatible. Grease incompatibility will decrease the lubrication ability of the grease, and can cause premature part failure. Grease can have mineral or synthetic base oils and thickening agents such as lithium, calcium, barium, sodium, or aluminum What We Use: - Progressive uses Shell Gadus S2 V220 2 - This grease has:...
SHAFTS WITH BLACK SHIELDS SHAFTS WITH YELLOW SHIELDS BLADE SPINDLE GREASING: TDR-12 (Up to SN 1412037*) TDR-15 (Up to SN 1415136*) The top bearing on all spindle assemblies has a shield only. This allows grease to exit and relieves any pressure build up inside spindle housing, when greasing. Greasing of blade spindles should continue until grease can be seen exiting between the top bearing.
GEARBOX OIL LEVELS: IMPORTANT! DO NOT OVERFILL! MOWER MUST BE LEVEL WHEN CHECKING GEARBOX OIL LEVEL DECK GEARBOXES: Gearboxes all have an oil level plug located on the side of the gearbox. Oil should reach the bottom of this hole. If oil level is low, add oil through top plug hole of casing until oil just starts to flow out of side oil level hole.
BLADE SERVICING Always observe proper lock-out procedures when performing any maintenance work including changing or servicing the blades. Always remove and retain the ignition switch key, ensure parking brake is engaged, and block and or support machine using equipment designed for the task. Be sure deck safety locks are engaged when working on decks in the raised position.
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BLADE REMOVAL AND INSTALLATION A 1” diameter pilot centers the blade on the spindle with two 1/2” grade 5 fasteners. When changing blades, be sure that pilot is properly seated in the blade and the blade lies flat on the spindle Eroded bar.
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BLADE SHARPENING Use gloves when handling mower blades. Blades can be very sharp. When sharpening blades, be sure material removed is equal on both sides of the blade. Unbalanced blades will cause excessive vibration leading to cracks in machine components. ...
SPINDLE SERVICE NOTE: TDR-15 and TDR-12 series mowers have been equipped from the factory with two styles of blade spindles: Up to SN 1415136 (TDR-15) / SN 1412036 (TDR-12) Blade spindles are factory equipped with greasable bearings. These spindles are identified by a grease fitting in the center of the drive pulley.
ASSEMBLY OF SPINDLE: Only use a press that has the ram and bed 100% square to each other. If bearings are not square in housing, bearings will wear out prematurely. Press on outer race when inserting into hub and press on inner race when installing on spindle. If bearings are being changed, be sure to check bearing spacer for wear.
“V” BELT ADJUSTMENT: Begin by loosening 4 bolts at the base of the gearbox. Adjusting long threaded bolt slides the gearbox back, tightening belt. After proper tension is achieved, tighten 4 bolts at base of gearbox. You may have to place a ½” nut under the head of the long threaded bolt to increase your adjustment length.
The first 24 to 48 hours of operation is the belt “run in” period. To ensure satisfactory belt performance, belt tension should be checked during this time period. HYDRAULICS: The hydraulic system on your Progressive mower is a simple cylinder system used to raise and lower the cutting decks into position.
TROUBLE SHOOTING: PROBLEM CAUSE REMEDY Belt slippage Lack of tension Increase tension oily drive conditions Clean up drive Rapid belt wear Belt slippage Increase tension belt not in proper Place in proper groove groove Belt squeal Belt slippage Increase tension Over-heated bearings Belt slippage Increase Tension...
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TDR-12 & TDR-15 TDR15 TDR12 Effective serial numbers: TDR-15: 1315121 and up. TDR-12: 1312030 and up. Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea P.N. 120518 Para Que le Traduzca Las Medidas de Seguridad Issue Date: Jan 2018...
Use only Genuine Original Equipment Manufacturers (O.E.M.) replacement parts. The use of “will fit” parts may reduce machine performance, void machine warranties and present a safety hazard. Use Genuine OEM parts. Progressive Turf Equipment Inc. 137 West William Street Seaforth, Ontario Canada...
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TDR 12 & 15 Parts Manual Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equipment, using good safety and workmanship practices. Always observe proper lock-out procedures when performing any maintenance work. Other than maintaining the blade spindles or blades, always lower all decks before performing maintenance.
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PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
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REASABLE – M ........................3 LADE PINDLE SSEMBLY AINTENANCE – TDR 15 W & R ) ........................4 SSEMBLY – TDR-12 ............................5 SSEMBLY & B ..............................6 OLLERS EARINGS ................................7 EARBOX SSEMBLY FRAME ASSEMBLY ................................8 ................................. 8...
TDR 12 & 15 Parts Manual 1 DECK ASSEMBLY 1.1 Blade Spindle Assembly – Greaseable TDR 15 up to Serial # 1415136 TDR 12 up to Serial # 1412036 03/2015...
TDR 12 & 15 Parts Manual 1.5 Deck Rollers & Bearings TDR-15 (All) - TDR-12 (Rear Deck) ROUND ROLLER SHAFTS TDR-15 - UP TO SN 1715184 TDR 12 - UP TO SN 1612057 HEX ROLLER SHAFTS TDR-15 - SN – 1715185 & UP TDR 12 - SN –...
TDR 12 & 15 Parts Manual 5 DECALS 5.1 Safety If decals become faded, damaged, or lost, replace immediately. Order decal according to corresponding part number below. Complete decal kits are also available. TDR-15 DECAL KIT - 524004 TRD-12 DECAL KIT - 524002 209171 DECAL –...
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