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Progressive Turf Equipment TD65 Operators Manual And Parts Lists

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Operator's Manual and Parts List
PROGRESSIVE TURF EQUIPMENT INC.
137 WEST WILLIAM STREET
SEAFORTH, ONTARIO
CANADA N0K 1WO
TOLL FREE: 800 668-8873
ISSUE DATE: March 2018
P.N.120512
TD65
Rotary Finish Mowers
Serial No. 13651442 and up
TD65-2
Rotary Finish Mowers
Serial No. 1365-21376 and up
www.progressiveturfequip.com

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Summary of Contents for Progressive Turf Equipment TD65

  • Page 1 TD65 Rotary Finish Mowers Serial No. 13651442 and up TD65-2 Rotary Finish Mowers Serial No. 1365-21376 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREET SEAFORTH, ONTARIO CANADA N0K 1WO TOLL FREE: 800 668-8873 ISSUE DATE: March 2018 P.N.120512...

  • Page 3: Table Of Contents

    TD65 Operator’s Manual TABLE OF CONTENTS PAGE INTRODUCTION ..........................2 FOREWORD ............................ 2 ITEMS INCLUDED WITH TD65 MOWER ....................... 3 SERIAL NUMBER LOCATION ..........................3 REPLACEMENT PARTS INFORMATION ......................3 UNAUTHORIZED MODIFICATION......................... 3 MISUSE OF EQUIPMENT ............................4 NOTIFICATION OF UNAUTHORIZED MODIFICATION OR MISUSE ..............4 PRODUCT DESIGN ...............................

  • Page 4: Introduction

    FOREWORD This is the Operator’s Manual for the TD65 and TD65-2 mower. Keep it with the mower at all times. This manual is intended as a guide to the safe use and maintenance of the machine, so before you operate this machine, study this manual carefully.

  • Page 5: Items Included With Td65 Mower

    No modification can be made to the original design or assembly of the TD65 mower (including any and all attachments, safety or control devices) without the prior written consent of the Progressive Turf Equipment Inc.’s Engineering Manager (see contact information below).

  • Page 6: Misuse Of Equipment

    If any person, employee, agent, dealer or distributor becomes aware of any Unauthorized Modification or Misuse of a TD65 mower, either past or intended, it is the responsibility of that person to ensure that Progressive Turf Equipment Inc.’s Engineering Manager is notified of the occurrence promptly. That person shall provide;...

  • Page 7: Specifications

    TD65 Operator’s Manual SPECIFICATIONS TD65-2 TD65 Tractor Requirement Size (hp) 25-40 ........30-50 PTO Input Speed (rpm) ....540 ....Max. Hydraulic Pressure (psi) ....2500 ....Machine Specifications Cutting Width (ft) 12 ........15 1/2. No. of Blades 7 .......... 9 Turning Radius (uncut circle, in) 24 .........

  • Page 8: Component Identification

    TD65 Operator’s Manual COMPONENT IDENTIFICATION 4-WAY GEAR OPERATOR’S MANUAL PULL PARKING DECK SAFETY LOCKS ROPE JACK DECK GEAR INPUT PTO SHAFT HOSE SUPPORT INTERMEDIATE BEARING AND DRAW HYDRAULIC SHIELD CLEVIS COUPLERS TRANSPORT SAFETY CHAIN DECK LIFT ANTI-SCALP CYLINDERS ROLLER REAR...

  • Page 9: Safety Rules

    This section of the Operator’s Manual details a number of safety rules pertaining to the operation and maintenance of Progressive Turf Equipment mowers. In order to minimize risks and promote safety at all times, these rules must always be followed and obeyed.

  • Page 10: General Safety Precautions

    TD65 Operator’s Manual GENERAL SAFETY PRECAUTIONS  The operator of this machine must have sufficient knowledge and instructions in the care and operation of this mower and the power unit being used before he / she uses the machine. Do not allow unauthorized persons or children to operate the machine.

  • Page 11: Operating Equipment Safely

    TD65 Operator’s Manual OPERATING EQUIPMENT SAFELY  Never allow persons to stand between power unit and mower while backing power unit up to hitch the mower.  Before hitching mower to power unit, place transmission in neutral, set park brake, and turn engine off. Remove the ignition key.

  • Page 12: Maintenance Safety Precautions

    TD65 Operator’s Manual  Be aware of over-head obstacles such as trees, building overhangs when transporting mower.  Keep away from overhead electrical lines. Electrocution can occur without direct contact  Clean reflectors, Slow Moving Vehicle sign and lights before transporting.
  • Page 13 TD65 Operator’s Manual  Mounting and dismounting tires from rims can be dangerous and should be performed by trained personnel using correct tools, equipment and procedures.  Never perform service on a machine that is supported solely by a jack. Always ensure proper blocking is placed to support load during service.
  • Page 14 TD65 Operator’s Manual HYDRAULIC SYSTEM SERVICE PRECAUTIONS Risk of personal injury! Wear safety glasses and use protective gloves. Relieve all trapped pressure before performing any service to the hydraulic system. Pressure can be maintained in the hydraulic circuits long after the power source and pump have been shut down.

  • Page 15: Safety Decals

    TD65 Operator’s Manual SAFETY DECALS DECAL LOCATIONS If decals become faded, damaged, or lost, replace immediately. TD65-2 Order Decal Kit 522302 TD65 Order Decal Kit 522303 ITEM DESCRIPTION ITEM DESCRIPTION DANGER – READ MANUAL BLADE HARDWARE CAUTION - TURNING SERIAL PLATE CAUTION –...

  • Page 16: Decal Listing

    TD65 Operator’s Manual DECAL LISTING ITEM 1 ITEM 2 (209175) (209171) ITEM 3 ITEM 4 ITEM 5 (209113) (521817) (209173) ITEM 6 ITEM7 ITEM 8 (209115) (521820) (526003) ITEM9 ITEM 10 ITEM 11 (521119) (521784) (209182)
  • Page 17 TD65 Operator’s Manual PROGRESSIVE 65-2 TRI-DECK ITEM 13 - TD65-2 (521837) PROGRESSIVE 65” TRI-DECK ITEM 13 - TD65 (521838) ITEM 14 (521455) ITEM 15 (521451) ITEM 17 (210237) ITEM 16 ITEM 18 (210239) (210238) ITEM 19 (521014)

  • Page 18: Assembly Instructions

    These include: (2) square casters, hitch assembly, rear deck lock / cylinder assembly, rear cylinder hoses, PTO support, hose support and input shaft. REAR DECK 1) The TD65 rear deck must be lifted from the frame for final assembly.  Ensure proper devices are used to lift deck (approximate deck weight 600lb).
  • Page 19 TD65 Operator’s Manual 5) Manually lower the rear deck lift and pull arms. 6) Install the rear deck safety / cylinder assembly with the supplied pins. The assembly is installed on the cylinder mount in the same orientation as packaged. The rod-end of the cylinder is fastened to the rear-lift mechanism with the lock bar &...

  • Page 20: Input Shaft And Hitch

    TD65 Operator’s Manual 11) Roll the rear deck into place. Install lift arms with pins & fasteners supplied (shipped fastened to the deck). 12) Install rear deck PTO shaft. (The end with the small bell marked with a tractor goes on the four- way gear-box).

  • Page 21: Mower Setup For Operation

    Adjustable draw clevis Each deck on the TD65 mower is driven by a dedicated PTO shaft from the 4-way gearbox centrally located on the machine frame. Each deck PTO shaft has one end marked “tractor end”; this end must be connected to the 4-way gear box.

  • Page 22: Hitching The Mower To The Tractor

    TD65 Operator’s Manual HITCHING THE MOWER TO THE TRACTOR Crushing Hazard between tractor and mower. Never allow anyone to stand between tractor and mower while backing-up to the mower 1) Back the tractor to the hitch clevis. 2) When the draw pin holes are aligned, place the tractor controls in the park position, shut the engine off and engage the parking brake.

  • Page 23: Connecting The Hydraulics

    CONNECTING THE PULL ROPE The TD65 mower is equipped with a nylon pull rope that is connected to the wing deck release mechanism, used for locking the mower decks into transport position. Connect it to the tractor in a position that is easily accessible to the operator and will release easily if the mower should ever become disconnected.

  • Page 24: Check Pto Driveline During Maneuvers

    CHECK TIRE CONTACT DURING TURNS The TD65 mower features a hose support which also serves the function to limit the steering angle of the mower without damage to components. In proper operation, the tractor tire should contact the hose support first if the operator attempts to turn too sharp without damage to the drive-line.

  • Page 25: Disconnecting The Mower

    TD65 Operator’s Manual DISCONNECTING THE MOWER In order to prevent collection of rain water on the mower decks, the mower should be stored with the decks in the raised position. Ensure the safety locks are securely engaged before disconnecting the mower from the tractor.

  • Page 26: Operating The Mower

    TD65 Operator’s Manual OPERATING THE MOWER DAILY CHECK LIST Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough soled work shoes. Never operate tractor or implements in bare feet, sandals or sneakers. Ensure other required PPE is in good condition.

  • Page 27: Setting The Cutting Height

    TD65 Operator’s Manual SETTING THE CUTTING HEIGHT Each of the three independent mower decks has its own cutting height adjustment. Cutting height is set by adjusting number of spacers between the castor tires and mower deck. Height adjustment is made with the mower in the transport position.

  • Page 28: Engaging The Mower

    MOWING The TD65 mower is a very versatile cutting machine that allows the operator to maintain turf on undulating terrain in a productive manner. Drive safely, cut safely. Be sure to idle the tractor back before engaging the PTO, and shut the tractor off before leaving the tractor.

  • Page 29: Transporting The Mower

    TD65 Operator’s Manual TRANSPORTING THE MOWER When transporting the TD65 from site to site, ensure the wings are in the raised position and deck safety locks are engaged (Page 24). Ensure the transport safety chain is properly fastened to the tractor (Page 20).

  • Page 30: Maintenance

    TD65 Operator’s Manual MAINTENANCE Ensure the tractor controls are in the park position, the engine is turned off, the parking brake is engaged and hydraulic pressure has been relieved before performing service or maintenance. Always use personal protection devices such as protective...
  • Page 31 Pro-Flex 120 Operator’s Manual GREASE SPECIFICATIONS All greases are not compatible. Grease incompatibility will decrease the lubrication ability of the grease, and can cause premature part failure. Grease can have mineral or synthetic base oils and thickening agents such as lithium, calcium, barium, sodium, or aluminum What We Use: - Progressive uses Shell Gadus S2 V220 2...
  • Page 32 DRIVELINE GREASING Driveline shafts on the TD65 mower feature varying grease intervals. The following decal located on the hose support shield as a reminder of the minimum requirement. DECK SHAFT – 8h / Daily (5 Locations per Shaft / 3 Shafts) GUARD BUSHINGS CROSS &...
  • Page 33 TD65 Operator’s Manual INPUT SHAFT – 100h / Monthly (9 Locations) C.V. CENTER HOUSING C.V. BALL & SOCKET INPUT SPLINE TELESCOPING SHAFT* GUARD BUSHINGS CROSS & BEARINGS CROSS & BEARINGS NOTE* Shaft must be disconnected from tractor & collapsed for greasing telescoping section.
  • Page 34 TD65 Operator’s Manual GEARBOX OIL: Recommended Oil: SAE 90 EP or SAE 80W90 EP Factory Fill: Shell Spirax HD SAE 80W90 Fill Plug MOWER MUST BE LEVEL when checking oil level DO NOT OVERFILL! Gearbox may over-heat causing premature component damage.

  • Page 35: V" Belt Drive

    TD65 Operator’s Manual “V” BELT DRIVE “V” BELT TENSION - 100h / Monthly Proper belt tension is a fundamental factor in successful V-belt operation. Lack of tension will cause slippage, and too much tension will cause excessive belt stretch as well as damage to the drive components, such as bearings and shafts.

  • Page 36: Fastener Installation Torque

    TD65 Operator’s Manual FASTENER INSTALLATION TORQUE The chart below lists the proper installation torque for fasteners on Progressive Turf Equipment mowers. When bolts are to be tightened or replaced, refer to this chart to determine the proper torque (unless otherwise specified in this manual).

  • Page 37: Blade Servicing

    TD65 Operator’s Manual BLADE SERVICING Always observe proper lock-out procedures when performing any maintenance work including changing or servicing the blades. Always remove and retain the ignition switch key, ensure parking brake is engaged, and block and or support machine using equipment designed for the task.
  • Page 38 TD65 Operator’s Manual BLADE SELECTION We offer four blade styles for use with this mower: Fixed high lift Combined with Progressive’s high tip speed, the fixed High-Lift blade ‘stands’ grass blades up for a clean cut, even in damp conditions or at high mowing speeds.

  • Page 39: Spindle Service

    TD65 Operator’s Manual SPINDLE SERVICE Each spindle is supported by two ball bearings. No adjustment of clearance is required. Running clearance is pre-set during assembly by tightening the 1” NF left hand nut on top of the pulley. Periodically inspect blade spindles by grasping pulley, and moving from side to side.
  • Page 40 TD65 Operator’s Manual SPINDLE ASSEMBLY REPAIR Note: A video showing this rebuild procedure is available on our website: http://www.progressiveturfequip.com/service Spindle repair requires special skills and tools, a shop press is required. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, complete spindle assemblies are available as service parts.

  • Page 41: Hydraulics

    Relieve all pressure before working on, or disconnecting the line in the hydraulic system. The hydraulic system on the TD65 mower is a simple cylinder system used to raise and lower the cutting decks into position. Each cylinder is equipped with a .032 diameter restrictor orifice in the rod-end elbow adapter to throttle the speed of travel.

  • Page 42: Tires

    TD65 Operator’s Manual TIRES Inspect tires daily for wear or damage. Check tire pressures weekly with an accurate pressure gauge. Do not inflate tires beyond 35 psi. Recommended Pressure Tire Type (PSI) Mower Deck Tires (Castors) Transport Tires Mounting and dismounting tires from rims can be dangerous and should be performed by trained personnel using correct tools, equipment and procedures.

  • Page 43: Troubleshooting

    TD65 Operator’s Manual TROUBLESHOOTING PROBLEM CAUSE REMEDY Ensure that cutting height is set properly at all 4 Improper Height Setting corners of each deck (Page 25) Uneven Cutting Damaged Blades Inspect blades for damage, replace as required Lack of tension Inspect &...
  • Page 45 Parts List TD65 & TD65-2 Effective serial numbers: TD65 - 14651472 and up TD65-2 - 146521417 and up PN 120536 Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea Issue Date: August 2018 Para Que le Traduzca Las Medidas de Seguridad...
  • Page 46 For quick reference, record the following information: Model: Serial Number: Date purchased: NOTE: The last digit in each TD65/TD65-2 serial number is a letter. This letter denotes the geographic destination of the mower. EU Regulatory Country Non- EU Regulatory Country...
  • Page 47 TD65 / TD65-2 Parts Manual Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equipment, using good safety and workmanship practices. Always observe proper lock-out procedures when performing any maintenance work. Other than maintaining the blade spindles or blades, always lower all decks before performing maintenance.
  • Page 48 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
  • Page 49 TD65 / TD65-2 Parts Manual Table of Contents SERIAL NUMBER LOCATION...............................II DECK ASSEMBLY ................................2 – G ........................... 2 LADE PINDLE SSEMBLY REASABLE – M ........................3 LADE PINDLE SSEMBLY AINTENANCE ................................... 4 LADE PTIONS ..............................5 EARBOX SSEMBLY – TD65 .............................. 6 SSEMBLY –...

  • Page 50: Deck Assembly

    TD65 / 65-2 Parts Manual 1 DECK ASSEMBLY 1.1 Blade Spindle Assembly – Greasable TD65 up to Serial # 14651478 TD65-2 up to Serial # 1465-21416 08/2014...

  • Page 51: Blade Spindle Assembly - Maintenance Free

    TD65 / TD65-2 Parts Manual 1.2 Blade Spindle Assembly – Maintenance Free TD 65 Serial # 14651479 & Up TD65-2 Serial # 1465-21417 & Up 02/2015...

  • Page 52: Blade Options

    TD65 / 65-2 Parts Manual 1.3 Blade Options 08/2014...

  • Page 53: Deck Gearbox Assembly

    TD65 / TD65-2 Parts Manual 1.4 Deck Gearbox Assembly 08/2014...

  • Page 54: Wing Deck Assembly - Td65

    TD65 / 65-2 Parts Manual 1.5 Wing Deck Assembly – TD65 06/2016...

  • Page 55: Wing Deck Assembly - Td65-2

    TD65 / TD65-2 Parts Manual 1.6 Wing Deck Assembly – TD65-2 06/2016...

  • Page 56: Rear Deck Assembly

    TD65 / 65-2 Parts Manual 1.7 Rear Deck Assembly 08/2014...

  • Page 57: Frame Assembly

    TD65 / TD65-2 Parts Manual 2 FRAME ASSEMBLY 2.1 Frame Assembly 08/2014...

  • Page 58: Tire Assemblies

    TD65 / 65-2 Parts Manual 2.2 Tire Assemblies 08/2018...

  • Page 59: Hydraulics

    TD65 / TD65-2 Parts Manual 3 HYDRAULICS 3.1 Hydraulics 08/2018...

  • Page 60: Driveline

    TD65 / 65-2 Parts Manual 4 DRIVELINE 4.1 Driveline 08/2014...

  • Page 61: Input Pto Shaft - B Model

    TD65 / TD65-2 Parts Manual 4.2 Input PTO Shaft – B Model 08/2014...

  • Page 62: Input Pto Shaft - D Model

    TD65 / 65-2 Parts Manual 4.3 Input PTO Shaft – D Model 08/2014...

  • Page 63: Intermediate Pto Shaft

    TD65 / TD65-2 Parts Manual 4.4 Intermediate PTO Shaft 08/2014...

  • Page 64: Deck Pto Shaft

    TD65 / 65-2 Parts Manual 4.5 Deck PTO Shaft 08/2014...

  • Page 65: Deck Gearbox

    TD65 / TD65-2 Parts Manual 4.6 Deck Gearbox 02/2015...

  • Page 66: Way Gearbox

    TD65 / 65-2 Parts Manual 4.7 4 Way Gearbox 08/2014...

  • Page 67: Optional Equipment

    TD65 / TD65-2 Parts Manual 5 OPTIONAL EQUIPMENT 02/2017...

  • Page 68: Safety Decals

    TD65 / 65-2 Parts Manual 6 SAFETY DECALS If decals become faded, damaged, or lost, replace immediately. Order decals according to corresponding Part # below. Complete decal kits are also available. TD 65 Decal Kit – 522303 TD 65-2 Decal Kit – 522302...
  • Page 69 TD65 / TD65-2 Parts Manual PROGRESSIVE PROGRESSIVE 65” TRI-DECK 65-2 TRI-DECK 521837 521838 DECAL – TD 65-2 DECAL – TD 65 521451 210238 DECAL – DANGER DECAL – CE WARNING – OUTER TUBE 210239 DECAL – INNER GUARD 521455 521014 210237 DECAL –...

  • Page 70: Notes

    TD65 / 65-2 Parts Manual Notes __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________...

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Td65-2

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