Typical Repairs For Minor Dents - Cessna 510 Mustang Structural Repair Manual

1. General
A. Except in the engine intake environmental area and primary control surfaces, dents in the aluminum skin where access to
the inside of the structure is not readily available may be repaired with an aerodynamic fairing compound. Refer to Crack,
Scratch, Gouge and Corrosion - Damage Classification.
2. Tools and Equipment
NAME
Type I aerodynamic
fairing compound
Type I aerodynamic
fairing compound
Type II aerodynamic
fairing compound
Type III aerodynamic
fairing compound
Type III aerodynamic
fairing compound
Type IV aerodynamic
compound
Sanding surfacer
Sanding surfacer
Sanding surfacer
Sanding sealer/primer
Polyethylene squeegee
Hand or orbital sanders
Variable speed hot air
blow guns
Triple beam balance
Cheesecloth lint free
Methy n-Propyl Ketone
Aluminum oxide
sandpaper
3. Types and Limitations of Aerodynamic Fairing Compounds
A. Types of Aerodynamic Fairing Compounds.
(1) Type I - Polyester resin base with a benzoyl peroxide curing agent (creme hardener). A two component material
which cures to hardness in between 15 and 20 minutes at 75°F, +5 or -5°F (24°C, +3 or -3°C). Use on exterior
surfaces not exposed to temperatures above 250°F (120°C). Can be applied to metal, fiberglass and plastic (ABS or
Copyright © Textron Aviation Inc.
Retain printed data for historical reference only. For future maintenance, use only current data.

TYPICAL REPAIRS FOR MINOR DENTS

NUMBER
White Streak Dynatron Corp.
Atlanta, GA 30325
White Diamond Oatey Co.
body filler Cleveland, OH 44135
Alum-a-lead PPG Industries, Inc.
moldable metal Ditzler Automotive Finishes Division
Southfield, MI 48037
Epoxy filler putty AKZO Coatings Inc.
467-9 434 W. Meats Blvd.
Torrance, CA 90502
Hysol EA 9394 Dexter Corp.
Hysol Division
Pittsburg, CA 94565
Hysol EA 934NA Dexter Corp.
U-1761 Base U- Sherwin-Williams
1762 Activator 630 E. 13th St.
Andover, KS 67002
463-7-60 AKZO Coatings Inc.
487-600, 120-900 Sherwin-Williams
467-9 AKZO Coatings Inc.
3M Co.
St. Paul, MN 55101
Commercially available
Commercially available
Model 710T Ohaus Scale Corp.
Florham Park, NJ
Commercially available
Commercially available
150, 80 grit Commercially available
FOR TRAINING PURPOSES ONLY
ISSUE 02 , JAN 2018
Model 510 Structural Repair Manual (Rev 2)
MANUFACTURER
Print Date: Wed Mar 21 05:12:20 CDT 2018
51-70-01-0 (Original Issue)
USE
Aerodynamic smoothing and
filling.
Aerodynamic smoothing and
filling
Aerodynamics smoothing and
filling
Aerodynamic smoothing and
filling
Aerodynamic smoothing and
filling
Aerodynamic smoothing and
filling
Filler and smoother prior to final
finish.
Filler and smoother prior to final
finish.
Filler and smoother prior to final
finish.
Spread aerodynamic fairing
compound.
To smooth and abrade surfaces
To force cure Type III and Type
IV compounds.
Weigh materials
Cleaning.
Cleaning solvent.
Smoothing, abrading.
Page 1 of 3