Hole Size And Edge Distance - Cessna 510 Mustang Structural Repair Manual

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1.
General
A.
Rivets.
(1) Hole Size.
(a) Hole sizes for rivets must conform to the Rivet Hole Size and Edge Distance, Table 1. If an improperly installed
rivet must be removed, or if rivet removal is necessary for other reasons, the hole tolerances of column titled
permissible hole size for rework only are applicable. This allowance recognizes that after driving a rivet, the hole
is expanded by the force exerted by the swelled rivet, and must not be construed as lowering of workmanship
standards.
(2) Edge Distance.
(a) Edge distance for rivets must conform to the Rivet Hole Size and Edge Distance, Table 1, except as otherwise
specified in applicable section of repair manual. If flush rivets are used and sub sheet is not dimpled or
countersunk, the edge distance for non-flush rivets is applicable to the substructure.
(3) Nutplate.
(a) When riveting nutplates, it is permissible to install the nutplate attachment rivet with a minimum rivet edge
distance equal to one rivet diameter when you make attachment to material 0.040 and thicker, and one and one-
half times the rivet diameter when you attach nutplates to material under 0.040 thick.
(4) Tubular Rivets.
(a) Hole sizes for tubular rivets must be the same as for solid rivets.
B.
Screws.
(1) Hole Size.
(a) Hole sizes for screws must conform to the Screw Hole Size and Edge Distance, Table 2, Table 3, except as
specified in applicable section of repair manual.
(2) Edge Distance.
(a) Edge distance for screws must conform to the Screw Hole Size and Edge Distance, Table 2, Table 3, except as
specified in applicable section of repair manual. Non-flush edge distance limits must apply to sub sheets not
countersunk or dimpled.
C. Rivet Spacing.
(1) Minimum spacing for rivets in a row is four times the rivet diameter. Maximum spacing for rivets is eight times the
fastener diameter. Distance between rows of rivets in a web or skin patch is five times the rivet diameter.
Table 1. Rivet Hole Size and Edge Distance
RIVET
DIAMETER
(INCHES)
0.062
0.094
Copyright © Textron Aviation Inc.
Retain printed data for historical reference only. For future maintenance, use only current data.

HOLE SIZE AND EDGE DISTANCE

DRILL
MATERIAL THICKNESS
NUMBER
(INCHES)
(HOLE SIZE
THRU
0.050
INCHES)
0.049
THRU
0.102
Number 52
+0.005 -
+0.008 -
(0.064)
0.000
0.000
Number 40
+0.005 -
+0.008 -
(0.098)
0.000
0.000
FOR TRAINING PURPOSES ONLY
ISSUE 02 , JAN 2018
Model 510 Structural Repair Manual (Rev 2)
PERMISSIBLE
HOLE SIZE
FOR
(INCHES) NOTE 1
REWORK
ONLY - ADD
VALUE
SHOWN TO
UPPER
TOLERANCE
(INCHES)
0.103
Non-
THRU
Flush
0.250
+0.008 -
0.002
0.094
0.000
+0.008 -
0.004
0.14
0.000
Print Date: Wed Mar 21 05:12:00 CDT 2018
51-40-06-0 (Original Issue)
MINIMUM EDGE
PREFERRED
DISTANCE
EDGE DISTANCE
(INCHES) NOTE 1
Flush
Non-
Flush
0.125
0.125
0.19
0.19
Flush
0.15
0.23
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