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Packaging, Inc. Unauthorized duplication, distribution or disclosure to third parties without the expresses permission of Advanced Poly-Packaging, Inc. is strictly prohibited. Trademarks T-1000-S14 is a trademark of Advanced Poly-Packaging, Inc. Advanced Poly-Packaging, Inc. owns also the following trademarks: Advanced Poly-Bags, Advanced Poly-Bagger, Seal-a-Print, Roll-a-Print, Twin-Seal, Teflon Shield, Advanced Poly- Pack, Advanced Poly-Bag, Advanced Bag.
1.1 Overview T-1000 Advanced Poly-Bagger™ is a general purpose bagging system designed for manual or automatic packaging of a variety of products. 1.2 Standard Features The machine comes standard with the following features: Energy Conservation & Component Saver – Extends component life and conserves energy. Pass Code Protection –...
1.4 Warranty Registration This section must be completed and returned to Advanced Poly-Packaging, Inc. to register the T-1000 Bagger for Warranty Protection. Serial Number: (Serial Number located on the back panel) Company Name and Address Contact Name(s) / Title(s) / Phone Number...
2. Getting Started This chapter describes risks, required safety precautions and quick start procedures. 2.1 Safety, Risks The equipment has been designed with features to reduce the possibility of injury. Despite safety precautions, operators may receive lacerations, minor burns or crushed or broken bone injuries if coming in contact with the heater bar or other moving components.
2.2 Quick Setup Procedures: (perform prior to operating the machine on a daily basis) Considering that the machine has been setup by Maintenance Personnel, the following quick start procedures should be followed before daily operation of the equipment. Power off tasks (perform these tasks prior to turning on the power): Clean the blue rubber roller, print rollers, perforation sensor, idler rollers and product contact surfaces with a clean cotton cloth and alcohol.
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Threading Diagram, Standard Vertical, Single Dancer...
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Threading Diagram: Standard Vertical, Single Dancer, with Ti-1000 “Z” Printer...
3. Touch Screen Operation This section describes in detail, the identification, operation and adjustments of the Touch Screen Program. 3.1 Touch Screen Identification (See Fig. 3-0) System Button F1 (Help Screen) F2 Increase Brightness (when system button is pressed) F3 Midpoint Brightness (when system button is pressed) F4 Decrease Brightness (when system button is pressed) F5 Job Save / Recall Green LED (Power): Lit when Touch Screen is turned on...
3.3 Touch Screen Program, Overview The Touch Screen Program is a "user-friendly" menu-driven setup and operation program. Pop-up windows are incorporated for quick and easy setting adjustments. Each time a setting is changed, the settings are saved so that if power is lost, the “job” will be recalled automatically without the need for reprogramming.
independently in a setup mode. Ready/Waiting LED displays Ready when the heater bar temperature is in the range of acceptance. Waiting flashes when the machine is not at temperature. Waiting pauses the operation unless in the setup mode. 3.7 Settings Screen Settings Screen provides access to the basic machine settings.
Typical setting for Air Pulse is 0.2 seconds for smaller bags and 0.4 seconds for larger bags. If the index speed is lower (6-15”/Sec), the Air Pulse may need to be longer. 3.10 Seal Point Seal point is measured from the top of the bag and can be set to the desired or required location. The proper positioning of the seal on the bag varies due to bag size and product characteristics.
3.16 Options Menu Options that have been added to the T-1000 at the factory can be setup from the Options Screen. If options were not installed at the factory, then N/A (Not available) will be displayed to the left of each options button.
adjustment is complete, press <ON> and <AUTO> for normal operation of the flat seal assembly. In the Auto mode, the option will operate automatically. 3.19 CS-10 Compartment Seal Seal the bag a second time to create a separate compartment in the bag. This option is useful to segregate different parts or protect damage caused from part contact.
funnel. The Min and Max values will change as you drop parts through the eye. If parts will be fed automatically, parts should pass through the eye as they would if feeding automatically. See Fig 3-10 Min and Max Settings and Time Out setting: These settings will be set automatically based on the “sample”...
Caution: To avoid injury, do not reach under guards. This may defeat the safety feature of the LC-10 Light Curtain option. As an additional safety function, the Automatic cycle mode is disabled when the Light Curtain option is turned ON. To enable the Light Curtain option, press the button labeled <Press to Enable>.
sealing operation. The door opens when the bag is in position and will remain open until the bag has been filled. The door will then close only until the next bag is in position. In the Closed Accumulator mode the door remains closed until the full batch is in the funnel.
Note: To properly "trim-off" excess film, the bag length may have to be increased to provide the required finished bag size. We recommend trimming at least 1.25” of film from the bag. Press the ON/OFF toggle button to enable and disable the operation of the Trim Seal option. Seal Time, Seal Temp, Cool Time, Trim Del and Trim Time settings affect the operation of this option.
3.34 DF-20 Part Diverter (Diverting Funnel) This feature is used to count bags from the bagger and divert them for further packaging operations. See Figure 3-21 and 3-22. Figure 3-21 Figure 3-22 3.35 Medical Flat Seal This holds the same function as the FS-10 Flat Seal as described in section 3.18 but adheres to medical specifications.
3.36 BF-10 Bag Deflator To press the air from the bag, a pneumatic bag deflator can be fitted. Several timers are provided to change the sequence of operation. Toggle the option ON and adjust the Seal Delay settings to cause the bag deflator to cycle prior to the seal bar.
3.40 Counters Screen Three internal counters are provided as a standard feature. To access the counter screen press the <Counter> button from the Main Menu. See Figure 3- Continuous Strip Counter: This option allows you to seal bags in a strip, without separating them at the perforation.
Next, from the Main Menu on the touch screen software, access the <Tech Assist> page and enter the factory code as it is prompted. Next, access the <Bagger Factory> page and locate the yellow <Perf Registration> button on the right hand side of the page. On the bottom in the middle of the Perf Registration page there is a <PLC>...
3.44 Operation Mode Timers, Alarms, Alarm Data Several Timers are provided to track Uptime and Downtime. See Fig. 3-31 and 3-32. Alarm logs are also provided. Downtime can be analyzed by view Alarm Data screen which sums all down time associated with each type of fault condition and counts the number of occurrences of each condition.
3.46 Machine Info Model Number, Serial Number, Part Number and Line Number will be displayed; set at the factory. See Fig. 3- Figure 3-34 3.47 Technical Assistance & Troubleshooting Screens Technical assistance sections of the Touch Screen program should be accessed by Specialized Personnel only and are provided for troubleshooting and advanced setup by Qualified Service Engineers.
4.1 Machine Adjustments Periodically, the T-1000-S14 will require readjustments or realignments of components to ensure proper operation. Adjustments may be required after transportation, excessive handling or due to normal wear and tear. CAUTION: Machine adjustments, electrical troubleshooting and component replacement should be performed by qualified maintenance technicians familiar with safety practices including, but not limited to, equipment lock-out / tag-out, voltages and pneumatics.
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LEFT SIDE PANEL COMPRESSION NIP ROLLER ADJUSTMENT Figure 4-1...
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RIGHT SIDE PANEL COMPRESSION NIP ROLLER ADJUSTMENT Figure 4-2...
4.4 Dancer assembly Adjustments (Roller Shaft) A roller shaft, holding in position a roll of bags, will rest on the side plates of the dancer assembly. The roller shaft must be parallel to the upper and lower guide rollers to allow proper tracking through the center of the T-1000-S14.
If a change of Teflon is required, turn the main power OFF and unplug the power cord. Lower the inner frame by pulling the handle downward. The Teflon rollers are located on the outside lower frame, on the left and right side of the inner frame that extends beneath the side plates. See Figure 4-3. To adjust the Teflon, turn the lower roller clockwise approximately ¼...
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RIGHT SIDE PLATE TEFLON ADJUSTMENT Figure 4-3...
4.11Pressure Bar (Rubber) Replacement Located along the inside of the pressure bar is a strip of rubber, held on the pressure bar by a channel, pressing on the edges of the rubber. The rubber compresses against the front (gripper) plate holding the bag in place during sealing and bag tear-off.
When the pressure bar rubber is approximately 1/8" from the front plate, "X7" LED should illuminate (ON). If the LED illuminates prematurely (when the rubber is farther than 1/8" from the front plate), the anti- jam override sensor must be adjusted. An aluminum block, located on the right guide rod in the inner frame, houses a magnet.
Disconnect the heater cartridge wire at the connector. From underneath the inner frame, loosen and remove the screws that hold the wire clamp and lower heater bar plate to the upper heater bar plate. See Figure 4-8. Then remove the two remaining screws that hold the lower heater bar plate to the upper heater bar plate.
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HEATER BAR CARTRIDGE REPLACEMENT Figure 4-8 VIEW FROM UNDERNEATH THE INNER FRAME...
4.16 Preventative Maintenance Checklist CHART ITEM DESCRIPTION PERIOD Filter / Air regulator Drain water from filter Air regulator Adjust pressure to 60 PSI Anti-jam device Check operation, adjust as needed (section 4.12) Pressure bar (rubber) Clean with alcohol Perforation sensor Clean sensor assembly with alcohol Upper (rubber) roller Inspect for nicks or cuts;...
4.17 Scheduled Maintenance Chart CHART ITEM DESCRIPTION Drive belt Adjust/Inspect for wear (right panel) replace when necessary Heater element Inspect for fraying, cuts, and wiring loose connections Pressure bar Disassemble, clean, inspect assembly springs for wear, breakage (frequency dependent on environment and product) Guide rollers Inspect for free movement...
4.19 Spare Parts Kits This section provides two lists of common wear items that may require occasional replacement. Level One Spare Parts Kit PN: TO-T1-SP10-S14 ITEM ITEM NO. DESCRIPTION TA-T100124-1 HIGH VOLTAGE SENSOR TP-215200 SWITCH, MAGNETIC (THREADED BOLT AND NUT) TP-T1MA00115 BRAKE TENSION STRAP (DANCER) TP-108155...
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Level Two Spare Parts Kit PN: TO-T1-SP20-S14 ITEM ITEM NO. DESCRIPTION TP-101131 NUT ACORN BRASS NICKEL PLATED ¼ - 20 TP-108155 COMPRESSION SPRINGS PRESSURE BAR TP-108156 EXTENSION SPRING, TEFLON ASSEMBLY TP-207344 FUSE 12 AMPS TP-215200 SWITCH MAGNETIC TP-217116 CARTRIDGE HEATER 800W 120V TP-221416 THERMAL-COUPLE WIRE WITH CONNECTOR TP-300500...
4.20 Troubleshooting Guide The items included in this section cover the common causes of trouble that an operator might encounter during the operation of the T-1000-S14. When operating difficulties occur, the best procedure is to observe what is happening, identify the causes and effect the correction. Make only one adjustment at a time, checking the results of each adjustment.
4.21 Troubleshooting Checklist PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. Power off 1. Plug in power cord / turn on Touch screen does 2. Loose connection 2. Tighten connections not display 3. Fuse blown 3. Replace fuse(s) 4. Contrast out of adjustment 4.
4.22 PLC IO Listing Main PLC and Expansion PLC IO (Inputs and Outputs) listing is provided to assist in troubleshooting the T-1000-S14. Main PLC Input Description Output Description Stepper PulseTrain CW Reserved for Stepper control Perf Sensor Stepper PulseTrain CCW Not Used - Available H/V Trigger AF10 HomeSensor...
4.23 Electrical Drawings Electrical drawings are provided along with descriptions to assist in troubleshooting the T-1000-S14. 110V Circuit Circuit drawings are provided to assist in troubleshooting the functionality of the T-1000 and also the interface signaling with auxiliary infeed equipment. A circuit diagram of the 110V circuit is comprised of main power to the T-1000, through the fuse, Corcom filter, motor controller, solid state relay, heater element, line out, and into the power supply printed circuit board.
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5.8a Upper Roller Subassembly PN: TA-T10002-S14 ITEM PART NO. DESCRIPTION TP-T1MC00119 FILM WEB ROLLER TP-T1MC00120 FILM WEB ROLLER SHAFT TP-107177 ¼ ID, 3/8 OD, 0.375 LONG BUSHING TP-T1MC00018S14 ROLLER MOUNT TP-T1MC00118-1 FILM WEB ROLLER BRACKET LEFT TP-T1MC00118-2 FILM WEB ROLLER BRACKET RIGHT...
5.9 Air Knife Assembly PN: TA-T10001-S14 ITEM NO. PART NO. DESCRIPTION TP-BP-1013-S14 MOUNTING BAR TP-BP-1015-S14 AIR NOZZLE FINGER PLATE T1MC00020NB SENSOR MOUNTING BAR T1MC00125S14 HIGH VOLTAGE SENSOR TP-T1MC00083 INSULATOR TA-T100124-1 HIGH VOLTAGE SENSOR TP-405268 AIR KNIFE TP-401277 ELBOW, ¼ TUBE TP-401292 STRAIGHT, ¼...
5.10 Sealer Frame Assembly: Drop Frame PN: TA-T10280-S14 ITEM PART NO. DESCRIPTION TP-403244 CYLINDER TA-T10005 PRESSURE BAR SUBASSEMBLY TA-T10006 HEATER BAR SUBASSEMBLY TA-T10009 TEFLON GUIDE SUBASSEMBLY TA-T10012 GROOVED ROLLER MOUNTING SUBASSEMBLY TP-403245 CYLINDER TA-T10019 LATCH SUBASSEMBLY TP-T1MB00005 FRONT GRIPPER PLATE TP-T1MB00010 SEALER ROD TIE TP-T1MB00016...
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*NOTE: Items 26 and 27 shown above are used in baggers with a 5.25" bag pass through. For baggers with a 4.25" bag pass through, Item 26 will be TP- T1MD000275 and Item 27 will be TP-T1MD000276. For baggers with a 6.25" bag pass through, Item 26 will be TP-T1MD000275-2 and Item 27 will be TP- T1MD000276-2.
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5.10a Pressure Bar Subassembly PN: TA-T10005 ITEM PART NO. DESCRIPTION TP-T1MB00029 ANTI-JAM PRESSURE HOUSING TP-T1MB00030 ANTI-JAM CONTACT STRIP TP-T1MB00031 ANTI-JAM PRESSURE PAD TP-T1MB00068 ANTI-JAM CONTACT STRIP TP-T1MB00111 RUBBER STRIP HOLDER TP-306002 RUBBER SEAL TP-300001 RUBBER BUMPER TP-106093 ¼ - 20 x 2" STUD TP-108155 COMPRESSION SPRING...
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5.10b Heater Bar Subassembly PN: TA-T10006 ITEM PART NO. DESCRIPTION TP-T1MB00008 HEATER BAR MOUNTING PLATE TP-T1MB00009-1 1/8" SEAL BAR* TP-T1MB00006 HEATER BAR CLAMP TP-T1MB00024 HEATER CARTRIDGE CORNER HANGER TP-T1MB00145 WIRE TIE DOWN TP-T1MB00159 HEATER CARTRIDGE WIRE LEAD CLAMP TP-104124 SPACER TP-217116 CARTRIDGE, HEATER TP-221416...
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5.10c Teflon Guide Subassembly PN: TA-T10009 ITEM PART NO. DESCRIPTION TP-T1MB00034 TEFLON FINGER TP-T1MB00040 TEFLON ROD TP-108089 EXTENSION SPRING TP-300500 TEFLON...
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5.10d Grooved Roller Mounting Subassembly PN: TA-T10012 ITEM PART NO. DESCRIPTION TP-T1MB00013 ALUMINUM ROLLER SHAFT TP-T1MB00004NB ROLLER MOUNTING BLOCK TP-T1MB00012 ROLLER TP-107227 BUSHING, THRUST NYLON TP-504107 BEARING, 0.500 BORE, 1.125 0D, 9/32 WIDE TP-T1MB00155 FILM WEB TENSION ROLL TP-T1MB00156 FILM WEB TENSION SHAFT TP-T1MC00121 REAR ROLLER CLIP TP-107163...
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5.10e Bag Finger Grounding Assembly PN: TA-T10017 ITEM PART NO. DESCRIPTION TA-T100124-3 GROUNDING SENSOR TP-T1MB00028 GROOVED METAL ROLLER FINGER TP-T1ME00325 GROUNDING SENSOR WIRE ASSEMBLY...
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