Page 1 U.S.A. 1331 Emmitt Rd. • Akron, OH. 44306 330-785-4000 • Fax 330-785-4010 www.advancedpoly.com • sales@advancedpoly.com U.K. Advanced Poly-Packaging-UK, Ltd. Over Causeway, Over, Glouchester GL2 8DB 44 1452 332400 • Fax 44 1452 332500 www.advancedpoly.com • salesuk@advancedpoly.com ® Item No. TM-T1S14-MAN...
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Page 3 T-1000-S14 Advanced Poly-Bagger™ ____________________________________________________________________________ Operation Guide, Ver 6 Setup, Operation and Parts Manual Advanced Poly-Packaging, Inc. 1331 Emmitt Road, Akron, Ohio 44306 Phone US Only: Toll Free (800) 754-4403 Phone: 330-785-4000 Fax (330) 785-4010 Email: sales@advancedpoly.com Web: www.advancedpoly.com...
Page 4 Copyright 1995 (Ver 1), 2001 (Ver 2), 2003 (Ver 3), 2006 (Ver 4), 2007 (Ver 5) Advanced Poly-Packaging, Inc. (APPI). All rights reserved. This manual and the program operating the equipment described in it are copyrighted. You may not copy this manual in whole or...
Page 5: Table Of Contents
Contents _________________________________________________________________________ Chapter 1, Introduction Welcome Overview Special Features System Integration Options Available Using This Manual Registration Information Chapter 2, Getting Started Installation Procedures Air & Power Requirements Assembly Air & Power Hookup Main Power Bag Threading Cycle Operation Note on Adjustments Energy Conservation &...
Page 6 3.24 Estop 3.25 Ti-1000 Printer 3.26 Zebra printer 3.27 CF-10 Counting Funnel 3.28 AF-10 Accumulating Funnel 3.29 BO-20 Bag Open Detector 3.30 Bag “Out” Sensor 3.31 DF-20 Diverting Funnel 3.32 CS-10 Compartment Seal 3.33 TS-10 Twin Seal Assembly 3.34 MV-10 Seal Validation 3.35 BV-10 Barcode Reader 3.36...
Page 7 Chapter 5, Parts Main Assembly Head Assembly Flat Load Shelf Sub-Assembly Main Frame Assembly Inner Main Frame Assembly Air Knife Assembly Upper Roller Finger Assembly Electrical Panel Assembly Sealer Frame Assembly 5.10 Pneumatics Mounting Valve Assembly 5.11 Pressure Bar Sub-Assembly 5.12 Heater Bar Sub-Assembly 5.13...
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Page 9: Chapter 1, Introduction
Chapter 1, Introduction ________________________________________________________________ Welcome Overview Special Features System Integration Options Available Using This Manual Registration Information...
Page 10 Now that you've decided to upgrade your packaging facilities with the T-1000 Advanced Poly-Bagger from Advanced Poly-Packaging, Inc., we thank you for selecting our equipment, materials and service. Where labor reduction and fast changeover is important, the T-1000 uses Advanced Poly-Bags (pre-opened bags on rolls), manufactured by Advanced Poly-Packaging, Inc.
Page 11: System Integration
Although the T-1000 is equipped with many "built-in" options described above, various auxiliary options and equipment can easily be added for special purpose packaging. The following options may be purchased from Advanced Poly-Packaging, Inc LS-10 Load / Support Shelf - Provides support for heavier packages when dropped into bag. Sizes: 10", 15", or 20"...
Page 12 Twin-SealTM - Seal the bag a second time, 3/8" from the first seal for additional bag integrity. Estop - This option can be used to stop the cycle operation of the T-1000 and possibly other auxiliary infeed or outfeed equipment if purchased with the T-1000. CF-10 Counting Funnel -This option is useful to automatically cycle the bagger when a preset number of parts have fallen through the funnel.
Page 13 Offers check weigh scales with incredible accuracy, speed and reliability, A history of weighments is standard along with job/recipe saves. US-5000/7000/9000 Semi automatic (US-5000) or automatic scale (US-7000 &US-9000) feeds a weigh/counted batch of product into bags. Other options may have been added since the date this list was printed. Please call for additional or Custom options pricing.
Page 14 (Serial Number located on the back panel) Company Name & Address Contact Name(s) / Title(s) / Phone Number ________________________________ ________________________________________ ________________________________ ________________________________________ ________________________________ ________________________________________ Please fax or mail this page to: Stuart Baker Advanced Poly-Packaging, Inc. 1331 Emmitt Road Akron, OH 44306 Fax # (USA) 330-785-4010...
Page 15: Chapter 2, Getting Started
Chapter 2, Getting Started ________________________________________________________________ Installation Procedures Assembly Instructions Height Adjustment Air & Power Hookup Bag Threading Cycle Operation...
Page 16: Air & Power Requirements
2. Getting Started This chapter describes in detail procedures to receive and setup the T-1000, including uncrating, environmental, air and power requirements, assembly, and height adjustments. Additionally, this chapter describes how to turn on power to the T-1000 and properly thread bags through the machine. 2.1 Installation Procedures The T-1000 is transported as a single unit in a custom crate designed to protect the machine during shipment.
Page 18: Air & Power Hookup
Dancer Assembly: The dancer assembly, located on the stand at the rear of the T-1000, is secured with tape strapping during shipment. After the removal of the strapping, the dancer should be checked to make sure that it will rotate freely in a semicircular path. The shaft assembly may then be inserted into the dancer frame brackets so it is over the brake stop for tension.
Page 23: Cycle Operation
to the core plug. Remove the tape from the bags so that the bags fall freely and hang down from the top of the roll towards the back of the machine. Insert the right side of the roll shaft in the right side of the shaft holder (circular holder).
Page 24: Note On Adjustments
2.8 Note on Adjustments to the T-1000 Upon receipt, it is not unusual for the T-1000 to be out of alignment due to shipping and excessive handling. Unless physically damaged, the T-1000 will function properly after minor adjustments are accomplished. Read Chapter 4 for information on adjustments of the T-1000...
Page 25: Chapter 3, Touch Screen Operation
Chapter 3, Touch Screen Operation ____________________________________________________________________________ Touch Screen Part Names Specifications Contrast Adjustment Touch Screen Program...
Page 26 3. Touch Screen Operation This section describes in detail, the identification, operation and adjustments of the Touch Screen Program. 3.1 Touch Screen Part Names - Front Panel (See Fig. 1) 1 System Button (See Section 3.4) 2 F1 (Help Screen) 3 F2 Increase Brightness (when system button is pressed) 4 F3 Midpoint Brightness (when system button is pressed) 5 F4 Decrease Brightness (when system button is pressed)
Page 29: Operation Screen
3.6 Introductory Screen When the T-1000 is turned on, an Introductory screen is displayed. The Introduction screen is a welcome screen and has a button to take you to the Operations Menu. See Figure 3-1 3.7 Operation Screen The Operation Screen is provided to function with Pass code Protection function of the machine. If the pass code function is enabled in the Technical Assistance Screen, the touch screen will default to the Operation Screen after a preset time has elapsed.
Page 30 Figure 3-1 Figure 3-2 Figure 3-3 Figure 3-4 Figure 3-5 Figure 3-6...
Page 31: Air Pulse
In the Manual mode with NO accumulating funnel, Fill Time will delay the operation from starting until this time has passed. When the T-1000 is equipped with an accumulating funnel, Fill Time will affect the delay time before sealing, after the door has closed on the accumulating funnel. 2) In the AUTO cycle mode with no auxiliary infeed equipment, Fill Time affects the paced rate operation.
Page 32: Seal Time
Note: Feed errors are detected and displayed on the screen. See Fig. 3-100. Once a feed error occurs, the bagger will restart to calculate the bag length. 3.13 Seal Time Displays, in seconds, the time the pressure (rubber) bar will remain touching the surface of the bag for proper sealing.
Page 33: Options Menu
Note on Seal Quality Quality seals are achieved by making adjustments to SEAL TIME, SEAL TEMP., SEAL POINT and by having the proper seal pressure. Note: As an additional seal function, cool time may also be required for heavy or bulky products. If too hot, the seal may separate when the pressure bar releases the bag after sealing.
Page 34 The Flat Seal Assembly, also called "fingers", "air-tight" Figure 3-7 Figure 3-8 Figure 3-9 Figure 3-10 Figure 3-11 Figure 3-12...
Page 35: Trim Seal Assembly
flattens the seal portion of the bag (two layers of poly) by pulling the sides of the bag away from the center. The fingers enter the bag immediately before the pressure bar presses the two layers of the bag together, against the front sealer plate.
Page 36: Palm Buttons
3.22 PB-20 Palm Buttons The Palm Buttons option (Dual Palm Buttons) is not included in the standard T-1000 package and must be purchased separately. This option is used as a safety device to avoid personal injury by ensuring that fingers or hands are not in the seal area during the cycle operation of the T-1000. See Figures 3-13 thru 3-15.
Page 37 Figure 3-13 Figure 3-14 Figure 3-15 Figure 3-16 Figure 3-17 Figure 3-18...
Page 38: Zebra Printer
A Message toggle, if pressed to ON will cause a message to be displayed during the time that the light curtain area is blocked. The message tells the operator that the machine will automatically cycle when they remove their hands. Caution: To avoid personal injury, do not attempt to disable the Light Curtain option unless a funnel is added which physically blocks the path to the heater bar.
Page 39 Figure 3-19 Figure 3-20 Figure 3-21 Figure 3-22 Figure 3-23 Figure 3-24...
Page 40: Counting Funnel
To enable Printer operation on the Zebra Printer, press the xxxxx button. Toggle switch to <ON> or <OFF> to disable the operation of the printer. See Figures 3-26-3-28. 3.27 CF-10 Counting Funnel A Photo optic and preset Counting option not included in the standard T-1000 package and must be purchased separately.
Page 41 Figure 3-25 Figure 3-26 Figure 3-27 Figure 3-28 Figure 3-29 Figure 3-30...
Page 42: Bag "Out" Sensor
Increased production can be achieved in manual load or automatic load operations. In a manual operation, the operator can insert the product into the funnel without waiting for the bag to be in position and opened. When the bagger is ready to receive the product, the door at the bottom of the funnel will open, drop the product and shut, to allow the funnel to again be loaded.
Page 43 Figure 3-31 Figure 3-32 Figure 3-33 Figure 3-34 Figure 3-35 Figure 3-36...
Page 44: Compartment Seal
3.32 CS-10 Compartment Seal Special programming is required to seal the bag twice with compartments within the same bag. This option is not included in the standard T-1000 package and must be purchased separately. For instance, it may be necessary to segregate a sharper object (screw) from a plastic component (mounting plate) to avoid the screw damaging the plastic part.
Page 45 Figure 3-43 Figure 3-44 Figure 3-45 Figure 3-46 Figure 3-47 Figure 3-48...
Page 46 Figure 3-37 Figure 3-38 Figure 3-39 Figure 3-40 Figure 3-41 Figure 3-42...
Page 47: Barcode Reader
The Pressure Sensor may be also be added to the T-1000 to validate only pressure, without adding the other two components. For application requiring this validation only, the bagger will not operate unless the sensor provides an output indicated that the pressure is above a minimum allowable setting. 3.35 BV-10 Barcode Reader Option As an optional device, a barcode reader can be purchased from APPI to verify that a barcode is readable.
Page 48 < Figure 3-49 Figure 3-50 Figure 3-51 Figure 3-52 Figure 3-53 Figure 3-54...
Page 49: Stack Light Option
Fill Time> is the amount of time, in seconds, that an output will be sent to an auxiliary piece of equipment, after the bag has been opened and the opening validated. A typical value is .2 seconds. <DownDelay> is a delay time before the finger will attempt to enter the bag, after it is initially blown open. A typical value is .5 seconds.
Page 50 Figure 3-55 Figure 3-56 Figure 3-57 Figure 3-58 Figure 3-59 Figure 3-60...
Page 51 Figure 3-55 Figure 3-56 Figure 3-57 Figure 3-58 Figure 3-59 Figure 3-60...
Page 52: Uf-5000 Operation Screen
Index Count value is the number of compartments that will be indexed before providing an output signal to the bagger. The UF-5000 is equipped with an emergency stop (ESTOP) switch, either a push button or pull cord. When the button is pressed, a screen will appear indicating this condition. 3.41 UF-5000 Infeed Conveyor Settings Screen The UF-5000 settings screen provides all the settings to control production speeds and timing of the integration components of a system.
Page 53 Figure 3-61 Figure 3-62 Figure 3-63 Figure 3-64 Figure 3-65 Figure 3-66...
Page 54: Job Save / Recall
Press the <Reset> button to reset the counter to the set value. To disable the option, set the value to zero. Note: If you don’t want the bags separated ever, you can either set the counter value to very large number or simply change the Reverse setting to zero in the Bag Setup Menu.
Page 55: Technical Assistance Screen
T-1000 and also change settings that affect the operation of the equipment. 3.48 Pass Code Setup Screen Advanced Poly-Packaging, Inc. (APPI) has included a pass code function in all touch screen equipment to prevent operators from changing settings. See Figure 3-69.
Page 56 Figure 3-66 Figure 3-67 Figure 3-68 Figure 3-69 Figure 3-70 Figure 3-71...
Page 57 Temp Range - The range above and below the temperature set point where the bagger will display “Ready” and allow normal operation. If the temperature is out of this ranging a Warning signal will display Feed Dist- displays a distance in inches where perforation sensor is not looking for a perforation. .
Page 58 Figure 3-72 Figure 3-73 Figure 3-74 Figure 3-75 Figure 3-76 Figure 3-77...
Page 59 Figure 3-78 Figure 3-79 Figure 3-80 Figure 3-81 Figure 3-82 Figure 3-83...
Page 60: Options Enable Pass Codes
See Figures 3-76 and 3-78. Options must be purchased from Advanced Poly-Packaging, Inc. to obtain the password. Contact Advanced Poly-Packaging, Inc. Service Dept. for more information regarding options available for the T-1000.
Page 61 Figure 3-84 Figure 3-85 Figure 3-86 Figure 3-87 Figure 3-88 Figure 3-89...
Page 62 Figure 3-90 Figure 3-91 Figure 3-92 Figure 3-93 Figure 3-94 Figure 3-95...
Page 63: Auxiliary Screen
Auxiliary Settings, See Figure 3-82. Options Settings, See Figures 3-83 thru 3-87 3.54 Auxiliary Screen The T-1000 Touch Screen Program is preprogrammed to accept most infeed equipment signals so that the two or more pieces of equipment "talk" to each. Occasionally, reprogramming will be necessary to interface auxiliary (infeed) equipment that is not manufacturer by APPI.
Page 64 Figure 3-96 Figure 3-97 Figure 3-98 Figure 3-99 Figure 3-100 Figure 3-101...
Page 65 Figure 3-102 Figure 3-103 Figure 3-104 Figure 3-105 Figure 3-106 Figure 3-107...
Page 66 Figure3-108 Figure 3-109 Figure 3-110 Figure 3-111 Figure 3-112 Figure 3-113...
Page 67 Figure 3-114 Figure 3-115 Figure 3-116...
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Page 69: Chapter 4, Operation, Settings & Adjustments
Chapter 4, Settings & Adjustments ___________________________________________________ Machine Adjustments Component Replacement...
Page 70: Machine Adjustments
4.1 Machine Adjustments Periodically, the T-1000 will require readjustment or realignment of components to ensure proper operation. Adjustments may be required after transportation, excessive handling, or due to normal wear and tear. Caution: Machine adjustments, electrical troubleshooting and component replacement should be performed by qualified maintenance technicians, familiar with safety practices including but not limited to equipment lock-out/tag-out, voltages, and pneumatics.
Page 71 compare one bag length to the next. If the variance is too great, a Feed Error message with be displayed. Note: Feed errors are detected and displayed on the screen. Once a feed error occurs, the bagger will restart to calculate the bag length. 3.13 Seal Time Displays, in seconds, the time the pressure (rubber) bar will remain touching the surface of the bag for proper sealing.
Page 74: Dancer Assembly
compression tension assembly. Then re-tighten the nut on the adjustment screws. Replace the covers, plug the cord into the power outlet and turn the main power on. 4.4 Dancer Assembly Adjustments (Roller Shaft) A roller shaft, holding in position a roll of bags, will rest on the side-plates of the dancer assembly. The roller shaft must be parallel to the upper and lower guide rollers to allow proper tracking through the center of the T-1000.
Page 75: Teflon Adjustment
4.7 Teflon Adjustment A Teflon sheet which prevents the bag from sticking to heater bar surfaces is located immediately behind the front plate. The Teflon should periodically be inspected for wear or damage. If holes or tears exist, the Teflon rolls can be turned (rotated) to cover the contact surfaces with fresh Teflon. If a change of Teflon is required, turn the main power to the OFF position and unplug the power cord.
Page 78: Pressure Bar Rubber Replacement
front plate). To decrease the speed of the pressure bar INWARD, turn the knob (B) counter clockwise. To decrease the speed of the pressure bar INWARD, turn the knob (B) clockwise. To increase the speed of the pressure bar OUTWARD, turn the knob (A) counter clockwise. To decrease the speed of the pressure bar OUTWARD, turn the knob (A) clockwise.
Page 81: Heater Cartridge Replacement
To test the antijam override sensor, locate the "X7" LED on the PLC board (Fig. 4-8) and ensure that the light is OFF. Then, standing in front of the T-1000, push the pressure bar slowly towards the front plate, keeping hands and fingers out of the seal area. While pushing the pressure bar towards the front plate do not compress the rubber into the nylon holder or touch the round nuts on the pressure bar (Fig.
Page 84 Note: If you do not have an Ohms meter, replace the heater cartridge after step one. To replace the heater cartridge, turn the main power to the OFF position, unplug the power cord and disconnect the air line. Disconnect the heater cartridge wire at the connector. From underneath the inner frame, loosen and remove the screws which holds the wire clamp and lower heater bar plate to the upper heater bar plate (Fig.
Page 85: Chapter 5, Parts
Chapter 5, Parts ____________________________________________________________________________...
Page 86 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. T-T1000-S14) Assembly --> T-T1000-S14 Item Item No. Description TA-T10100-S14 Head Assembly, T-1000-S14 TA-T10199 Stand Assy,T-1000 TA-T10240 IOP Control Case Assy...
Page 88: Flat Load Shelf Sub-Assembly
Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10100-S14) Assembly --> TA-T10100-S14 Head Assembly, T-1000-S14 Item Item No. Description TA-T10018 Flat Load Shelf Sub-Assembly TA-T10110-S14 Main Frame Assy, TA-T1000-S14 TO-T1-FU-MISC Additional Funnel for T-1000 TP-T1MD00044 Top Cover...
Page 90 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10018) Assembly --> TA-T10018 Flat Load Shelf Sub-Assembly Item Item No. Description TP-T1MB00074-1 Load Shelf Bracket (Left) TP-T1MB00074-2 Load Shelf Bracket (Right) TP-T1MB00075 Back Plate, 14"W x 9"L, Fixed Plate...
Page 92 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10110-S14) Assembly --> TA-T10110-S14 Main Frame Assy, TA-T1000-S14 Item Item No. Description TA-T10250-S14 Main Frame Assy, T-1000-S14 TA-T10270-S14 Electrical Panel, T-1000-S14 TA-T10280-S14 Sealer Frame Assy, T-1000-S14...
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Page 94 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10250-S14) Assembly --> TA-T10250-S14 Main Frame Assy, T-1000-S14 Item Item No. Description TA-T10001-S14 Air Knife Assy. T-T1000-S14 TA-T10002-S14 Upper Roller Assembly TP-T1MC00001S14 Main Side Plates, T-1000-S14 TP-T1MC00017 Vulcanized Rubber Roller...
Page 96 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10001-S14) Assembly --> TA-T10001-S14 Air Knife Assy. T-T1000-S14 Item Item No. Description TP-BP-1013-S14 Mounting Bar, Air Knife T-1000-S14 TP-BP-1015-S14 Air Nozzle, T-1000-S14 TP-T1MC00020NB Finger Plate (NBO) TP-405268 Air Knife (Venturi) 6"...
Page 98 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report for 5/23/2006 (see Drawing No. TA-T10002-S14) Assembly --> TA-T10002-S14 Upper Roller Assembly Item Item No. Description TP-T1MC00018S14 Roller Mount, T-1000-S14 TP-103170 Screw, SHCS 10-32 x 5/8 TP-102154 Washer, #10 Med Split Lock...
Page 100 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report for 5/23/2006 (see Drawing No. TA-T10270-S14) Assembly --> TA-T10270-S14 Electrical Panel, T-1000-S14 Item Item No. Description TC-T1000-S14 Harness, T-1000-S14 Stepper TP-T1MC00002S14 Angle Mnt-5 Phase Driver T-1000-S14 TP-T1MC00016S14 Electronics Mtg. Bracket-T-1000-S14 TP-T1MC00006S14...
Page 102: Pressure Bar Sub-Assembly
Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report for 5/23/2006 (see Drawing No. TA-T10280-S14) Assembly --> TA-T10280-S14 Sealer Frame Assy, T-1000-S14 Item Item No. Description TA-T10025-S14 Pneumatic Mtg. Valve Assy. S-14 TP-403244 Cylinder, NCQ2A4OUIA950549 T-1000 TA-T10005 Pressure Bar Sub-Assembly...
Page 103 TP-103142 Screw, SHCS 1/4-20 x 1-1/2 TP-103186 Screw, Sock Shldr 1/4 x 3/4 TP-103210 Screw, BHCS 8-32 x 1/4 TP-103225 Screw, BHCS 1/4-20 x 3/4 TP-103261 Screw, Set 10-32 x 1/4 TP-106109 Spring Pins, SS 1/8 x 3/4 TP-106110 Spring Pins, SS 1/8 x 1/2 TP-107127-1 Bushing, 12MM ID x 16MM OD x25MM Lg TP-107160...
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Page 106 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10005) Assembly --> TA-T10005 Pressure Bar Sub-Assembly Item Item No. Description TP-T1MB00029 Anti-Jam Pressure Housing TP-T1MB00030 Anti-jam Contact Center Strip TP-T1MB00031 Anti-jam Pressure Pad TP-T1MB00068 Anti-jam Contact Strip...
Page 108 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report for 5/23/2006 (see Drawing No. TA-T10006) Assembly --> TA-T10006 Heater Bar Sub-Assembly Item Item No. Description TP-T1MB00008 Heater Bar Mtg Plate TP-T1MB00009 Heater Seal Bar - Both Halves TP-T1MB00024 Heater Cartridge Corner Hanger...
Page 110 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10009) Assembly --> TA-T10009 Teflon Guide Sub-Assembly Item Item No. Description TP-T1MB00034 Bracket Plate Finger (Teflon) TP-T1MB00040 Rod, Teflon (2/M) TP-108156 Extension Spring, Teflon Rod Assy TP-300500 Teflon Sheet (T-1000)
Page 112 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10012) Assembly --> TA-T10012 Grooved Roller Mounting Sub-Assy Item Item No. Description TP-T1MB00004 Grooved Metal Roller Mounting Block TP-T1MB00012 Grooved Lower Roller (Steel) TP-T1MB00013 Grooved Lower Roller Shaft...
Page 114 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10017) Assembly --> TA-T10017 Bag Finger Grounding Assembly Item Item No. Description TA-T100124-3 Grounding Sensor TP-T1MB00028 Grooved Metal Roller Finger TP-T1ME00325 Grounding Sensor Wire Assembly TP-101102 Nut,6-32 Hex Mach Screw Pltd...
Page 116 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report for (see Drawing No. TA-T10019) Assembly --> TA-T10019 Latch Sub Assembly Item Item No. Description TP-T1MB00060 Latch TP-T1MB00061 Latch cam TP-106135 Dowel Pin...
Page 118 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10200 Assembly --> TA-T10200 Base Assembly Item Item No. Description TP-T1MA00051 Lower Base Weldment TP-T1MA00051-1 Lower Column TP-T1MA00102 Floor Leveler,Base Assy TP-106094 Stud, Floor Leveler TP-106119 Spring Pins 1/8" x 3/4"...
Page 120 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10210) Assembly --> TA-T10210 Upper Column Assy Item Item No. Description TP-T1MA00087 Cross Pipe Weldment TP-T1MC00019-1 Base Clamp Block (Left) TP-T1MC00019-2 Base Clamp Block (Right) TP-101105 Jam-nut 10-32...
Page 122 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10220) Assembly --> TA-T10220 Dancer Assy Item Item No. Description TA-T10010 Film Tension Hub Sub-Assembly TA-T10011 Dancer Guide Sub-Assembly TP-T1MA00069-1 Dancer Side Frame Plate (Left) TP-T1MA00069-2 Dancer Side Frame Plate (Right)
Page 124: Film Tension Hub
Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report for 5/23/2006 (see Drawing No. TA-T10010) Assembly --> TA-T10010 Film Tension Hub Sub-Assembly Item Item No. Description TP-T1MA00049 Film Tension Hub (2/Unit) TP-106106 Spring Pins, SS 1/4"Dia. x 1-1/4"Lg TP-109212 Knob, Torque 1/4-20 x 1"Steel Stud...
Page 126 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10011) Assembly --> TA-T10011 Dancer Guide Sub-Assembly Item Item No. Description TP-T1MA00072 Dancer Tension Bar TP-T1MA00081 Dancer Tension Bar Cross Brace TP-T1MA00089 Dancer Roller 1.101.A21.000 20.25RL TP-T1MA00090 Dancer Guide Roller Shaft TP-T1MA00186 Tension Adjuster &...
Page 128 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TA-T10240-S14) Assembly --> TA-T10240-S14 Touch Screen Control Assy.T-1000S14 Item Item No. Description TP-T1MA00088 Base Clamp Pipe Insert TP-T1MD00039 IOP Ctrl.Case Main Frm.Assy S-14 TP-T1MD00039-1 Ctrl. Case TP-T1MD00039-3 I.O.P. Front Plate TP-T1MD00094 I.O.P Tube Short...
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Page 131: Chapter 6, Preventive Maintenance & Scheduled Maintenance
Chapter 6, Preventive Maintenance & Scheduled Maintenance ____________________________________________________________________________ PM Checklist Schedule Maintenance (CHART)
Page 132: Preventative Maintenance & Schedule Maintenance
6.1 Preventative Maintenance & Scheduled Maintenance To extend the life of the T-1000, qualified maintenance personnel must perform all required maintenance tasks. Failure to perform scheduled and preventative maintenance may cause excessive wear to components and will void the warranty. For the purpose of this manual, preventative maintenance (PM) tasks are considered periodic tasks which should be performed on a daily, weekly or monthly basis.
Page 133 (frequency dependent on environment and product) Guide rollers Inspect for free movement Roller bearings Inspect for free movement Perf sensor & Inspect for wear, replace when spring necessary Upper rubber roll Inspect for cuts, unevenness Lower aluminum Clean w/ alcohol, inspect for roller burs Printed circuit...
Page 134 6.3 Preventative Maintenance (PM) Chart, Continued... (Options / Auxiliary Equipment) CHART ITEM DESCRIPTION Inspected by: (Initials) (Note: Each chart change represents 1MM cycles)
Page 135 Auxiliary Settings, See Figure 3-82. Options Settings, See Figures 3-83 thru 3-87 3.54 Auxiliary Screen The T-1000 Touch Screen Program is preprogrammed to accept most infeed equipment signals so that the two or more pieces of equipment "talk" to each. Occasionally, reprogramming will be necessary to interface auxiliary (infeed) equipment that is not manufacturer by APPI.
Page 136 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TO-T1-SP10-S14) Assembly --> TO-T1-SP10-S14 Spare Parts Kit (T-1000-S14) Level 1 Item Item No. Description TA-T100124-1 High Voltage Sensor TP-215200 Switch, Magnetic(Threaded Bolt&Nut) 1 TP-T1MA00115 Brake Tension Strap (Dancer)
Page 137 Advanced Poly-Packaging, Inc. Bill of Materials Top Level Report (see Drawing No. TO-T1-SP20-S14) Assembly --> TO-T1-SP20-S14 Spare Parts Kit (T-1000-S14) Level 2 Item Item No. Description TP-101131 Nut Acorn Brass Nickel Pltd. 1/4-20 TP-108155 Compression Spring Pressure Bar TP-108156 Extension Spring,Teflon Assembly...
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Page 139 Chapter 7 ____________________________________________________________________________ Trouble Shooting...
Page 140: Troubleshooting Checklist
7.1 Trouble Shooting Guide The items included in this section cover the common causes of trouble which an operator might encounter during the operation of the T-1000. When operating difficulties occur, the best procedure is to observe what is happening; then search out the causes; and effect the correction. Make only one adjustment at a time, checking the results of each adjustment.
Page 141 rollers 2. Perf sensor dirty / damaged 3. Perf sensitivity out of adjustment 2. Clean / replace perf sensor 4. Ungrounded outlet causing 3. Contact APPI for perf adj. electrical noise 4. Plug into "clean" power source 5. Auxiliary equipment - noise 5.
Page 142: Stepper Motor Circuit Dwg
7.3 Wiring Tab (Point to Point) A point to point wiring tab drawing is provided to assist in troubleshooting the T-1000. The drawing provides locations or all connection points and routings of wiring. See Dwg TC-T1000-S14. 110V Circuit Circuit drawings are provided to assist in troubleshooting the functionality of the T-1000 and also the interface signaling with auxiliary infeed equipment.
Page 151: Plc Io Listing
7.11 PLC IO Listing Main PLC and Expansion PLC IO (Inputs and Outputs) Listing is provided to assist in troubleshooting the T-1000. Main PLC Input Description Output Description Stepper Control Stepper Motor Forward Perforation Stepper Motor Sensor Reverse Spare Perforation Activate Spare Heater Element...
Page 152 Sensor IF-10 Insert ST-10 Stack Funnel Down Light Yellow Sensor BV-10 Barcode Spare Verifier Read BV-10 Barcode Spare Verifier No Read MV-10 Medical Spare Val. Temp. Out of Range MV-10 Medical Spare Val. Pressure Out of Range MV-10 Medical Spare Val.
Page 153 7.12 Troubleshooting Notes / Technical Support Information Date Notes...

Advanced Poly-Packaging T-1000-S14 Advanced Poly-Bagger Operation Manual

Chapter 1, Introduction

Chapter 2, Getting Started

Chapter 3, Touch Screen Operation

Chapter 4, Operation, Settings & Adjustments

Chapter 5, Parts

Chapter 6, Preventive Maintenance & Scheduled Maintenance

Chapter 7 , Troubleshooting

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