Haulotte optimum 8 Operator's Manual
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Haulotte optimum 8 Operator's Manual

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Operator's manual
Operator's manual
OPTIMUM 8 - OPTIMUM 1931 E
OPTIMUM 8 - OPTIMUM 1931 E
USA
4000415480
E 01.18
USA / GB

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  • Page 1 Operator's manual Operator's manual OPTIMUM 8 - OPTIMUM 1931 E OPTIMUM 8 - OPTIMUM 1931 E 4000415480 E 01.18 USA / GB...
  • Page 2 OPTIMUM 8 - OPTIMUM 1931 E 4000415480 E 01.18 USA / GB...

  • Page 3: Table Of Contents

    Layout ..........3.4.2 - HAULOTTE Activ'Screen ......3.4.2.1 - LCD screen .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ..... . 2 - Working area assessment ....3 - Inspection and Functional test .
  • Page 5 Operator's manual 5 - Transportation ......5.1 - Putting in transport position ........5.2 - Machine layout.
  • Page 6 Operator's manual MAINTENANCE 1 - General ......2 - Maintenance Schedule ....3 - Inspection program .

  • Page 7: Foreword

    - Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/ modifications to the aerial work platform must be approved by HAULOTTE®.

  • Page 8: User Responsibility

    • To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

  • Page 9: Operator's Responsibility

    • Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine. • To inspect the machine before use according to HAULOTTE®'s recommendations.. • To inform the owner (or hirer) if the manual or any decals are missing or are not legible.

  • Page 10: Safety

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

  • Page 11: Falling Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform. • Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

  • Page 12: Overturning / Tip-Over Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. • Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants.
  • Page 13 OPTIMUM 8 - OPTIMUM 1931 E - Foreword Using a machine on a slope Do not exceed the slope limit for each operation. Section B 4.1Technical specifications. Gradeability : • Driving UP or DOWN a slope in stowed position. Sideslope : •...
  • Page 14 OPTIMUM 8 - OPTIMUM 1931 E - Foreword N.B.-:-T EAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN COMMUNICATING WEATHER CONDITIONS WIND SPEED RANGE AT ABOVE FLAT CLEAR LAND IS ASSOCIATED WITH EACH DEGREE Beaufort scale Meteorological...

  • Page 15: Electrocution Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

  • Page 16: Explosion / Fire Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER • Do not work on or operate a machine in an explosive or flammable atmosphere / environment.
  • Page 17 OPTIMUM 8 - OPTIMUM 1931 E - Foreword • Be aware of driving direction. • Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.

  • Page 18: Uncontrolled Movement Hazards

    Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

  • Page 19: Incident Notification

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 4 - Incident notification Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/ accident leading to personal injury or death, or when there is a major property damage. HAULOTTE Group - EUROPE Product HAULOTTE Group - Australia, India and HAULOTTE Group - North &...

  • Page 20: Compliance

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 21: Owner Information Update Form

    Company stamp is mandatory : Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4000415480 E 01.18...

  • Page 22: Product Specifications

    5.2 - RODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range. Given this policy, the Company reserves the right to modify products technical characteristics / specifications without notice.

  • Page 23: Familiarization

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit.

  • Page 24: Decal Content

    Familiarize yourself with the decals and the hazard severity levels. Decals must be kept in good legible condition. Familiarize yourself with the decals and their respective color codes. Additional decals can be ordered from HAULOTTE Services®. CE and A S stand ard s DANGER...

  • Page 25: Symbols And Colors

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 1.3 - YMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 26: Symbols Legend And Definitions

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 27: Models Description

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 2 - Models description Regulations Models ANSI and CSA standards OPTIMUM 1931 E CE, AS and EAC standards OPTIMUM 8 4000415480 E 01.18 USA / GB...

  • Page 28: Primary Machine Components

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3 - Primary machine components 3.1 - AYOUT O P T IM U M 8 - O P T I M U M 1 9 3 1 E C142 C171 C168 C20 C2 C78 C58...

  • Page 29: Maintenance Support

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Description Marking Description Chassis Platform access ladder Front drive wheels Compartment locking latch Platform Sliding guardrail Platform control box Extension deck lock pin Tie-down (and/or forklift loading) Scissors Ground control box + Universal plug...

  • Page 30: Extension Deck

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.3 - XTENSION DECK N.B.-:-D O NOT LOAD THE EXTENSION DECK FOR EASE OF MANOEUVRING Ensure that gate or sliding bar is in it’s proper closed position. Perform the extending and retracting operations of the extension deck on flat, horizontal ground.

  • Page 31: Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.4 - ROUND CONTROL BOX 3.4.1 - Layout Ge nera l vie w ACTIV’ Screen Controls and indicators Marking Description Function Pulled out : Ground control box energized E-stop button Pushed in : De-energizes control system...

  • Page 32: Haulotte Activ'screen

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.4.2 - HAULOTTE Activ'Screen Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status. H AU L O T T E Ac t i v ' S c ree n...

  • Page 33: Lcd Screen

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.4.2.1 - LCD screen At startup : At startup with the ground or platform controls selected; system initiates a self check : • Bar gets filled up. • Home screen comes on with status icon of the machine - okay to proceed functioning the controls.
  • Page 34 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization • After pressing on Symbol Description Software part number Software version + Screen software version + Screen version Screen identification + Screen software version Machine serial number displayed • After again pressing on •...
  • Page 35 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Alarm status : Alarm status displayed as applicable - samples shown below Tilt : Overload : Low battery : 4000415480 E 01.18 USA / GB...
  • Page 36 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Present fault : Platform control box E-stop button pressed in (de-energized) : 4000415480 E 01.18 USA / GB...

  • Page 37: Platform Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.5 - LATFORM CONTROL BOX 3.5.1 - Layout Ge nera l vie w Controls and indicators Marking Item Description Function HL800 Tilt indicator Machine on excessive slope HL802 Overload indicator Platform overloaded...
  • Page 38 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Item Description Function 100% Battery charged HL904 Battery charging indicator Flashing : Batteries have 40 % charge left Constantly on : Batteries have only 20 % charge left Move forward : Forward drive or platform raising...

  • Page 39: Performance Specifications

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 4 - Performance Specifications 4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. CE, AS and EAC standards Machine OPTIMUM 8 Characteristics - Dimensions Imp.
  • Page 40 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization ANSI and CSA standards Machine OPTIMUM 1931 E Characteristics - Dimensions Imp. Maximum working height 7,77 m 25 ft 6 in Maximum platform height 5,77 m 18 ft 11 in Total weight...

  • Page 41: Working Area / Range Of Motion

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 4.2 - ORKING AREA ANGE OF MOTION O P T IM U M 8 - O P T I M U M 1 9 3 1 E 4000415480 E 01.18 USA / GB...
  • Page 42 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Notes 4000415480 E 01.18 USA / GB...

  • Page 43: Decals And Markings Locations

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 5 - Decals and markings locations C E a n d AS s t a n d a r d s - O P T I M U M 8 - 1 / 2 4000415480 E 01.18...
  • Page 44 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization C E a n d AS s t a n d a r d s - O P T I M U M 8 - 2 / 2 4000415480 E 01.18 USA / GB...
  • Page 45 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization CE and AS standards - OPTIMUM 8 Marking Color Description Quantity OPTIMUM 8 Height of the floor and load 4000422970 Maximum Pressure per Tire - Floor Blue 4000417260 Loading Other Commercial name - Bright machine...
  • Page 46 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Color Description Quantity OPTIMUM 8 Blue Anchorage point - Traction 4000027310 Risk of electrocution - Water 4000025130 projection Risk of crushing - Platform 4000244340 Green Emergency lowering location 4000227200 For CE standard only : 4000273940...
  • Page 47 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization EAC stan dard - OPTIMUM 8 - 1/2 4000415480 E 01.18 USA / GB...
  • Page 48 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization EAC stan dard - OPTIMUM 8 - 2/2 4000415480 E 01.18 USA / GB...
  • Page 49 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization EAC standard Marking Color Description Quantity OPTIMUM 8 Height of the floor and load 4000426450 Maximum Pressure per Tire - Floor Blue 4000417260 Loading Other Commercial name - Bright machine 3078146730 Other...
  • Page 50 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Color Description Quantity OPTIMUM 8 Yellow Fire Hazard 307P226800 Electrical danger 307P226810 Yellow Corrosion hazard 307P226830 Yellow Danger unstable side 307P226930 Other Tamper-proof 307P227450 Blue Caution helmet compulsory 307P226680 Blue Obligatory routing...
  • Page 51 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization A N SI an d C SA st a nda rd s - O P TI M U M 1 9 31 E - 1 /2 4000415480 E 01.18 USA / GB...
  • Page 52 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization A N SI an d C SA st a nda rd s - O P TI M U M 1 9 31 E - 2 /2 4000415480 E 01.18 USA / GB...
  • Page 53 Other Commercial name - Dark machine 4000504020 Decal HAULOTTE® - 500 x 100 - Other 307P217080 Bright machine Decal HAULOTTE® - 500 x 100 - Dark Other 307P224740 machine Decal HAULOTTE® - 500 x 100 - Red Other 307P220360 machine...
  • Page 54 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Color Description Quantity OPTIMUM 1931 E In english : 4000025030 Orange Hand crushing hazard - Battery In french : 4000068120 In spanish : 4000086550 Other Transport height 4000417380 Other Folding guardrails...

  • Page 55: Pre-Operation Inspection

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 56: Working Area Assessment

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area. • Check the work area for localized features, e.g. manholes, service ducts, potholes, etc.

  • Page 57: Inspection And Functional Test

    Tighten Check levels Systematic replacement Visual inspection with small disassembly or movement Proof tests : Need HAULOTTE Services® authorization. For countries where needed to reach the part. machines are not subject to controlled periodic maintenance. Replacement is necessary. 4000415480 E 01.18...
  • Page 58 OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection Daily inspection Visual inspection without disassembly Check level To check by test Corrected applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate Presence, cleanliness and legibility of operator's and maintenance...
  • Page 59 OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection Entry bar/gate closes automatically and is not prevented from closing. Folding guard-rail (if fitted) is fixed securely in position Extending structure (scissors) Absence of cracks, broken parts, damaged paint No deterioration and visible damage...
  • Page 60 OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection Energy storage : Batteries Battery electrolyte level No screws missing / loose parts Presence and good condition of the batteries: terminations and clamps, electrolyte level ... Electric cables No torn or split wire sheaths...

  • Page 61: Safety Functional Checks

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 62: Activation Of Controls

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.2 - CTIVATION OF CONTROLS The deadman foot pedal (enable switch) must be activated to allow any movement. The "Enable Switch" system depends on the machine configuration and will consist of one of the following : •...

  • Page 63: Slope Warning Device

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.5 - LOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed. N.B.-:-T...

  • Page 64: Operating Temperature (For Eac Standard Only)

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.8 - PERATING TEMPERATURE STANDARD ONLY Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic pump.The operating speed of the pump is governed by a speed regulator. If the temperature limits are reached, an audible alarm alerts the operator.

  • Page 65: On-Board Charger

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.12 - O BOARD CHARGER Battery charging starts as soon as an external supply is connected to the battery charger. When the battery pack is being charged with an external power supply, the machine's electric system is automatically deactivated.
  • Page 66 OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection Notes 4000415480 E 01.18 USA / GB...

  • Page 67: Operation Instructions

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Operation instructions 1 - Operation 1.1 - NTRODUCTION Only trained and authorized personnel shall be permitted to operate this aerial work platform. Prior to operation : • Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform.

  • Page 68: Operation From The Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 1.2 - PERATION FROM THE GROUND CONTROL BOX • Turning "ON" and "OFF" of the machine is performed with selector key switch (92). • Activation of a desired control box is achieved by turning the control box energizing selector switch ( 92 ) to the desired position.

  • Page 69: Operation From The Platform Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 1.3 - PERATION FROM THE PLATFORM CONTROL BOX • The platform control box can only be used if : • The E-stop buttons on both ground and platform control boxes are not pressed in (Energized).

  • Page 70: Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 2 - Ground control box 2.1 - O START AND STOP THE MACHINE • Ensure that the E-Stop buttons ( 15 ) and ( 46 ) at the ground and platform control boxes are pulled out.

  • Page 71: Additional Controls From The Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Pu l l T - h a n d le f o r em erge nc y l ow er in g N.B.-:-P ULLING ON TO THE ANDLE IMMEDIATELY ACTIVATES THE EMERGENCY LOWERING OF THE PLATFORM ALWAYS keep personnel and obstructions clear of the aerial work platform that might block the lowering.

  • Page 72: Platform Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE To start the machine : At the ground control box : • The E-stop button on the ground control box must be in ON position (pulled out / activated).

  • Page 73: Drive And Steer Control

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 3.2 - RIVE AND STEER CONTROL To control the direction and drive : • Move the 2-position selector ( 112 ) to the right. • The drive indicator ( 111 ) lights up.

  • Page 74: Movement Control

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 3.3 - OVEMENT CONTROL To operate raising/lowering function, move 2 position selector switch ( 112 ) to the left. Activate raising/lowering selector ( 110 ). Simultaneously operate joystick ( 108 ) with joystick trigger (Enable switch ( 123 )) pressed in and maintained.

  • Page 75: Emergency Procedure

    HAULOTTE® provides a ground control emergency system that should be used to safely bring the operator into such a position that appropriate medical attention could be provided.

  • Page 76: Transportation

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5 - Transportation 5.1 - UTTING IN TRANSPORT POSITION During loading, ensure that : • The loading ramp can support the machine weight. • The loading ramp is correctly attached to transport vehicle.

  • Page 77: Machine Layout

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.2 - ACHINE LAYOUT 5.3 - NLOADING Before unloading, check that the machine is in good condition. • Remove the tie downs. • At ground control box turn control box activation switch ( 92 ) to the left to energize platform box.

  • Page 78: Towing

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.4 - OWING In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport vehicle : • Ensure that no one is in the platform during towing.

  • Page 79: Free Wheel Mode

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.4.1 - Free wheel mode To tow a broken-down machine, release brake. Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine. During brake release operation, the machine is in free wheel mode and the brake system no longer functions.

  • Page 80: Storage

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.5 - TORAGE The machine can be stored in a designated area when not in use. If it has been stored for longer than 3 months without use then a periodic inspection must be conducted.

  • Page 81: Loading By Ramp

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.6 - OADING BY RAMP To avoid any risk of sliding during loading, ensure that : • The loading ramp can bear the load. • The loading ramp is correctly attached.

  • Page 82: Lifting Operation

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.8 - IFTING OPERATION During loading / unloading operation, if it becomes necessary to lift the machine using an overhead crane, it is important to respect the following : • Put the machine in stowed position (Extension retracted).

  • Page 83: Loading And Unloading With Forklift

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.9 - OADING AND UNLOADING WITH FORKLIFT • Lower the platform. The machine must be in the fully stowed transport position. • Ensure that the machine controls are in the OFF position.

  • Page 84: Hydraulic Oil

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 6 - Hydraulic oil External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range. It is recommended to use the hydraulic oil according to weather condition. Refer to the table below.

  • Page 85: Battery Care And Maintenance

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 7 - Battery care and maintenance 7.1 - ATTERY CHARGING Recharge aerial work platform batteries after each 8 hour work shift or as needed. When the aerial work platform is not in use, batteries should be recharged at least once per week. Under normal circumstances, battery recharge should take approximately 8-10 hours.
  • Page 86 • The charger settings are adjusted in the factory using its own cable. If the cable needs changing, the HAULOTTE® factory must be contacted to obtain authorisation. How to charge the batteries ? : Before charging the batteries, switch the machine off.
  • Page 87 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions How to maintain battery autonomy ? : • Do not charge the batteries in cold temperatures. • The battery life is reduced when the machine is used in cold temperatures (< 0 °C(32 °F) ).
  • Page 88 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Do not disconnect any output leads or connectors between the batteries and the charger when the charger is on. To stop a charge in progress, always unplug the extension cord from the AC power source.
  • Page 89 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Notes 4000415480 E 01.18 USA / GB...

  • Page 90: General Specifications

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications General Specifications 1 - Machine dimensions S t o w e d / T r a n s p o r t p o s i t i o n : C o n f i g u r a ti o n t h a t t a k e s t h e m i n i m um f l o o r s p a c e n e c e s s a r y f o r s t o ra g e a n d / o r d e l i v e r y o f t h e m a c h i n e - A c c e s s p os i t i o n .
  • Page 91 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications CE, AS and EAC standards Machine OPTIMUM 8 Marking Specifications - Dimensions Imp. Overall length of machine 1,89 m 6 ft 2 in Overall width of machine 0,79 m 2 ft 7 in...

  • Page 92: Major Component Masses

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 2 - Major component masses OPTIMUM 8 OPTIMUM 1931 E Specifications Imp. Frame assembly mass 948 kg 2090 lbs Scissors assembly mass 430 kg 950 lbs Platform assembly mass 125 kg...

  • Page 93: Wheel/Tire Assembly

    25% Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog. • Do not replace factory-installed tires with tires of different specifications or ply rating.

  • Page 94: Procedure Of Replacement

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 4.2.1 - Procedure of replacement • Slightly lift the machine using the lifting points of the frame. • Place a wooden spacer under the frame to support the machine after lifting off the ground.
  • Page 95 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Rea ssembly of the wh eel Marking Description Wheel Motor shaft Washer • Use a new locking washer MB5 (4000505880). 4000415480 E 01.18 USA / GB...
  • Page 96 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications • Use a new nut KM5 (2454131050). Check that the shaft key is well positioned in the motor shaft. Mount the wheel on the motor shaft. Install the washer first then the nut.

  • Page 97: Options

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5 - Options 5.1 - LUMBER S KIT 5.1.1 - Description This attachment is an assembly designed to transport pipes and tubes. The assembly comprises of 2 cradles securely attached to the platform. The load (material) should be placed in both the cradles and secured with a strap (not supplied).

  • Page 98: Pre-Operation Inspection

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.1.4 - Pre-operation inspection • Check that the cradle has no cracks or other damage. • Check that the cradle is correctly installed and secured to the platform(Ensure fastening screws are tightened and pins correctly positioned).

  • Page 99: Disassembly - Assembly

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.1.6 - Disassembly - Assembly O P T I M U M 8 / 1 9 3 1 E Marking Description 1 - 1A - 1B - 1C Carrier Spring washer...

  • Page 100: Specific Decals

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.1.7 - Specific decals L o cat i on o f t h e d ec al s OPTIMUM 8 / 1931E Marking Description Quantity Part number In english - ANSI : 4000426070...

  • Page 101: Folding Guardrails

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.2 - OLDING GUARDRAILS 5.2.1 - Description Folding guardrails system is designed to allow guardrails to be lowered to reduce the overall height of the machine. This system facilitates moving the machine through low height doorways/passages.
  • Page 102 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Remove platform control box from its designated position and place it on platform floor Remove the 2 pins ( G2 ) from the platform front guardrails. Tip element ( 2 ) inwards onto the platform floor.
  • Page 103 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Remove the 2 pins ( G5 ). Lift and tip inwards and down until it contacts the element ( 6 ). Remove the pin ( G6 ). Lift and tip left hand main railing inwards until it contacts the element ( 3 ).

  • Page 104: Specific Decals

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.2.4 - Specific decals Marking Description Quantity Part number Explanation work and 4000557230 transport positions 5.2.5 - Raising guardrails to working position To raise the folded guardrails to the vertical working position : •...

  • Page 105: Panel Carrier

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3 - ANEL CARRIER 5.3.1 - Description This attachment is an assembly designed to transport panels. The assembly comprises of a tray that extends along the length of the floor. The panel(s) should be placed in the tray and secured to the guard rail with a strap (not supplied).

  • Page 106: Pre-Operation Inspection

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3.4 - Pre-operation inspection • Check that the cradle has no cracks or other damage. • Check that the cradle is correctly installed and secured to the platform (Ensure fastening screws are tightened and pins correctly positioned).

  • Page 107: Disassembly - Assembly

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3.6 - Disassembly - Assembly O P T I M U M 8 - O P T I M U M 1 9 3 1 E 4000415480 E 01.18 USA / GB...
  • Page 108 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 4000415480 E 01.18 USA / GB...
  • Page 109 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Marking Description Sheet metal support Sheet metal support Stop Screw Rivet Protection pad Screw Bumper Clamp Position the sheet metal support ( 2 ) against the sheet metal support ( 1 ). Tighten the screws ( 4 ) and the nuts ( 5 ) to the recommended torque.

  • Page 110: Specific Decals

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3.7 - Specific decals L o cat i on o f t h e d ec al s OPTIMUM 8 - OPTIMUM 1931E Marking Description Quantity Part number In french : 4000676050...

  • Page 111: Swing Gate

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.4 - WING GATE 5.4.1 - Description "SWING GATE" consists of a laterally mounted pivoting ½ gate with closing latch, which enables a better access to platform. Spring loaded hinges and a latching mechanism allows the gate to swing inwards only.
  • Page 112 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Notes 4000415480 E 01.18 USA / GB...

  • Page 113: General

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 114: Maintenance Schedule

    OPTIMUM 8 - OPTIMUM 1931 E - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. According to the current regulations, this machine has been designed for a minimum service life of 10 years.

  • Page 115: Inspection Program

    Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.

  • Page 116: Periodic Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 117: Repairs And Adjustments

    Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
  • Page 118 OPTIMUM 8 - OPTIMUM 1931 E - Maintenance Notes 4000415480 E 01.18 USA / GB...

  • Page 119: Other Information

    The owner or rental company must ensure that the defect covered by the HAULOTTE® warranty is reported to and acknowledged by the HAULOTTE® subsidiary as rapidly as possible or must report the defect in writing.

  • Page 120: Conditions Of Warranty

    • Use of spare parts that are not HAULOTTE® originals. • If elements or products other than those recommended by the manufacturer are used. • If the HAULOTTE® name, serial numbers or identification marks are removed or altered. • After an unreasonably long delay before reporting a manufacturing problem.
  • Page 121 • Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

  • Page 122: Subsidiary Contact Information

    OPTIMUM 8 - OPTIMUM 1931 E - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No. 1&2, Sector 18,...

  • Page 123: California Warning

    OPTIMUM 8 - OPTIMUM 1931 E - Other information 2.1 - ALIFORNIA WARNING F o r elec t ri c ( b at t ery o pera te d) ma ch i ne s CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories...
  • Page 124 OPTIMUM 8 - OPTIMUM 1931 E - Other information Notes 4000415480 E 01.18 USA / GB...

This manual is also suitable for:

Optimum 1931 e

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