Haulotte H28TJ+ Maintenance Book
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Haulotte H28TJ+ Maintenance Book

Telescopic machines
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TELESCOPIC MACHINES, 28 - 43 M
H28TJ+ (HB86TJ+)
H43TPX (HB135JRT)
2420333140
E06_13
EN
2420333140
E06.13
EN

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  • Page 1 Maintenance book Maintenance book TELESCOPIC MACHINES, 28 - 43 M H28TJ+ (HB86TJ+) H43TPX (HB135JRT) 2420333140 E06_13 2420333140 E06.13...
  • Page 2 Telescopic machines, 28 - 43 m 2420333140 E06.13...
  • Page 3 Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 Maintenance book MAINTENANCE 1 - General program / Recommendations ....2 - Detailed program ....... 3 - Maintenance sheets .
  • Page 5 Maintenance book ELECTRIC CIRCUIT 1 - Wiring diagram-Main components ....2 - Fuses ........3 - Relays and terminals .
  • Page 6 Maintenance book...
  • Page 7 Services® immediately even if the malfunction does not involve material and/or bodily damage.. • HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product);...
  • Page 8 Telescopic machines, 28 - 43 m 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...
  • Page 9 HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines, and carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed..
  • Page 10 Reminder : No identified risk, but a reminder of the need for common sense, good practice or pre-action prerequisites Cross-reference to another part of the manual (see section or sheet) Cross-reference to another manual (see manual) Cross-reference to repairs (contact HAULOTTE Services®) Maintenance sheet Time required for intervention Recommended tools...
  • Page 11 The potential dangers and any specific regulations are indicated around the product by labels and identification plates. The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
  • Page 12 • If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a third party.
  • Page 13 HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.
  • Page 14 If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance. Inspections and maintenance Type of Reference Frequency Person-in-charge Intervenor intervention document Before each delivery of Pre-delivery Qualified HAULOTTE sold, hired or resold Owner (or hirer) Operator's manual inspection Services® technician equipment Before operation or Pre-operation when the operator Operator...
  • Page 15 Telescopic machines, 28 - 43 m - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-Acid is neutralised with sodium bicarbonate and water.
  • Page 16 Telescopic machines, 28 - 43 m - Safety precautions 2420333140 E06.13...
  • Page 17 Telescopic machines, 28 - 43 m - Recommendations Recommendations 1 - Lubrication diagram Diagram Seulement pour Only for H43TPX / HB135JRT Seulement pour Only for H43TPX / HB135JRT Seulement pour Only for H43TPX / HB135JRT 2420333140 E06.13...
  • Page 18 Telescopic machines, 28 - 43 m - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30° / - 20° )
  • Page 19 Other fuels : • Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some engines and under certain conditions. For more information, please contact HAULOTTE Services®. • Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some engines and under certain conditions.
  • Page 20 Telescopic machines, 28 - 43 m - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 2420333140 E06.13...
  • Page 21 Telescopic machines, 28 - 43 m - Recommendations 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : • Oil filterability must be compatible with absolute filters . • Have properties such as : • Antifoam and deaeration. •...
  • Page 22 Telescopic machines, 28 - 43 m - Recommendations 3 - Labels 3.1 - CLASSIFICATION PLAN 3.1.1 - Red labels The red labels indicate a potentially fatal danger. Common labels Composant spécifique à cette machine. NE PAS INTERCHANGER. Component specific to this machine. DO NOT INTERCHANGE.
  • Page 23 Telescopic machines, 28 - 43 m - Recommendations Specific labels H43TPX (HB135JRT) 40,2 m 3.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common labels - CE 2420333140 E06.13...
  • Page 24 Telescopic machines, 28 - 43 m - Recommendations 3.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. Common labels 2420333140 E06.13...
  • Page 25 Telescopic machines, 28 - 43 m - Recommendations 3.1.4 - Other labels The other labels provide additional technical information. Common labels A5 - A6 450Kg 990Lb 7814-393 7814-394 ON / OFF 307P223380 g Specific labels : H28TJ+ (HB86TJ+) 307P226340 a 2420333140 E06.13...
  • Page 26 Telescopic machines, 28 - 43 m - Recommendations Specific labels : H43TPX (HB135JRT) Specific labels AS Specific labels ANSI Minimum safe approach distance (M.S.A.D) to energized (exposed or insulated) power lines Minimum safe approach distance Voltage Range (Phase to phase) (Feet) (Meters) 0 to 300 V...
  • Page 27 Telescopic machines, 28 - 43 m - Recommendations Specific labels, optional 3.1.5 - Green labels Green labels indicate maintenance, operations or information ( CSA standard). 3.1.6 - Blue labels N.B.-:-The blue labels indicate information or a precaution to be taken in case of danger. 2420333140 E06.13...
  • Page 28 Telescopic machines, 28 - 43 m - Recommendations 3.2 - IDENTIFICATION Locations - Standards CE and AS R1 - R2 A8 - A9 R1 - R5 - J5 R5 - R8 A28 - 2420333140 E06.13...
  • Page 29 Telescopic machines, 28 - 43 m - Recommendations Label descriptions - Standards CE and AS H28TJ+ H43TPX Color Marking Description Quantity (HB86TJ+) (HB135JRT) Height of the floor and load 307P223950 307P219970 Travel direction 3078145070 3078145070 Risk of crushed hands 3078143620 3078143620 Risk of body crushing 3078143630...
  • Page 30 Ground control box 307P223380 307P218380 Other Identification plate 307P218070 307P218070 Other Machine name logo 307P223930 307P219950 Other Small format HAULOTTE® logo 307P217080 307P217080 Other Large format HAULOTTE® logo 307P217220 307P217220 Other Read the operation manual 3078143680 3078143680 Other Hydraulic oil...
  • Page 31 Telescopic machines, 28 - 43 m - Recommendations Locations-Standards ANSI and CSA R1 - R2 A8 - A9 R1 - R5 - A29 R5 - R8 2420333140 E06.13...
  • Page 32 Other Ground control box 307P223380 307P218380 Other Identification plate 307P218170 307P218170 Other Machine name logo 307P224010 Other Small format HAULOTTE® logo 307P217080 307P217080 Other Large format HAULOTTE® logo 307P217220 307P217220 Other Read the operation manual 3078147290 3078147290 Other Hydraulic oil...
  • Page 33 Telescopic machines, 28 - 43 m - Recommendations H28TJ+ H43TPX Color Marking Description Quantity (HB86TJ+) (HB135JRT) Other A78-3 Dead Man 307P224810 Other Air line 307P226470 2420333140 E06.13...
  • Page 34 Telescopic machines, 28 - 43 m - Recommendations 2420333140 E06.13...
  • Page 35 It must be noted that should the product be subject to ongoing use in harsh environments, then the effective service life will be reduced. Contact Haulotte Services for further advice. The time periods below are recommended for fuel-powered machines in normal use.
  • Page 36 Telescopic machines, 28 - 43 m - Maintenance Increase in periodical inspections : Depending on the condition of certain critical components after 5000 hours, the maintenance staff may have to reduce the interval between periodical inspections and maintenance. If the decision is made not to replace a part, the part concerned must be recorded in the inspection schedule.
  • Page 37 Telescopic machines, 28 - 43 m - Maintenance Intervals Area After 250 h (hours) After 500 h (hours) After 5000 h After 10000 h Daily or 1 year(s) or 1 year(s) (hours) or 5 years (hours) or 10 years Platform assembly Structure parts Platform Guardrail...
  • Page 38 Telescopic machines, 28 - 43 m - Maintenance Intervals Area After 250 h (hours) After 500 h (hours) After 5000 h After 10000 h Daily or 1 year(s) or 1 year(s) (hours) or 5 years (hours) or 10 years Steering bar and cylinder Wheel axles Functions and controls Platform control box (indicators, etc.)
  • Page 39 General condition of the machine, paint, no leaks, cracks or excessive distortion, etc. Machine integrity, no modifications without HAULOTTE Services® authorisation 1 - Increase in periodical inspections 2 - For countries where machines are not subject to controlled periodic maintenance...
  • Page 40 The time periods below are recommended for fuel-powered machines in normal use. Symbol Meaning Symbol Meaning Systematic replacement Visual inspections Operation requiring HAULOTTE Services® authorisation Visual inspection with dismantling and exchange or Check-Test See user manual or replacement if necessary machine maintenance book Operation requiring HAULOTTE Services®...
  • Page 41 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 42 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 43 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 44 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 45 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 46 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 47 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 48 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 49 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 50 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 51 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 52 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 53 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 54 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 55 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 56 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 57 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 58 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 59 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 60 Diesel filter (decanting device) distortion) Batteries (terminals, cleanliness, Rings attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 61 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 62 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 63 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 64 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 65 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 66 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 67 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 68 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 69 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 70 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 71 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 72 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 73 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 74 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 75 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 76 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 77 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 78 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 79 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 80 Pulleys and wear pads Pulleys and wear pads Bearings Bearings Cables and chains Power system Engine See manufacturer's guide Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420333140 E06.13...
  • Page 81 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 82 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 83 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 84 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 85 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 86 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 87 Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) On-board generator Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 88 Hydraulic filter (clogging Diesel filter (decanting device) indicator) Batteries (terminals, cleanliness, Hydraulic oil attachment) Date : Number of hours : Intervenor : Comments HAULOTTE Services® contract number : Intervention sheet number : Signature : (1) : For machines fitted with. 2420333140 E06.13...
  • Page 89 Telescopic machines, 28 - 43 m - Maintenance 3 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes. Using the machine during maintenance is strictly forbidden.
  • Page 90 Telescopic machines, 28 - 43 m - Maintenance 3.3.2 - Mechanical 3.3.2.1 - Bolts and Tightening torques • Bolts that become damaged and need to be replaced, must be replaced with bolts of identical specification : Type, Length, Diameter, Class . •...
  • Page 91 Telescopic machines, 28 - 43 m - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel. •...
  • Page 92 • When the machine comes to a stop, measure the distance between the middle of the front wheels and the reference mark on the ground : • If the distance is between 0,2 m(0 ft8 in) and 1,5 m(4 ft11 in), the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. 2420333140 E06.13...
  • Page 93 Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary. Systematically change the oil in the hydraulic circuit every 2 years. • Only use oils that that match the technical characteristics that correspond to HAULOTTE® recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or contact HAULOTTE Services®.
  • Page 94 Telescopic machines, 28 - 43 m - Maintenance 3.3.3.2 - Replacing damaged of hoses Replace hoses in the following circumstances : • Tears in the outer casing. • Cracks in the outer casing. • Apparent shielding. • Visible leak in the hose. •...
  • Page 95 • If the difference between two measurements does not exceed 4 cm : the test validates correct operation. • If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry out the additional tests described below. 2420333140...
  • Page 96 Telescopic machines, 28 - 43 m - Maintenance Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke. •...
  • Page 97 Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 98 Control-Oil change Wheel reducer 15 mn E002 2420333140 E06.13...
  • Page 99 Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
  • Page 100 Replacement Hydraulic filter cartridge 15 min E003 2420333140 E06.13...
  • Page 101 Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 102 Filling-up-Oil change Fuel tank 15 mn E004 2420333140 E06.13...
  • Page 103 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 104 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 4 - Tightening Machine type Metric Imperial HA16PE 21,5 daN.m (158 lbf.ft) HA12IP (HA33JE) 9 daN.m (66 lbf.ft) HA15IP (HA43JE) 9 daN.m (66 lbf.ft) HA12CJ (HA32CJ) 9 daN.m (66 lbf.ft) HA12CJ+ (HA32CJ+) 9 daN.m (66 lbf.ft) HA120PX (N/A) 9 daN.m...
  • Page 105 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 5 - Criteria of replacement Check the slewing system every 500 h or each major intervention done on the machine. Step 1 : Visual and sound check : Replace slew ring in the following cases : •...
  • Page 106 Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®). 2420333140 E06.13...
  • Page 107 Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 108 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalogue. 4 - Replacement Loosen the wheel nuts on the the wheel to be removed.
  • Page 109 Replacement-Tightening Wheel 15 min E006 5 - Torque Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 210-155 HA12CJ (HA32CJ) Steer wheel 210-155 Drive wheel 210-155 HA12CJ+ (HA32CJ+) Steer wheel 210-155 Drive wheel 320-236 HA120PX (N/A) Steer wheel 320-236 Drive wheel 320-236...
  • Page 110 Replacement-Tightening Wheel 15 min E006 2420333140 E06.13...
  • Page 111 Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 112 Tightening Screws, bolts and nuts 15 min E007 2420333140 E06.13...
  • Page 113 Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 114 Control-Oil change Turntable rotation gearbox 15 mn E008 2420333140 E06.13...
  • Page 115 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 116 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 2420333140 E06.13...
  • Page 117 Control-Lubrication Chains E016 Control-Lubrication Chains 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves Use only adapted tools and auxiliary resources. Always wear the required protective clothing. This procedure must be performed after the first 50 hours and then every 250 hours or every 6 months.
  • Page 118 Control-Lubrication Chains E016 4 - Check the condition of the chains To carry out the following operations, perform a complete telescoping. • Check that the lifting chains and safety chains are clean. • Check that there are no foreign particles on the chains and guide. •...
  • Page 119 5 - Check the tension of the chains Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 6 - Replacing the chains The chains must imperatively be changed every 10 years.
  • Page 120 Control-Lubrication Chains E016 2420333140 E06.13...
  • Page 121 After work has been completed, all casings and safety devices must be restored completely and operational. 3 - Checking the cable transmission system In order to ensure safe use of machinery, Haulotte Group recommends that you perform the following inspections : Daily inspection •...
  • Page 122 Control-Lubrication Cables E016 To access parts : • Position the machine on a flat and firm surface. • Remove the protection covers and/or inspection flaps. • Power up the machine and select the console located on the turntable. • Raise the boom to horizontal (For machines fitted with) •...
  • Page 123 4 - Check the tension of the cables Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 2420333140 E06.13...
  • Page 124 • Machine has been submitted to an abusive load or serious collision. • Machine has been exposed to an electrical arc. Contact Haulotte Services for further advice. Cables and cable elements are made from case hardened steel in a high-quality process. Deliver any scrap cables or cable elements to a dealer specialised in metal recycling in compliance with regulations.
  • Page 125 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure This procedure mut be performed each 250 h imperatively.
  • Page 126 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 Location of the cable nuts and chains Wrench No. 46 Wrench No. 30 Flat bar 19 Start the thermal engine : • Lift the boom to the highest position (without telescoping) to ensure that the sections are fully retracted.
  • Page 127 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 Element No. 3 N.B.-:-In this position, the threaded rod must extend beyond the nut by at least 50 mm. • Tighten the extension chains from the end of element No. 2 to element No. 4 complying with the measurement of 30 +/- 15 mm.
  • Page 128 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 Element No. 4 2420333140 E06.13...
  • Page 129 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 • Unscrew the extension chain and cable nuts by exactly 3. Make a mark on the nut to count the number of turns. • Tighten the retraction cables at the end of element No. 1 until element No. 3 moves. Do not turn the cables A during the tightening operation.
  • Page 130 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 • Refit the retraction cable nut stops at the ends of elements No. 1 and 2. • Tighten the extension cables and chains by 2,5 turns. • remount the fastening locknut at the end of element No. 2. 2420333140 E06.13...
  • Page 131 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 • Refit the stop plate for the extension cable nuts at the rear of the boom and the locknuts for each cable. • Move each telescope forwards and backwards 3 times by approximately 1 metre, ensuring that the movements are synchronised.
  • Page 132 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) E053 2420333140 E06.13...
  • Page 133 Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 134 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 135 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 2420333140...
  • Page 136 Control-Filling-up-Battery charge Battery 10 min E018 2420333140 E06.13...
  • Page 137 Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 138 Lubrication Telescope 15 mn E022 2420333140 E06.13...
  • Page 139 N.B.-:-The voltage between each phase must be between 210 V AC and 240 V AC. Measure the voltage at the 110 V outlet. N.B.-:-The voltage at each outlet must be between 110 V AC and 135 V AC. If a malfunction occurs, contact HAULOTTE Services®. 2420333140 E06.13...
  • Page 140 Press the TEST button on the plug situated in the cage. Check that there is no voltage at the outlet. Reset the outlet by pressing the RESET button. If a malfunction occurs, contact HAULOTTE Services®. 5 - Additional operation Place the machine in its operating configuration.
  • Page 141 Control Cable carrier cat track 30 min E048 Control Cable carrier cat track 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 142 Control Cable carrier cat track 30 min E048 2420333140 E06.13...
  • Page 143 • Control box relays are engaged. • Fuse status. • Ground control box solenoid valve status. If the malfunction persists, consult the troubleshooting table to identify the problem. IF you cannot identify the problem, contact HAULOTTE Services®. 2 - Troubleshooting Diagnosis H43TPX (HB135JRT) Incident...
  • Page 144 Probable cause Solution Clogged air filter Replace the filter Leak or air in the fuel circuit Engine speed too low Contact HAULOTTE Services® Oil leak on couplings, hoses or components Low hydraulic pump pressure Replace the oil filter cartridge Clogged oil filter...
  • Page 145 Telescopic machines, 28 - 43 m - Diagnosis assistance Incident Probable cause Solution Tilt or slope exceeding the authorised Do not exceed the authorised limit Section G 1-Main limit characteristics Remove some weight Platform overload indicator Do not exceed the authorised limit Section G 1-Main Buzzer in characteristics...
  • Page 146 Telescopic machines, 28 - 43 m - Diagnosis assistance 2420333140 E06.13...
  • Page 147 Telescopic machines, 28 - 43 m - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature : H28TJ+ (HB86TJ+) Marking Description Engine overheating pressure switch Engine oil pressure switch Hydraulic oil overheating pressure switch Hydraulic oil overheating temperature switch for cooler option Hydraulic high-speed drive pressure switch Hydraulic oil overheating temperature switch for cooler option...
  • Page 148 Telescopic machines, 28 - 43 m - Electric circuit Marking Description JYB01 Platform front steering switch JYB01 Drive joystick JYB02 Telescoping joystick JYB03 Turntable rotation and lifting joystick Horn relay Engine start-up relay Electric pump relay Pre-heating relay Accelerator relay General power supply relay Engine power supply relay LTB01...
  • Page 149 Platform compensation control solenoid valve Lifting YV51 Platform compensation control solenoid valve Lifting / Lowering (1.) If a component in the platform or ground control box is replaced, a HAULOTTE Services® technician will calibrate the radius limit system or initiate the weighing system 2420333140...
  • Page 150 Telescopic machines, 28 - 43 m - Electric circuit Nomenclature : H43TPX (HB135JRT) Marking Description ((1.)) Weighing relative angle measurement ((1.)) Weighing absolute angle measurement Engine overheating pressure switch Engine oil pressure switch Hydraulic oil overheating pressure switch Hydraulic oil overheating temperature switch for cooler option Hydraulic high-speed drive pressure switch BZB01 Platform buzzer...
  • Page 151 Telescopic machines, 28 - 43 m - Electric circuit Marking Description Engine start-up relay KA43 Back-up unit cut-off relay Electric pump relay Pre-heating relay Accelerator relay General power supply relay Engine power supply relay LTB01 'Enable Switch' pedal indicator LTB02 Power ON indicator LTB03 Fuel reserve indicator...
  • Page 152 Boom safety solenoid valve YV37 Emergency valve for boom and telescopic boom combined movements (1.) If a component in the platform or ground control box is replaced, a HAULOTTE Services® technician will calibrate the radius limit system or initiate the weighing system 2420333140...
  • Page 153 Telescopic machines, 28 - 43 m - Electric circuit 2 - Fuses Description of the components H28TJ+ (HB86TJ+) Marking Description 10 A Engine power supply circuit fuse 80 A Pre-heating control circuit fuse 30 A Low power control circuit main fuse and calculator Turntable movement control circuit fuse Platform movement control circuit fuse 20 A...
  • Page 154 Telescopic machines, 28 - 43 m - Electric circuit Locations FU10 Description of the components H43TPX (HB135JRT) Marking Description 10 A Engine power supply circuit fuse 80 A Pre-heating control circuit fuse 30 A Low power control circuit main fuse and calculator Turntable movement control circuit fuse Platform movement control circuit fuse 20 A...
  • Page 155 Telescopic machines, 28 - 43 m - Electric circuit 3 - Relays and terminals Locations KA32 101 105 120 103 118 240 102 215 KA37 KA46 KA43 Description of the components H28TJ+ (HB86TJ+) Marking Description Horn relay Engine start-up relay Electric pump relay Pre-heating relay Accelerator relay...
  • Page 156 Telescopic machines, 28 - 43 m - Electric circuit Description of the components H43TPX (HB135JRT) Marking Description Engine start-up relay KA37 Injection pump control relay KA43 Back-up unit cut-off relay Electric pump relay Pre-heating relay Accelerator relay General power supply relay Engine power supply relay -Battery +Battery...
  • Page 157 Telescopic machines, 28 - 43 m - Electric circuit Description of the components H28TJ+ (HB86TJ+) Marking Description Beacon light HL5 4 / 28 Lower cabin door Steering control solenoid valve / Platform movements YV28 • Accelerator relay control KM6 • Pre-heating relay control XXX Buzzer HA4 Chassis solenoid valves : YV9 (Differential lock)- YV10 (High drive speed)- YV12 (Brake release Front axle)- YV27 (Brake release Rear axle)- YV33 (Swing axle brake release)
  • Page 158 Telescopic machines, 28 - 43 m - Electric circuit Description of the components H43TPX (HB135JRT) Marking Description Beacon light HL5 2 / 4 / 28 Lower cabin door Chassis solenoid valves : YV12 (Axle brake release)- YV21A (Forward right-hand steering)- YV21B (Forward left-hand steering)- YV33 (Swing axle brake release) •...
  • Page 159 Telescopic machines, 28 - 43 m - Electric circuit 5 - Diagnosis assistance indicators Locations YV17 YV20 YV24 YV18B YV2A YV18A YV11 YV15B YV10 YV15A YV2B YV21B YV12 YV21A YV13A YV23 YV22B YV14B YV22A YV14A YV16B YV16A YV19B YV19A Description of the components : H28TJ+ (HB86TJ+) Marking Description Solenoid valve LOAD SENSING...
  • Page 160 Telescopic machines, 28 - 43 m - Electric circuit 6 - Locations and functions of the main safety features Locations : H28TJ+ (HB86TJ+) SQ12 SL80 SQ28 SQ4 - SQ9 SL70 - SL71 - SL72 SL73 SL60 - SL61 SQ13 SL3 - SL4 SL1 - SL2 SQ11 SQ41...
  • Page 161 Telescopic machines, 28 - 43 m - Electric circuit Description of the components H28TJ+ (HB86TJ+) Marking Description Function Engine overheating pressure switch Engine cut-off Engine oil pressure switch Engine cut-off Hydraulic oil overheating pressure switch Buzzer Safety high speed cut out if machine unfolded ( Hydraulic high-speed drive pressure switch YV10 locked) SL1 / SL2...
  • Page 162 Telescopic machines, 28 - 43 m - Electric circuit 6.1 - LOCATION OF THE LIMIT SWITCH AND SENSORS Locations : H43TPX (HB135JRT) A1 - A2 G1 - G2 SQ7 - SQ8 SQ13 SQ9 - SQ4 SQ12 B2 - B3 SL1-SL2-SL3-SL4 SQ42 SQ30 - SQ31 - SQ34 SQ32 - SQ33 - SQ35...
  • Page 163 Telescopic machines, 28 - 43 m - Electric circuit Description of the components H43TPX (HB135JRT) Marking Description Function Weighing relative angle measurement Controls overload Weighing absolute angle measurement Controls overload Engine overheating pressure switch Engine cut-off Engine oil pressure switch Engine cut-off Hydraulic oil overheating pressure switch Buzzer...
  • Page 164 Telescopic machines, 28 - 43 m - Electric circuit 6.2 - LOCATIONS OF THE SOLENOID VALVES Locations : H43TPX (HB135JRT) YV15 - YV16 - YV18 - YV19a - YV19b YV2 - YV3 - YV4 - YV5 YV7 - YV16 - YV34 YV35 - YV36 - YV37 YV30a - YV30b YV2 - YV8 - YV9 - YV10...
  • Page 165 Telescopic machines, 28 - 43 m - Electric circuit 7 - Buzzers Description of the components : H28TJ+ (HB86TJ+) - H43TPX (HB135JRT) Marking Description Buzzer Buzzer : • Dumping • Overload • Temperature Buzzer Platform control box : • Overload •...
  • Page 166 Telescopic machines, 28 - 43 m - Electric circuit Description of the components H43TPX (HB135JRT) Marking Description Battery charge indicator Engine overheating indicator Engine oil pressure light Beacon light option Work light option HL11 Electric pre-heating indicator HL16 Overload indicator HL17 Radius limitation indicator LTB01...
  • Page 167 Telescopic machines, 28 - 43 m - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves Locations : H28TJ+ (HB86TJ+) YV19a - YV19b YV50a - YV50b YV38 YV15a - YV15b - YV18a - YV18b YV29 - YV41 - YV42 YV51 YV9 - YV10 - YV12...
  • Page 168 Telescopic machines, 28 - 43 m - Hydraulic circuit Description of the components H28TJ+ (HB86TJ+) Marking Description Solenoid valve LOAD SENSING Boom lifting control solenoid valve Lifting / Lowering Turntable rotation control solenoid valve Left / Right Boom telescoping control solenoid valve Retraction / Extension Differential locking control solenoid valve YV10 High-speed drive control solenoid valve...
  • Page 169 Telescopic machines, 28 - 43 m - Hydraulic circuit Locations : H43TPX (HB135JRT) YV15 - YV16 - YV18 - YV19a - YV19b YV2 - YV2 - YV4 - YV5 YV7 - YV16 - YV34 YV35 - YV36 - YV37 YV30a - YV30b YV2 - YV8 - YV9 - YV10 YV21a - YV21b YV22a - YV22b...
  • Page 170 Telescopic machines, 28 - 43 m - Hydraulic circuit Description of the components H43TPX (HB135JRT) Marking Description Solenoid valve LOAD SENSING Jib, axle extension, outrigger and steering PVG solenoid valve Boom lifting control solenoid valve Turntable rotation control solenoid valve Boom telescoping control solenoid valve YV8-31 Axle extension, outrigger, steering control solenoid valves...
  • Page 171 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services® intervention number. HAULOTTE...
  • Page 172 Telescopic machines, 28 - 43 m - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 2420333140 E06.13...
  • Page 173 Telescopic machines, 28 - 43 m - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 2420333140 E06.13...
  • Page 174 Telescopic machines, 28 - 43 m - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 2420333140 E06.13...
  • Page 175 Telescopic machines, 28 - 43 m - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 2420333140 E06.13...
  • Page 176 Telescopic machines, 28 - 43 m - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 2420333140 E06.13...
  • Page 177 Electrical diagram Telescopics 28 to 43 m 1 - H28TJ+ (HB86TJ+) 1.1 - CHASSIS +12V Permanent Ground Frame 45.2 29.1 E_TOR_(0-12V) E_ANA_(0,5-4,5V) To Turret Part To the Turret Part To the Turret Part (Power Supply) (Power Supply) (Power Supply) HEAD - A Node To Turret Part S_TOR_(0-12V) S_TOR_(0-12V)
  • Page 178 Electrical diagram Telescopics 28 to 43 m 1.2 - TURNTABLE Arrêt d'urgence L C R _ G C D tourelle Vers partie moteur thermique I X X Turret emergency To engine part Stop X = NC -> NO or NO -> NC KMG2 01-2 01-9...
  • Page 179 Electrical diagram Telescopics 28 to 43 m Masse 02-1 01-21 Ground +12V Permanent 02-21 03-1 +12V continuous CNA01 - Connecteur Pupitre transport CNA01 - connector transport console 01-11 Arrêt d'urgence transport SB28 SA13 SA15 SA30 SA19 SA40 SA41 SA42 SA43 SB21 Transport 01-11...
  • Page 180 Electrical diagram Telescopics 28 to 43 m Masse 02-21 03-1 Ground +12V Permanent 02-21 +12V continuous Vers partie châssis To frame part 5RXJH %ODQF :KLWH SQ11 SQ42 SQ12 SQ13 SQ41 SQ44 1RLU %ODFN E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_ANA...
  • Page 181 Electrical diagram Telescopics 28 to 43 m 1.3 - BASKET CNB01 - Basket turret bundle connector +12V Permanent 02-1 (Power supply) 03-1 +12V Electronic Option Option (REV E) (Emergency stop) SWB13 SWB03 SWB05 SWB19 SWB12 SWB02 SWB04 SWB16 SWB17 SWB07 SWB15 Alim_+12V E_TOR...
  • Page 182 Electrical diagram Telescopics 28 to 43 m +12V Permanent 01-20 Ground 03-1 01-20 +5V Regulated 4 10 4 10 4 10 JYB03 JYB02 JYB01 Lift Telescoping Joystick Translation Joystick Joystick Alim_5V E_ANA E_ANA E_TOR E_ANA E_TOR E_ANA E_TOR E_TOR E_TOR E_TOR (0.5-2.5-4.5V) (0.5-2.5-4.5V)
  • Page 183 Electrical diagram Telescopics 28 to 43 m CNB02 - Spider bundle connector FU17 2460 (REV E) 01-6 +12V Permanent 02-17 Ground SQ28 SL60 SL61 SL70 SL71 SL72 SL73 SL80 E_ANA_(4-20mA) E_ANA_(4-20mA) E_ANA_(0,5-4,5V) E_TOR_(0-12V) E_TOR_(0-12V) E_ANA_(4-20mA) E_ANA_(4-20mA) E_TOR_(0-12V) HEAD - Node B - NBB01...
  • Page 184 Electrical diagram Telescopics 28 to 43 m 1.4 - ENGINE FU14 FU13 FU11 250A Vers partie tourelle folio 1 Vers partie tourelle folio 1 Vers partie tourelle folio 2 Vers partie tourelle Option folio 1 Vers partie tourelle folio 2 R3 R4 HL11 Vers partie...
  • Page 185 Electrical diagram Telescopics 28 to 43 m 2 - H43TPX (HB135JRT) 2.1 - SCHÉMA 1/7 FU14 FU13 FU11 250A (02-1) 05-4 (04-17) To chassis ES (02-20) To hourmeter KA37 04-16 04-19 (04-18) 02-6 03-19 03-20 02-20 HL11 ¨Côté Moteur/Engine side SA16 (03-6) (03-6)
  • Page 186 Electrical diagram Telescopics 28 to 43 m 2.2 - SCHÉMA 2/7 (01-6) 05-5 Vers Panier To Basket AU Tourelle 611D ES Turret FU10 FU16 7.5A (06-2) (06-2) (06-2) (06-2) (06-2) (06-2) Mise sous (06-2) tension Power-on (03-1) (03-1) - B$ - B$ - B$ - B&...
  • Page 187 Electrical diagram Telescopics 28 to 43 m 2.3 - SCHÉMA 3/7 (03-1) (02-21) (02-20) (04-1) Option SA13 SA18 SA17 SA15 SA21 01-16 01-17 SA22 02-4 E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_...
  • Page 188 Electrical diagram Telescopics 28 to 43 m 2.4 - SCHÉMA 4/7 (03-21) (04-1) (03-21) 05-3 Les contacts sont représentés machine repliée Sensors are reprensented folded up machine SQ41 SQ12 SQ13 SQ42 E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_TOR_(0-12V) E_ANA_(0-12V) E_ANA_(0-12V) E_ANA_(4-20mA)
  • Page 189 Electrical diagram Telescopics 28 to 43 m 2.5 - SCHÉMA 5/7 Masse / Ground +12V Permanent SQ39 SQ37 SQ30 SQ32 SQ34 SQ35 SQ38 SQ36 SQ31 SQ33 CE20 CE14 CE15 CE17 CE18 CE16 CE23 Collecteur électrique CE19 CE22 Electrical manifold 9 9 9 9 H H H H U U U U V V V V S S S S D D D D U U U U W W W W L L L L H H H H W W W W R R R R X X X X U U U U H H H H O O O O O O O O H H H H 9 9 9 9 H H H H U U U U V V V V S S S S D D D D U U U U W W W W L L L L H H H H W W W W R R R R X X X X U U U U H H H H O O O O O O O O H H H H E_ANA_(0-5V) E_ANA_(0-12V)
  • Page 190 Electrical diagram Telescopics 28 to 43 m 2.6 - SCHÉMA 6/7 (02-21) (07-1) Option (02-1) 07-18 Option Option SWB13 SWB03 SWB11 SWB06 SWB14 SWB02 SWB19 SWB04 SWB16 SWB09 SWB17 SWB08 SWB05 SWB07 SWB01 (02-1) (02-21) Alim_+12V E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR...
  • Page 191 Electrical diagram Telescopics 28 to 43 m 2.7 - SCHÉMA 7/7 (06-21) (06-21) 06-4 B400 B400 -<% -<% -<% Orientation Télescopage Translation Telescoping Levage/Relevage Driving Slewing / lifting Alim_5V E_ANA_(0.5-2.5-4.5V) E_ANA_(0.5-2.5-4.5V) E_TOR_(0-12V) E_ANA_(0.5-2.5-4.5V) E_TOR_(0-12V) E_ANA_(0.5-2.5-4.5V) E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_TOR_ E_ANA_(0-12V) E_ANA_(0-12V)
  • Page 192 Electrical diagram Telescopics 28 to 43 m...
  • Page 193 HYDRAULIC DIAGRAM Telescopics 28 to 43 m 1 - H28TJ+ (HB86TJ+) 1.1 - FOLIO 1/2 CYL 4 CYL 7 CYL 6 CYL 2 CYL 5 CYL 1 CYL 3 3/8"G 3/8"G 7/16-20UNF-2B 7/16-20UNF-2B 239 CM3 180° Ø Ø Ø CYL 6 Ø...
  • Page 194 HYDRAULIC DIAGRAM Telescopics 28 to 43 m 1.2 - FOLIO 2/2 A10VG45 EP POMPE DE TRANSLATION DRIVE PUMP PERKINS 804D 55 kW 2400T/MN VOIR FEUILLE 1/2 SEE SHHET 1/2 MINI 1200T/MN MAXI 2550T/MN VOIR FEUILLE 1/2 SEE SHEET 1/2 1 1/16-12UN-2B d=0.7 1 1/16-12UN-2B d=2.0...
  • Page 195 HYDRAULIC DIAGRAM Telescopics 28 to 43 m 2 - H43TPX (HB135JRT) 2.1 - FOLIO 1/1 LEVAGE FLECHE TELESCOPAGE 180/120 C2020 120/100 C8910 210b 7/8-14 150b 7/8-14 210b 350b 350b GROUPE SOS 3/8"G M12x1.5 YV30a YV30b 250b 108l/mn 3/4-16 3/4-16 120b 350b 240 b PERKINS...
  • Page 196 HYDRAULIC DIAGRAM Telescopics 28 to 43 m...

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