• When contacting our After Sales Service, ensure that you provide the machine model and serial number. • When ordering any consumables or spare parts, please use this manual and the Haulotte Essential catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts interchangeability and correct machine operation.
Telescopic masts 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE® will void the HAULOTTE warranty..
This manual must be kept on the machine (or in the cab in its storage case. The manual must be available to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE Services®.
The potential dangers and any specific regulations are indicated around the product by labels and identification plates. The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
Section A 3.2.3-Risk of electrocution). • At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) . Consult HAULOTTE® if it is necessary to work outside this range. • In an explosive atmosphere. • During storms (risk of lightning).
Telescopic masts - Safety precautions 2.2 - SPECIFIC INSTRUCTIONS Do not operate the product in the following situations : • If the load in the platform exceeds the maximum load authorized. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).
• Never tow the machine over extended distances (it must be transported on a trailer). For STAR 6 P only : When the machine is used in the picking mode, the area in which it is to be used must be clearly marked with a barrier to prevent access to other equipment or individuals.
Telescopic masts - Safety precautions 3.2 - POTENTIAL RISKS 3.2.1 - Risk of command system disturbance Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields. 3.2.2 - Risk of falling When in the platform, respect the following instructions : •...
Telescopic masts - Safety precautions For STAR 6 P only : • Check that the swing gates are locked. • The boxes must be securely strapped onto the tray if stacking several boxes or if the boxes are unstable (ie. the height is greater than the width or length). Use the 6 anchorage points provided for this purpose.
• Do not increase the surface area exposed to wind. The greater the surface area exposed, the more unstable the machine becomes. For STAR 6 P only : Only drive the machine when the goods to be transported on the tray are securely positioned. The operator must have full visibility of the ground on which the machine is operating.
Telescopic masts - Safety precautions 3.2.5 - Risk of burns and explosion For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-Acid is neutralised with sodium bicarbonate and water. • Do not work in an explosive or flammable atmosphere (spark, flame, etc.). •...
The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition. Additional copies can be ordered from HAULOTTE Services®. The owner (or hirer) is responsible for applying the local regulations regarding operation of the machine.
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance. Inspections and maintenance Type of Frequency Person-in-charge Intervenor Reference document intervention Before each delivery Pre-delivery Qualified HAULOTTE of sold, hired or Owner (or hirer) Operator's manual inspection Services® technician resold equipment Before operation or Pre-operation when the operator...
(Please see machine configuration). For any request for information, intervention or spare parts, specify the type and serial number of the machine. 2 - Main components STAR 6 - Major Component Location Diagram C136 STAR 6 - Description of the components Marking...
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Telescopic masts - Machine layout STAR 6 P - Major Component Location Diagram C156 C154 C155 C136 STAR 6 P - Description of the components Marking Description Chassis Platform Platform control box Tie-down (and/or lifting) points Ground control box Drive wheels...
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Telescopic masts - Machine layout STAR 8 - STAR 10 - Major Component Location Diagram STAR 8 - STAR 10 - Description of the components Marking Description Chassis Pendulum jib Platform Platform control box Slew ring Turntable assembly Tie-down (and/or lifting) points Ground control box Counterweight Drive wheels...
Do not restrain the sliding midrail to the guard rail. 3.2 - SWING DOORS For STAR 6 P only : The platform is comprised of 2 swing doors facilitating platform access. The function is assured by spring hinges returning the door to its closed position as soon as the operator has passed.
Telescopic masts - Machine layout 3.3 - ANCHORAGE POINT (PLEASE SEE MACHINE CONFIGURATION) The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual. The machine is equipped with harness anchorage points points which accept a single harness per anchorage point.
Telescopic masts - Machine layout 4 - Labels 4.1 - CLASSIFICATION PLAN 4.1.1 - Red labels The red labels indicate a potentially fatal danger. Common labels 307P228390 a Specific labels STAR 6 2420343790 e10.11...
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Telescopic masts - Machine layout Specific labels STAR 6 P Star 6 P max = 464 daN max = 17,6 daN/cm² 307P229050 Star 6P 307P228050 Star 6P 307P228060 a Specific labels STAR 8 2420343790 e10.11...
Telescopic masts - Machine layout Specific labels STAR 10 4.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common labels - CE Common labels - AS 2420343790 e10.11...
AND OPERATING PROPERLY. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations.
Telescopic masts - Machine layout Specific labels STAR 8 - STAR 10 4.1.4 - Other labels The other labels provide additional technical information. Common labels 307P227960 307P227980 7813 744 a 7813 743 a 2420343790 e10.11...
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6.10 Over 350 kV to 500 kV 7.62 Over 500 kV to 750 kV 10.67 Over 750 kV to 1000 kV 13.72 3078147890 c Specific labels ANSI : STAR 6 Specific labels ANSI : STAR 8 ANSI A92.6-2006 2420343790 e10.11...
Telescopic masts - Machine layout Specific labels, optional 4.1.5 - Green labels Green labels indicate maintenance, operations or information ( CSA standard). 2420343790 e10.11...
- Machine layout 4.2 - IDENTIFICATION Location of the STAR 6 labels - Standards CE and AS A7 - A8 - A9 - Location of the STAR 6 P labels - Standards CE and AS R1 R5 A8-A9 R2 R9 2420343790 e10.11...
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Location of STAR 8 and STAR 10 labels - Standards CE and AS A28 - A87 - Label descriptions STAR 6 (STAR 13) - STAR 6P - STAR 8 (STAR 22J) - STAR 10 (STAR 26J) - Standards CE and AS Color Marking...
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For STAR 8 and STAR Vertical crushing of the body 10 : 3078143630 For STAR 6 and STAR Maximum load in the toolbox 6 P : 307P215830 For STAR 6 P only : Do not lower while operating 307P228060 2420343790 e10.11...
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Verification of tilt operation 3078144650 CE standard : 3078143540 Yellow Socket AS standard : 3078144570 For STAR 6 only : Yellow Socket (Option 110V) 307P222230 For STAR 8 and STAR Yellow Socket (Option 115V) 10 : 3078151380 For STAR 8 and STAR...
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3078146180 For STAR 6 : 307P217370 Other Machine name logo For STAR 6 P : 307P227980 For STAR 6 P : 1 Other Small format HAULOTTE® logo For STAR 6 , STAR 307P217410 8 and STAR 10 : 2 Other...
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Telescopic masts - Machine layout Location of the STAR 6 labels - ANSI standard - CSA standard A7 - A8 - A9 J6 - A35 O5 A35 Location of STAR 8 and STAR 10 labels - ANSI standard - CSA standard...
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Telescopic masts - Machine layout Label descriptions STAR 6 (STAR 13) - STAR 8 (STAR 22J) - STAR 10 (STAR 26J) - ANSI standard - CSA standard Color Marking Description Quantity For STAR 6 : 3078152970 For STAR 8 :...
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STAR 10 : charging is forbidden 3078149280 For STAR 8 Yellow Battery charger socket and STAR 10 : 3078147580 For STAR 6 only : Yellow Battery use 3078153000 For STAR 6 : 3078153010 Yellow Emergency mast lowering For STAR 8...
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- Machine layout Color Marking Description Quantity For STAR 8 Other Battery charger and STAR 10 : 3078148620 For STAR 6 : 3078153360 Other Socket connection For STAR 8 and STAR 10 : 3078148630 For STAR 8 Other Hand pomp...
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the controls and functions indicators. 5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL PANEL STAR 6 - STAR 6 P - General view STAR 6 - STAR 6 P - Controls and indicators Marking Description Function Battery charge indicator...
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Telescopic masts - Machine layout Photo STAR 6 - STAR 6P 2420343790 e10.11...
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Telescopic masts - Machine layout STAR 8 - STAR 10 - General view STAR 8 - STAR 10 - Controls and indicators Marking Description Function Battery charge indicator Battery charger status Indicator hour-Battery charge indicator Total machine running hours-Battery charger status Move upwards : Platform control box energized Control box energizing key selector Center : De-energizes control system...
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Telescopic masts - Machine layout Photo STAR 8 - STAR 10 2420343790 e10.11...
Telescopic masts - Machine layout 5.2 - PLATFORM CONTROL BOX STAR 6 - General view 131 133 STAR 6 - Controls and indicators Marking Description Function Horn selector Horn Pulled out (activated) : Ground control box energized Emergency stop button...
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Telescopic masts - Machine layout STAR 6 P - General view 307P227960 STAR 6 P - Controls and indicators Marking Description Function Horn selector Horn Pulled out (activated) : Ground control box energized Emergency stop button Pushed down (deactivated) : De-energizes control system...
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Telescopic masts - Machine layout Photo STAR 6 Photo STAR 6 P 2420343790 e10.11...
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Telescopic masts - Machine layout STAR 8 -STAR 10 - General view STAR 8 -STAR 10 - Controls and indicators Marking Description Function Tilt indicator Machine on excessive slope Platform overload indicator Platform overload Horn selector Horn Pulled out (activated) : Ground control box energized Emergency stop button Pushed down (deactivated) : De-energizes control system Pressed down : Validation selection...
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Telescopic masts - Machine layout Photo STAR 8 - STAR 10 2420343790 e10.11...
Telescopic masts - Operating principle Operating principle 1 - Description Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic pump.The operating speed of the pump is governed by a speed regulator. The controls and start-up of the electric motor are powered by battery. To protect the user and the machine, safety systems prevent the operation of the machine beyond its capacities.
N.B.-:-All the movements are slowed down. For STAR 6 P only : The adjustable tray is equipped with a weighing system. If the load on the tray exceeds the maximum allowed load ( 90 kg(198 lb)), no movement can be activated from the control boxes.
- Operating principle 2.6 - CHASSIS TILT For STAR 6 and STAR 6 P If the machine is positioned on a slope exceeding the allowable tilt with the mast extended, the tilt control unit alerts the operator. Drive and elevation controls are cut if this situation lasts longer than 1 or 2 s (seconds).
The machine's electric system is automatically deactivated while the external power supply is connected to the machine. 2.11 - ORDER PICKER SPECIFIC For STAR 6 P only : Safety precautions When the machine is used in the picking mode, the area in which it is to be used must be clearly marked with a barrier to prevent access to other equipment or individuals.
Telescopic masts - Driving Driving 1 - Recommendations The manager of the company responsible for the commissioning of the machine must ensure that the machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in complete safety in compliance with this Operator Manual.
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Telescopic masts - Driving Example • Cylinders’ state : • No leaks. Refer to the Maintenance book. • No rust and abrasions on the cylinder rod. • Absence of foreign objects on all surfaces. • Steering system’s state : wheels, reducers, brakes and tires : •...
Telescopic masts - Driving • State of the structure's parts : Boom, jib, platform : • No cracks, damaged paint. • No distortion in metal components or visible damage. • Absence of foreign objects at the ends of boom/attachments. • Presence and check the original position of the platform control box sliding bar. •...
2.2.2 - Ground control box controls (emergency station) Refer to the corresponding operations to test the controls in the order mentioned Section E 3.2-Operation from ground position). STAR 6 - STAR 6 P Step Control Energizes control system( 125 )
- Driving 2.2.3 - Platform control box controls (driving station) Refer to the corresponding operations to test the controls in the order mentioned Section E 3.3-Operations from the platform). STAR 6 - STAR 6 P Step Control Driving and steering 133 Movements : •...
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines, and carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed..
Section C 5 - Control boxes 3.1 - TEST PROCEDURE 3.1.1 - Emergency stop button operation STAR 6 - STAR 6 P - Ground control box emergency stop button Step Action Pull the battery power switch- push button ( 124 ).
This test must be performed on the machine with the mast fully extended. For STAR 6 - STAR 6 P Pull the battery power switch push-button ( 124 ) on the lower control box. Switch on the machine from the lower control box (125).
Telescopic masts - Driving 3.1.3 - Visual and sound alarms For : STAR 6 - STAR 6 P Pull the battery power switch- push button ( 124 ). Switch the machine on (125). A sound signal (beep) sounds. For : STAR 8 - STAR 10 Pull the emergency stop switch- push buttons ( 46 ) and on the chassis (button position ON).
Telescopic masts - Driving 3.2.3 - Movement control STAR 8 - STAR 10 - Ground control box controls (emergency station) Control Action Press and hold in the mast telescoping button ( 127 ). Push the movement selector paddle ( 126 ) upwards to raise the mast. Mast telescoping Press and hold in the mast telescoping button ( 127 ).
Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements. The validation selector authorises validation of the joystick’s action for 3 seconds for STAR 6 (STAR 13) - STAR 6P and for 2 seconds for STAR 8 (STAR 22J) - STAR 10 (STAR 26J). The joystick becomes inoperative after this time limit.
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Telescopic masts - Driving Platform control box controls (driving station) STAR 6 P Control Action Set the movement selector ( 134 ) to : • High for high speed. • Slow for slow driving. Pull the drive joystick ( 133 ) forwards to move the machine forwards.
Telescopic masts - Driving Platform control box controls (driving station) STAR 8 - STAR 10 Control Action Set the movement selector ( 136 ) to driving and steering. Push the movement selector ( 138 ) upwards to move the machine forwards. Driving Set the movement selector ( 136 ) to driving and steering.
1.2 - PROCEDURE Section A 2-Pre-operation instructions For : STAR 6 - STAR 6 P Push the emergency valve located under the chassis. For : STAR 8 -STAR 10 Turn the control box activation selector key ( 92 ) downwards to activate the ground control box.
The lowering for repairs function allows the operator to be lowered to the ground in case of failure of the main power source. For STAR 6 and STAR 6P only : • Ensure that the platform is supported in the raised position whenever access is required to the power system under the power system cover at ground level.
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• The operator must not detach the strap connected to the platform until transfer is complete or while the transfer still presents a danger. If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.
During an operation of releasing the clutch from the drive system, the machine is in free wheels, the brake system is no more longer. For STAR 6 (STAR 13) - STAR6 P : Maintain the pull rod in brake release position during towing or moving the machine.
Telescopic masts - Special procedure 4 - Loading and unloading N.B.-:-When traveling up slopes, during loading or unloading HAULOTTE® recommends positioning the counterweight at the rear. 4.1 - PRINCIPLE 4.1.1 - Loading by ramp N.B.-:-The slope of the ramp is always greater than the maximum authorized slope. To authorise driving •...
Telescopic masts - Special procedure 4.1.3 - Unloading by power lift truck • While lifting, make sure that the load is evenly spread. • Lower the machine onto the support surface. 4.1.4 - Loading by lifting For : STAR 8 - STAR 10 Use a lifting beam with 4 slings of sufficient strength.
Secure the machine to the anchorage points provided for this purpose. The guardrails must be locked and/or folded back. Extensions must be locked and restrained with straps. For : STAR 6 - STAR 6 P - STAR 8 - STAR 10 Pmax Pmax...
5.1 - PRINCIPLE For : STAR 6 (STAR 13) - STAR 6 P - STAR 8 - STAR 10 The machine is equipped with an internal fault detection system. The code displayed on the hour recorder ( 91 ) shows the user what kind of fault has occurred.
• Ensure that any additional labels that relate to the option installed, are affixed to the machine in the appropriate location/s. HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The Company reserves the right to modify their product technical characteristics without notice.
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Telescopic masts - Technical characteristics Machine STAR 6 STAR 13 Characteristics Metric Imperial Metric Imperial Total weight 810 kg (1786 lb) 810 kg (1786 lb) Maximum platform load 180 kg (400 lb) 180 kg (400 lb) Maximum number of people on the...
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Telescopic masts - Technical characteristics For STAR 6 P - Technical characteristics Machine STAR 6 P Characteristics Metric Imperial Length of machine in stowed position 1,5 m (4 ft11 in) Overall width of machine 0,77 m (2 ft6 in) Machine stowed height...
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Telescopic masts - Technical characteristics For STAR 8 - Technical characteristics Machine STAR 8 STAR 22J Characteristics Metric Imperial Metric Imperial Length of machine in stowed 2,70 m (8 ft10 in) 2,70 m (8 ft10 in) position Overall width of machine 1,00 m (3 ft3 in) 1,00 m...
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Telescopic masts - Technical characteristics For STAR 10 - Technical characteristics Machine STAR 10 STAR 26J Characteristics Metric Imperial Metric Imperial Length of machine in stowed 2,70 m (8 ft10 in) 2,70 m (8 ft10 in) position Overall width of machine 1,00 m (3 ft3 in) 1,00 m...
Telescopic masts - Technical characteristics 2 - Overall dimensions General diagram STAR 6 B - F Overall dimension specifications Marking STAR 6 Mètre Feet inch 1,50 4 ft 11 in 0,76 2 ft 5 in 1,65 5 ft 5 in...
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Telescopic masts - Technical characteristics General diagram STAR 6 P Overall dimension specifications Marking STAR 6 P Mètre Feet inch 1,54 5 ft 1 in 0,77 2 ft 6 in 1,65 5 ft 5 in 1,17 3 ft 10 in...
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Telescopic masts - Technical characteristics General diagram STAR 8 -STAR 10 - B - F Overall dimension specifications Marking STAR 8 STAR 10 Mètre Feet inch Mètre Feet inch 2,70 8 ft 10 in 2,70 8 ft 10 in 1,00 3 ft 3 in 1,00 3 ft 3 in...
Telescopic masts - Technical characteristics 3.2 - MACHINE STAR 6 P Working area ft in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 19ft 8in 16ft 4in 13ft 10in 9ft 10in 6ft 6in 3ft 3in -2 m -1 m 2420343790...
Machine Test load Pound (lb) Kilogramme (kg) STAR 6 STAR 6 P STAR 8 STAR 10 STAR 26J The machine must not show any signs of permanent distortion after the test. Tests to be performed by a qualified competent person under optimal conditions and results must be fully recorded.
The stability test proves that the machine is stable in its most unfavourable position. The moment when the machine tips is calculated by combining loads in the machine's most unfavorable position of stability (load W applied over distance L). Stability table for STAR 6 T (°) Tipping moment...
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Telescopic masts - Technical characteristics Stability table for STAR 6 P T (°) Tipping moment Kilogramme Feet inch Déca Newton Mètre Pound (lb) Mètre (m) (kg) (ft in) (DaN.m) Horizontal 16-9 Stability for STAR 6 P 2420343790 e10.11...
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Telescopic masts - Technical characteristics Stability table for STAR 8 T (°) Tipping moment Kilogramme Feet inch Déca Newton Mètre Pound (lb) Mètre (m) (kg) (ft in) (DaN.m) Horizontal 21-0 Stability for STAR 8 2420343790 e10.11...
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Telescopic masts - Technical characteristics Stability table for STAR 10 T (°) Tipping moment Kilogramme Feet inch Déca Newton Mètre Pound (lb) Mètre (m) (kg) (ft in) (DaN.m) Horizontal 26-3 Stability for STAR 10 See paragraph 1.12.2 of the AS1418.10 standard for test details. The machine must return to a stable state without tipping over.
Telescopic masts - Technical characteristics 5 - Declaration of conformity CE Declarations of Conformity only apply to machines that are certified for the European market. Declaration of conformity - Electric platforms D D ECLARATION DE CONFORMITE CE ( certificate of conformity with CE-directives) Nom et adresse du constructeur ou son représentant autorisé...
Intervention register 1 - Intervention register In order to protect your HAULOTTE® guarantee, each maintenance or repair operation must be entered in the INTERVENTION REGISTER, which can be found at the end of the maintenance book delivered with your machine.
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