Haulotte STAR 8 Operator's Manual
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Haulotte STAR 8 Operator's Manual

Haulotte STAR 8 Operator's Manual

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Operator's manual
Operator's manual
STAR 8 - STAR 22J
STAR 10 - STAR 26J
24203 0
X
USA
4000357590
10.17
USA / GB

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Summary of Contents for Haulotte STAR 8

  • Page 1 Operator's manual Operator's manual STAR 8 - STAR 22J STAR 10 - STAR 26J 24203 0 4000357590 10.17 USA / GB...
  • Page 2 STAR 8 - STAR 22J - STAR 10 - STAR 26J 4000357590 10.17...

  • Page 3: Table Of Contents

    Operator's manual CONTENTS FOREWORD 1 - User responsibility ....... 1.1 - Owner's responsibility......... . . 1.2 - Employer's responsibility.
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ......2 - Working area assessment ......3 - Inspection and Functional test .
  • Page 5 Operator's manual 5 - Transportation........5.1 - Putting in transport position........5.2 - Machine layout .
  • Page 6 Operator's manual MAINTENANCE 1 - General ........2 - Maintenance Schedule .
  • Page 7 - Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi- cations to the aerial work platform must be approved by HAULOTTE®.

  • Page 8: User Responsibility

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 1 - User responsibility 1.1 - OWNER'S RESPONSIBILITY The owner (or hirer) has the obligation : • To inform operators of the instructions contained in the Operator's Manual.

  • Page 9: Operator's Responsibility

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 1.4 - OPERATOR'S RESPONSIBILITY The operator has the obligation to : • Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

  • Page 10: Safety

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 2 - Safety 2.1 - SAFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

  • Page 11: Falling Hazards

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform.

  • Page 12: Overturning / Tip-Over Hazards

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity.
  • Page 13 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword Using a machine on a slope If the tilt alarm sounds with the platform uphill : First lower the mast and then retract the mast. Do not exceed the slope limit for each operation.
  • Page 14 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword N.B.-:-The Beaufort scale of wind force is accepted internationally and is used when communicating weather conditions. A wind speed range at 10 m (32 ft 9 in) above flat, clear land is associated with each degree.

  • Page 15: Electrocution Hazards

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

  • Page 16: Explosion / Fire Hazards

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-Acid is neutralized with sodium bicarbonate and water.
  • Page 17 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword • Be aware of driving direction. • When turret is slewed/rotated 180°, the platform is now facing the rear of the machine. • Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.

  • Page 18: Uncontrolled Movement Hazards

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 2.1.7 - Uncontrolled movement Hazards Do not use a damaged or malfunctioning machine. Be aware of uncontrolled movement and always respect the following : • Maintain clearance from high voltage lines.

  • Page 19: Safety Inquiries

    Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

  • Page 20: Compliance

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 21: Owner Information Update Form

    Company stamp is mandatory : Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4000357590...

  • Page 22: Product Specifications

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Foreword 5.2 - PRODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range.

  • Page 23: Familiarization

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Familiarization 1 - General safety 1.1 - INTENDED USE To ensure the safe use of an Aerial Work Platform, support personnel must always be available on the ground. If necessary, support personnel will be required to operate the emergency functions of the machine and in rescuing the operator.

  • Page 24: Decal Content

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 1.2 - DECAL CONTENT Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms. Decals provide the following information : • The level of severity.

  • Page 25: Symbols And Colors

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 1.3 - SYMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 26: Symbols Legend And Definitions

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 1.5 - SYMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 27: Models Description

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 2 - Models description Regulations Models STAR 22J ANSI and CSA standards STAR 26J STAR 8 CE, AS and EAC standards STAR 10 4000357590 10.17...

  • Page 28: Primary Machine Components

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 3 - Primary machine components 3.1 - LAYOUT STAR 8 - STAR 22J - STAR 10 - STAR 26J 4000357590 10.17...
  • Page 29 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Marking Description Marking Description Chassis Battery isolation switch Battery charger socket Platform Telescopic mast Platform control box Pothole protection Slew ring Platform entry (hinged rail) Turntable assembly...

  • Page 30: Ground Control Box

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 3.2 - GROUND CONTROL BOX 3.2.1 - Layout General view 4000357590 10.17...
  • Page 31 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Controls and indicators Marking Name Description Function Pulled out : E-stop activated SB801 E-stop button Pushed in : E-stop deactivated Battery charging indicator Battery charger status Move upwards : Platform control box...

  • Page 32: Activ'screen

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 3.2.2 - ACTIV'Screen Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status.

  • Page 33: Haulotte Activ'screen

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization HAULOTTE Activ'Screen 2 Icon Description Function Icon Description Function HAULOTTE Activ'Screen 2 ACTIV’Screen 4000274010 B Navigation buttons - Above Activ'Screen display Permits scrolling up through Used to refuse or cancel a...
  • Page 34 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Battery status • Display battery charge status Maintenance use •...
  • Page 35 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Information text Software part number • Display machine software code Software version + Screen •...
  • Page 36 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Access code screen comes on -...
  • Page 37 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Present fault • Display machine fault code Platform control box E-stop • Displays if E-stop button pushed. button pressed in (de- Possible use of Overriding. energized) 4000357590...

  • Page 38: Platform Control Box

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 3.3 - PLATFORM CONTROL BOX 3.3.1 - Layout General view 4000357590 10.17...
  • Page 39 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Controls and indicators Marking Name Description Function HL800 Tilt indicator Machine on excessive slope HL802 Platform overload indicator Platform overload Press and hold the horn button to sound the horn...
  • Page 40 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Marking Name Description Function Pressed down (activated) : Movement selection Drive and steer control (Without activating the joystick ( 244 ), under 8 s, the movement is cancelled.)

  • Page 41: Performance Specifications

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 4 - Performance Specifications 4.1 - TECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. CE, AS and EAC standards Machine STAR 8...
  • Page 42 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization ANSI and CSA standards Machine STAR 22J STAR 26J Characteristics - Dimensions Imp. Imp. Maximum working height 8,75 m 28 ft 9 in 9,95 m 32 ft 8 in...

  • Page 43: Working Area / Range Of Motion

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 4.2 - WORKING AREA / RANGE OF MOTION STAR 8 - STAR 22J - STAR 10 - STAR 26J 4000357590 10.17...

  • Page 44: Decals And Markings Locations

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization 5 - Decals and markings locations CE and AS standards - STAR 8 - STAR 10 — 1/2 4000357590 10.17...
  • Page 45 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization CE and AS standards - STAR 8 - STAR 10 — 2/2 4000357590 10.17...
  • Page 46 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization CE and AS standards Marking Color Description Quantity STAR 8 STAR 10 Height of the floor and load 4000420030 4000419940 Blue Maximum Pressure per Tire - Floor Loading...
  • Page 47 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Marking Color Description Quantity STAR 8 STAR 10 Verification of tilt operation 4000272920 Do not interchange 4000504670 Blue Hand pump 307P227170 Blue Brake release 4000361570 Blue Anchorage point - Traction...
  • Page 48 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization EAC standard - STAR 8 - STAR 10 — 2/2 4000357590 10.17...
  • Page 49 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization EAC standard - STAR 8 - STAR 10 — 2/2 4000357590 10.17...
  • Page 50 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization EAC standard Marking Color Description Quantity STAR 8 STAR 10 Height of the floor and load 4000420040 4000419990 Blue Maximum Pressure per Tire - Floor Loading 4000325390...
  • Page 51 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Marking Color Description Quantity STAR 8 STAR 10 Blue Caution helmet compulsory 307P226680 Blue Obligatory routing 307P227510 Do not travel down slopes in high speed 307P226990 No admittance to unauthorized persons...
  • Page 52 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization ANSI and CSA standards - STAR 22J - STAR 26J — 1/2 4000357590 10.17...
  • Page 53 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization ANSI and CSA standards - STAR 22J - STAR 26J — 2/2 4000357590 10.17...
  • Page 54 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization ANSI and CSA standards Marking Color Description Quantity STAR 22J STAR 26J In english : In english : 4000420060 4000420000 In french : In french : Height of the floor and load...
  • Page 55 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Marking Color Description Quantity STAR 22J STAR 26J Blue Battery isolation switch 4000420660 Other Decal AC 4000425350 Other Demineralized Water 4000668080 Not illustrated Option — Working area / Range of motion...
  • Page 56 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Familiarization Notes 4000357590 10.17...

  • Page 57: Pre-Operation Inspection

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 58: Working Area Assessment

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.

  • Page 59: Inspection And Functional Test

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection 3 - Inspection and Functional test 3.1 - DAILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 60 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection Daily inspection Visual inspection without disassembly Check level To check by test Corrected applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate...
  • Page 61 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection Absence of cracks, broken parts, damaged paint No deterioration and visible damage No screws missing / loose parts No foreign body in joints or slides Presence of securely fitted maintenance devices (safety stand) All compartments covers open and lock properly Frame, axle, steering system, stabilizers arms ...
  • Page 62 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection Battery electrolyte level Level of centralized battery refilling No screws missing / loose parts Presence and good condition of hydraulic hose Presence and good condition of engine components Presence and good condition of the batteries: terminations and clamps, electrolyte level ...

  • Page 63: Safety Functional Checks

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 64: Activation Of Controls

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection 4.2 - ACTIVATION OF CONTROLS The enable switch must be actived to allow any movement. The "Enable Switch" system depends on the machine configuration and will consist of one of the following : •...

  • Page 65: Slope Warning Device

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection 4.5 - SLOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed.

  • Page 66: Machine Braking

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Pre-operation inspection 4.8 - MACHINE BRAKING When electric power is cut off, the machine stops automatically. Performance levels may be reduced in the following situations : • Descending a bumpy ramp.

  • Page 67: Operation Instructions

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions Operation instructions 1 - Operation 1.1 - INTRODUCTION Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine. An auxiliary device is available at the ground control box to assist in the rescue of people in an emergency.

  • Page 68: Ground Control Box

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 2 - Ground control box 2.1 - TO START AND STOP THE MACHINE • Pull the E-Stop button at the ground control box. • Turn the control box activation selector key ( 92 ) downwards to activate the ground control box.

  • Page 69: Platform Control Box

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 3 - Platform control box 3.1 - TO START AND STOP THE MACHINE To start the machine : At the ground control box : • The E-stop button on the ground control box must be in ON position (pulled out / activated).

  • Page 70: Mast Movement Controls

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 3.3 - MAST MOVEMENT CONTROLS Control Action Press button ( 251 ) to select Mast extend / retract movement Push the joystick ( 244 ) forwards with joystick trigger pressed in to extend the mast.

  • Page 71: Emergency Procedure

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 4 - Emergency procedure 4.1 - IN CASE OF POWER LOSS If an operating problem prevents the platform occupant from descending, a competent operator can perform the emergency procedures from the ground level.

  • Page 72: Jib Manual Lowering Procedure

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 4.1.2 - Jib manual lowering procedure • Press the centre of the solenoid valve under the jib cylinder to lower the jib. • Release it to halt lowering.

  • Page 73: To Rescue Operator In Platform

    HAULOTTE® provides a ground control emergency system that should be used to safely bring the operator into such a position that appropriate medical attention could be provided.
  • Page 74 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions Procedure : • Turn the control box activation selector key ( 92 ) downwards to activate the ground control box. • Push the "overriding" button ( 245 ) on the ACTIV'Screen.

  • Page 75: Manual Emergency Lowering Procedure

    Do not attempt to perform this procedure using the multi electro-hydraulic valve bank without having already been trained by HAULOTTE Services®. All safety functions are inoperative and hazardous situations may occur. Improper use of equipment will result in death or serious injuries.
  • Page 76 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 1 + 2 A : Mast lifting 1 + 2 A : Mast rotation (towards left) 1 + 2 B : Mast rotation (towards right) 1 + 2 A : Chassis rotation (to the right)

  • Page 77: Transportation

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5 - Transportation 5.1 - PUTTING IN TRANSPORT POSITION During loading, ensure that : • The loading ramp can support the machine weight. • The loading ramp is correctly attached to transport vehicle.

  • Page 78: Unloading

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.3 - UNLOADING Before unloading, check that the machine is in good condition. • Remove the tie downs. • Switch the machine on. • Move progressively the drive joystick (244).

  • Page 79: Electric Brake Release

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.4.1 - Electric brake release To tow a broken-down machine, release brake. Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine.

  • Page 80: Storage

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.5 - STORAGE The machine can be stored in a designated area when not in use. If it has been stored for longer than 3 months without use then a periodic inspection must be conducted.

  • Page 81: Loading By Ramp

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.6 - LOADING BY RAMP To avoid any risk of sliding during loading, ensure that : • The loading ramp can bear the load. • The loading ramp is correctly attached.

  • Page 82: Safety Precautions

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.8.1.1 - Safety precautions It is the responsibility of the Operator to ensure there are no personnel or obstructions to safely perform the operation. 5.8.1.2 - Necessary equipment •...

  • Page 83: Procedure For The Use Of Slings

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.8.1.4 - Procedure for the use of slings The machine must be completely stowed. Turntable line up with the chassis. Designated lifting points are marked/labeled with the following symbol Position the spreaders line up with the chassis.

  • Page 84: Safety Precautions

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.8.2.1 - Safety precautions It is the responsibility of the Operator to ensure there are no personnel or obstructions to safely perform the operation. 5.8.2.2 - Necessary equipment •...

  • Page 85: Procedure For The Use Of Slings

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.8.2.4 - Procedure for the use of slings The machine must be completely stowed. Turntable line up with the chassis. Designated lifting points are marked/labeled with the following symbol Position the spreaders line up with the chassis.

  • Page 86: Loading And Unloading With Forklift

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 5.9 - LOADING AND UNLOADING WITH FORKLIFT • Lower the mast and jib. The machine must be in the fully stowed transport position. • Ensure that the machine controls are in the OFF position.

  • Page 87: Hydraulic Oil

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 6 - Hydraulic oil External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range. It is recommended to use the hydraulic oil according to weather condition. Refer to the table below.

  • Page 88: Battery Care And Maintenance

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions 7 - Battery care and maintenance 7.1 - CENTRALIZED BATTERY REFILLING In cold weather conditions, centralized battery filling does not function. Perform battery filling manually. N.B.-:-Levelling of the elements should always be done after charging the batteries.
  • Page 89 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions When should the batteries be charged ? : • Do not let the battery discharge to below 20 %. • When the batteries are discharged to between 35 % and 80 % of their nominal capacity.
  • Page 90 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Operation instructions How to maintain battery autonomy ? : • Do not charge the batteries in cold temperatures. • The battery life is reduced when the machine is used in cold temperatures (< 0 °C(32 °F) ).

  • Page 91: General Specifications

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications General Specifications Notes 4000357590 10.17...

  • Page 92: Machine Dimensions

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 1 - Machine dimensions Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position.
  • Page 93 STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications CE, AS and EAC standards Machine STAR 8 STAR 10 Marking Specifications - Dimensions Imp. Imp. Overall length of machine 2,70 m 8 ft 10 in...

  • Page 94: Major Component Masses

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 2 - Major component masses N.B.-:-Masses measured with empty tanks. Component STAR 8 STAR 22J STAR 10 STAR 26J Frame assembly mass 645 kg - 1420 lb...

  • Page 95: Wheel/Tire Assembly

    • Consistent wear of the ground contact surface greater than Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
  • Page 96 STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist. • Remove the wheel nuts.

  • Page 97: Options

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 5 - Options 5.1 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM (IF FITTED) 5.1.1 - Description General Specification Activ' Shield Bar : • The Activ' Shield Bar is a device designed to reduce the risk of entrapment against the control panel when the platform is in confined spaces.

  • Page 98: Characteristics

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 5.1.2 - Characteristics Marking Description Activation bar Electrical box "RESET" button Green indicator light Blue flashing indicator, indicates activation bar operates 4000357590 10.17...

  • Page 99: Safety Precautions

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 5.1.3 - Safety precautions It is mandatory to ensure that the Activ' Shield Bar is functional at each start-up of the machine Do not use the Activ' Shield Bar as a handhold. This could result in an inadvertent triggering of the Activ' Shield Bar.

  • Page 100: Pre-Operation Inspection

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 5.1.4 - Pre-operation inspection • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service.

  • Page 101: Specific Decals

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications 5.1.6 - Specific decals Location of the decals Marking Description Quantity Part number Electrical box 4000614500 Activ' Shield Bar instructions 4000612200 Activ' Shield Bar controls 4000206690...
  • Page 102 STAR 8 - STAR 22J - STAR 10 - STAR 26J - General Specifications Notes 4000357590 10.17...

  • Page 103: General

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 104: Maintenance Schedule

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. According to the current regulations, this machine has been designed for a minimum service life of 10 years.

  • Page 105: Inspection Program

    Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.

  • Page 106: Daily Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 107: Major Inspection

    This evaluation must take place after 10 years of operation and then repeated every 5 years thereafter. The severity of operating conditions may require frequent inspections. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician. This inspection includes : •...

  • Page 108: Repairs And Adjustments

    Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.

  • Page 109: Other Information

    • When contacting our After Sales Service, ensure that you provide the machine model and serial number. • When ordering any consumables or spare parts, please use this manual and the HAULOTTE® Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts interchangeability and correct machine operation.

  • Page 110: Conditions Of Warranty

    • If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.
  • Page 111 • Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

  • Page 112: Subsidiary Contact Information

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No.

  • Page 113: California Warning

    STAR 8 - STAR 22J - STAR 10 - STAR 26J - Other information 2.1 - CALIFORNIA WARNING For electric (battery operated) machines CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
  • Page 114 STAR 8 - STAR 22J - STAR 10 - STAR 26J - Other information Notes 4000357590 10.17...

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