Haulotte HT23RTJ O Maintenance Book
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Haulotte HT23RTJ O Maintenance Book

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Table of Contents

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Maintenance Book
MAINTENANCE BOOK
HT23RTJ O - HT23RTJ O SW -
HT67RTJ O - HT23RTJ PRO -
HT23RTJ PRO SW - HT67RTJ PRO
4001055250
E 10.21
USA / GB

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Summary of Contents for Haulotte HT23RTJ O

  • Page 1 Maintenance Book MAINTENANCE BOOK HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO 4001055250 E 10.21 USA / GB...
  • Page 2 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO 4001055250 E 10.21 USA / GB...

  • Page 3: Table Of Contents

    2.3 - HAULOTTE Services®........
  • Page 4 1.2.2 - HAULOTTE Activ'Screen 2 ......1.3 - Platform control box ......... . .
  • Page 5 Maintenance Book Inspection and maintenance schedule 1 - Inspection program ..... 2 - Daily inspection ......3 - Preventive maintenance .
  • Page 6 Maintenance Book Battery (ies) ......MS0110 - Universal plug ..... . . MS0133 - Weighing adjustment procedure MS0164 -...
  • Page 7 Maintenance Book Front axle locking function check ..MP0008 - Air filter replacement - Kubota - V2403 MP0010 - engine ........Air filter replacement - Kubota - D1803 MP0010 - CRTE5 engine .
  • Page 8 Maintenance Book Trouble shooting and diagram 1 - Trouble shooting ..... . 1.1 - Recommendations......... . . 1.2 - Description .

  • Page 9: Preface - Foreword

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Preface - Foreword Preface - Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business.

  • Page 10: Symbols And Colors

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Preface - Foreword 1 - Symbols and colors Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information.
  • Page 11 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Preface - Foreword Decals Color Title Description Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury.
  • Page 12 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Preface - Foreword Notes 4001055250 E 10.21 USA / GB...

  • Page 13: Safety

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Safety Safety 1 - General safety rules 1.1 - AINTENANCE IMPLEMENTATION Your safety and the safety of the people around are essential.

  • Page 14: Uncontrolled Movement Hazard

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Safety Note : • Using the machine during maintenance is strictly forbidden. • Do not climb onto the covers. • The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors).

  • Page 15: Electric Shock Hazards

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Safety 1.3 - LECTRIC HOCK AZARDS The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors.

  • Page 16: Explosion / Fire Hazards

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Safety 1.4 - XPLOSION AZARDS Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A...

  • Page 17: Maintenance And Repair Training

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Safety 2 - Maintenance and repair training 2.1 - WNER S RESPONSABILITY The owner (or hirer) has the obligation to inform technician of the instructions contained in the Operator Manual and Maintenance Book.

  • Page 18: Product Modification

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Safety 2.5 - RODUCT MODIFICATION In a constant effort to improve the quality of machines, HAULOTTE continually monitors technical improvements that enable to develop products with improved safety and greater reliability. The target being that HAULOTTE®...
  • Page 19 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Familiarization Notes 4001055250 E 10.21 USA / GB...

  • Page 20: Primary Machine Components

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 1 - Primary machine components 1.1 - AYOUT HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO...
  • Page 21 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Marking Description Marking Description Chassis Ground control box + Universal plug Front driven steering axle Tilt sensor Rear drive and/or steer wheel...

  • Page 22: Ground Control Box

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 1.2 - ROUND CONTROL BOX 1.2.1 - Layout General view 4001055250 E 10.21 USA / GB...
  • Page 23 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Marking Name Description Function By pressing on : Tilt the platform towards the front of the machine.
  • Page 24 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Marking Name Description Function SA801 "Overriding system" control By pressing on : Authorize movements from the ground control box in case of overload (Use ONLY in case of emergency)
  • Page 25 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Marking Name Description Function DPF regeneration SA300FC By pressing on : Regeneration start-up required : De-energizes control system Control box activation key...

  • Page 26: Haulotte Activ'screen 2

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 1.2.2 - HAULOTTE Activ'Screen 2 Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status.
  • Page 27 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization On initial start-up of the machine or after 3 day of inactivity, the following screens are displayed in order.
  • Page 28 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Access code not yet entered Access code entered is correct (Level 1, 2 or 3...
  • Page 29 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function The machine can be personalized with a user identification code.
  • Page 30 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Emergency mode is activated when : • The E-Stop at platform control box is pushed in (de-energized).
  • Page 31 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine)
  • Page 32 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) •...
  • Page 33 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) •...
  • Page 34 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) •...
  • Page 35 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Icon Description Function Icon Description Function DPF regeneration in progress, high • Light stays on during Warning icons zone...
  • Page 36 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) •...
  • Page 37 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine)
  • Page 38 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) •...
  • Page 39 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine)
  • Page 40 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Layout Engine’s automatic preheat system...
  • Page 41 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Fuel level is low.
  • Page 42 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine)
  • Page 43 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) F12.01 bus CAN...
  • Page 44 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) •...
  • Page 45 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Machine fault (Will be visible - depending on the machine) Machine fault icons Failure code F01.xx Fault - Variator...
  • Page 46 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Machine fault (Will be visible - depending on the machine) Machine fault icons Failure code F05.xx Fault - joystick...
  • Page 47 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Notes 4001055250 E 10.21 USA / GB...

  • Page 48: Platform Control Box

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 1.3 - LATFORM CONTROL BOX 1.3.1 - Layout General view 4001055250 E 10.21 USA / GB...
  • Page 49 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Controls and indicators Marking Name Description Function Move forward : Forward drive Drive joystick Move backwards : Reverse drive...
  • Page 50 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Marking Name Description Function Start or stop the engine (depending on the Engine start-up / stop SA303 machine's operating status) by pressing the push-...

  • Page 51: Display Panel (Led's 101 - 117)

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 1.3.2 - Display Panel (LED'S 101 - 117) Upper control box display LED 101 LED 102 LED 103 LED 104...
  • Page 52 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Marking Name Symbol Function LED 112 HL800 Tilt LED 113 HL804 Radius limit LED 114 HL802 Overload LED 115 HL250 Turret at 180°...
  • Page 53 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Symbol Description Machine switched on : • Rapid flashing : Machine is ON, but platform control box is not active but the ground control box is ON •...
  • Page 54 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Symbol Description Platform leveling +/- 10° : 0° • Illuminated if the angle of the platform reaches +/- 10° in relation to the horizontal and movement control 0°...
  • Page 55 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Notes 4001055250 E 10.21 USA / GB...

  • Page 56: List Of Actuators And Sensors

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 2 - List of actuators and sensors 2.1 - ENSORS AND ACTUATORS Sensors and actuators 4001055250 E 10.21 USA / GB...
  • Page 57 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Name Description Relay - Generator control EL906 Light - Activ' Lighting System Counterweight light EL907 Light - Activ' Lighting System Boom light...
  • Page 58 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Name Description YV390 Detector - Boom safety up / down YV520 Valve - Boom movements YV521 Detector - ILS boom angle...

  • Page 59: The Working Zone Control

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 2.2 - HE WORKING ZONE CONTROL 2.2.1 - Machine positions The function "Machine position" defined the several specific machine position and corresponding sensors management requirements : •...
  • Page 60 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Position Sensor state (dual load configuration) SQ590=OFF & SQ591=OFF & SQ521=OFF & SQ533=OFF SQ590=OFF & SQ591=OFF & SQ533=OFF & SQ521=ON SQ590=OFF &...

  • Page 61: Power Source - Engine Specifications

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 3 - Power source - Engine specifications 3.1 - ENERAL SAFETY AND SPECIFIC INTERVENTIONS ON MOTOR The technician should take all steps to protect themselves or others against all risks of injury inherent in his intervention.

  • Page 62: Consumables

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 3.3 - ONSUMABLES Consumable HAULOTTE® code Packaging Air filter (system) 2324007620 Primary air filter 4000044230 Secondary air filter 4000044240...

  • Page 63: Consumables (Oils - Fuels - Engine Oil - Coolant Level

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 4 - Consumables (Oils - Fuels - Engine oil - Coolant level...) 4.1 - N.B.-:-T HESE FUELS CAN BE USED ON ANY TYPE OF MECHANICAL INJECTION ENGINE...

  • Page 64: Engine Oil

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 4.2 - NGINE OIL The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation.

  • Page 65: Hydraulic Oil

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 4.3 - YDRAULIC OIL Hydraulic oils must comply with the following requirements : • Oil filterability must be compatible with absolute filters 5 µ...

  • Page 66: Gear Motor Oil

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 4.4 - EAR MOTOR OIL The recommended oil is EP type, the characteristics of which comply with standards MIL-L-2105 and API GL5.

  • Page 67: Grease

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 4.7 - REASE N.B.-:-R EFER TO ONSOMMABLES Shell gadus S2 Grease for Polyplex Units Standards V220AC 2 telescope Bardahl grease...

  • Page 68: Marine Protection

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 4.8 - ARINE PROTECTION In harsh environments (high levels of salinity in the atmosphere: close to the sea, industrial environment with chloride emissions and/or humidity >...

  • Page 69: Machine Specifications

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization 5 - Machine specifications 5.1 - OVEMENT SPEED To allow checking operation, refer to the following table about originally time per movement. If the values measured by test are not equal to the following : •...
  • Page 70 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Familiarization Notes 4001055250 E 10.21 USA / GB...

  • Page 71: Inspection Program

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Inspection and maintenance schedule 1 - Inspection program The machine must be inspected at regular intervals in accordance with the requirements set out in the country of use and at least once a year.

  • Page 72: Preventive Maintenance

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule 3 - Preventive maintenance Maintenance operations must be carried out by a qualified technician chosen by the owner and ensure that the machine operates correctly.
  • Page 73 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 1 - Every 250H Page or Every 250H associated Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot...
  • Page 74 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 1 - Every 6 months or 500H Page or Every 6 months or 500H...
  • Page 75 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 1 years or 1000H Page or Every 1 years or 1000H...
  • Page 76 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 2 years or 2000H Page or Every 2 years or 2000H...
  • Page 77 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 3000H Page or Every 3000H associated Comments procedure KUBOTA D1803 CRTE5 / V2403CR T4B / V2403CR T5B engine...

  • Page 78: Periodic Inspection

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine. This must take place prior to the sale or resale of the machine and every 1 year.
  • Page 79 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule Page or Periodic associated Comments procedure General Check for the presence, cleanliness and readability of the manufacturer's plates, security...

  • Page 80: Major Inspection

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Inspection and maintenance schedule 5 - Major inspection The inspection is a thorough inspection of the machine to ensure that it is fully functional. It must be carried out after 10 years then every 5 years.

  • Page 81: Structural Part Inspection

    Structural part inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
  • Page 82 General data Structural part inspection MS0001 4 - Control and maintenance To guarantee the integrity of the machine, it is necessary to carry out periodical controls on the mechanical structure such as defines hereafter. 4.1 - AILY INSPECTION All the accessible structural part without disassembling must be subjected to a fast visual inspection.
  • Page 83 General data Structural part inspection MS0001 Example In the event of suspicion of crack, a cleaning and a sweating are to be carried out to guarantee the integrity of the part before reassembly. Check presence and torque of each bolts and screw used to assembly part listed in Section Familiarization. Refer to spare part catalog for additional information if needed.
  • Page 84 If the difference between two measurements does not exceed 4 cm (1.575 in) : the test is validated. If the difference between two measurements exceeds 4 cm (1.575 in), to contact HAULOTTE Services® or to carry out the additional tests described below.

  • Page 85: Pins And Bearing Inspection

    Pins and bearing inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 86 General data Pins and bearing inspection MS0002 4 - Control and maintenance Inspection of the pins, stop pins, bushings and bearings must be carried out according to the recommendations Section D - Inspection and maintenance schedule : • Fast visual inspection without disassembling Section D - Inspection and maintenance schedule : •...
  • Page 87 General data Pins and bearing inspection MS0002 5 - Criteria of replacement The pins, stop pins, bushes and bearing must be replaced as soon as one of the anomalies quoted above is noted. Bearing and bushes must be imperatively changed at the end of 10 years of use. 6 - Procedure of reassembly 6.1 - INS AND BUSHES...
  • Page 88 General data Pins and bearing inspection MS0002 6.2 - EARINGS For the reassembly of bearings, respect the following stages : • Clean boring and/or the pins to remove all the foreign bodies. • Slightly lubricate boring and/or pins. • Lubricate the ring of the bearing slightly. •...

  • Page 89: Cylinder Inspection

    Cylinder inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
  • Page 90 • If the difference between two measurements does not exceed 4 cm (1.575 in) : the test validates correct operation. • If the difference between two measurements exceeds 4 cm (1.575 in), contact HAULOTTE Services® or carry out the additional tests described below.
  • Page 91 General data Cylinder inspection MS0003 Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke. • Fix the cylinder with a comparator : •...
  • Page 92 General data Cylinder inspection MS0003 Check : Pipe weld connection. Rod weld connection. Ring. Rod. Piston. 4001055250 E 10.21 USA / GB...

  • Page 93: Braking Test Procedure

    Braking test procedure 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
  • Page 94 • Stopped machine, measure the distance between the wheel axles and traced reference mark on the ground : • If the distance lies between 0.2 m (0ft 8in) and 2,7 m (8 ft 11 in), the test is validated. • If not, Contact HAULOTTE Services® to repair the system. 4001055250 E 10.21...

  • Page 95: Torque Values

    Torque Values 1 - Metric torque chart For screws HAULOTTE®, use columns ( A ), ( B ) and ( C ) : • Screw ( 1 ) grey dull dry, use colums ( A ) • Screw ( 1 ) grey dull greasy, use column ( B ) •...
  • Page 96 General data Torque Values MS0005 SAE fastener torque chart SAE fastener torque chart This charts is to be used as a guide only unless noted elsewhere in this manual A574 High strength Grade 5 Grade 8 black oxide bolts Size Thread Lubed Lubed...
  • Page 97 General data Torque Values MS0005 3 - Hydraulic couplings and hoses tightening torque charts Hydraulic fitting torque (Tolerance = 0 / +10%) BSPP threads according to ISO1179 Torque Thread ft-lbs G1/4 G3/8 G1/2 G3/4 G1" G1"1/4 G1"1/2 UNF threads according to ISO11926-2/3 Torque Thread ft-lbs...
  • Page 98 General data Torque Values MS0005 Metric threads according to ISO 6149-2/3 or ISO9974 / DIN 3852-1 Torque Torque ISO 6149-2/3 DIN 3852-1 Thread ft-lbs ft-lbs M10x1,0 M12x1,5 M14x1,5 M16x1,5 M18x1,5 M20x1,5 M22x1,5 M26x1,5 M33x2,0 M42x2,0 N.B.-:- ISO6149: S ). ISO9974 / DIN3852: EALING WITH O RING WITHOUT ANY RETAINING RING OR FORM...
  • Page 99 General data Torque Values MS0005 4 - HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO Sub-assemblies Concerned elements Torque Wheels 300 Nm Wheel studs / Driving reducer Loctite 243 - Normal threadlocker...
  • Page 100 General data Torque Values MS0005 Notes 4001055250 E 10.21 USA / GB...

  • Page 101: Tires (Tyres) And Pressures - Wheel

    Chassis and turret Tires (Tyres) and pressures - Wheel replacement MS0006 Chassis and turret Tires (Tyres) and pressures - Wheel replacement 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the work area •...
  • Page 102 • Consistent wear of the ground contact surface greater than 25% Tires and rims are critical components for the stability of the machine. For safety reasons. : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
  • Page 103 300 N.m / 221 lb.ft Metric torque value / Imperial torque Machine type Wheel type value HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - Drive wheel 300 N.m / 221 lb.ft HT23RTJ PRO SW - HT67RTJ PRO 4001055250 E 10.21...
  • Page 104 Chassis and turret Tires (Tyres) and pressures - Wheel replacement MS0006 Notes 4001055250 E 10.21 USA / GB...

  • Page 105: Fuel Tank - Filling-Up

    Fuel tank - Filling-up 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 106 Chassis and turret Fuel tank - Filling-up MS0009 5 - Filling Touch the exterior of the filling hole with the pump spout before starting pouring to avoid any risk of static electricity causing sparks. Make sure you are standing up-wind to avoid being splashed by the fuel. Loosen and remove the tank cap .

  • Page 107: Slew Ring Inspection

    Chassis and turret Slew ring inspection MS0010 Chassis and turret Slew ring inspection 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. For safety reasons, imperatively respect the following stages during the tests : •...
  • Page 108 Chassis and turret Slew ring inspection MS0010 3.1 - HA16RTJ - HA16RTJ O - HA16RTJ PRO - HA46RTJ O - HA46RTJ PRO ONLY • 2 by tie rod (B) Slew ring : • 2 nipples on the raceways inside the slew ring •...
  • Page 109 Please refer to follow value for this procedure using a torque wrench. Machine type Metric torque value Imperial torque value HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - 215 Nm 158.6 lb ft HT23RTJ PRO SW - HT67RTJ PRO...
  • Page 110 • Check the appearance of the teeth. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®). Replace slew ring in the following cases : •...
  • Page 111 In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as previously. • If the difference between two measurements does not exceed 2 mm (0.08 in) : the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. 4001055250 E 10.21...
  • Page 112 Chassis and turret Slew ring inspection MS0010 Notes 4001055250 E 10.21 USA / GB...

  • Page 113: Condition Of The Cables Inspection - Criteria

    After completion of work, all the covers and safety devices must be positioned back completely and operational. 3 - Control wire rope system To guarantee a full safety use of the machine , Haulotte recommends respecting the following inspections : 3.1 - AILY CHECK •...
  • Page 114 • Check that the cable is properly seated in the pulley. • Check that nothing blocks the chain guides. • Check the condition of the cables. If any of the following defects are observed, replace the pair of cables. Replace defective parts with genuine HAULOTTE® replacements. 4001055250 E 10.21...
  • Page 115 To be completed HA20RTJ_O_PRO To be completed H21TX - H23TPX - H25TPX 9 mm HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ 11,2 mm PRO - HT23RTJ PRO SW - HT67RTJ PRO H43TPX 19 mm • No broken strands must be observed, in particular at the ends.
  • Page 116 4 - Tension checking This operation must be realized as of the first 50 hours, then every 250 h hours or 6 months. For the particular procedures of adjustment untreated in maintenance book, it is necessary to contact HAULOTTE Services®.

  • Page 117: Check And Replacing The Pads

    Upper boom Check and replacing the pads MS0013 Upper boom Check and replacing the pads 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Preliminary operation The operations of disassembling if they exist should be carried out only on the installations completely disconnected and must be entrusted only to people having the necessary technical training.
  • Page 118 Upper boom Check and replacing the pads MS0013 4 - Check the worn of friction pads Check the telescoping friction pad wear indicators. Change the pad if the indicator is not visible. 5 - Removing / Replacing the pads Changing the top intermediate tube and telescope upper and side pads without removing the boom. •...
  • Page 119 Upper boom Check and replacing the pads MS0013 • Take off the rear hood by removing the 4 flanged nuts. • Take off the connecting rod ( 1 ) by removing 2 pins ( 2 ) and ( 3 ). •...
  • Page 120 Upper boom Check and replacing the pads MS0013 Dismantling the lifting beam assembly (extension cables) : • Undo the nuts to remove the cables from the lifting beam. • Use a caliper to measure the compression of the spring washers and adjust to the same compression when reassembling the unit.
  • Page 121 Upper boom Check and replacing the pads MS0013 • Undo the 6 screws ( 2 ). • First pull, then remove the cross member ( 3 ). N.B.-:-T HE FINAL CONFIGURATION IS AS FOLLOWS N.B.-:-T HE FINAL CONFIGURATION IS AS FOLLOWS The final configuration is as follows : •...
  • Page 122 Upper boom Check and replacing the pads MS0013 • Remove the top right side pad ( 2 ). • Remove top left pad ( 3 ). • Remove the top left side pad ( 4 ). N.B.-:-T HE FINAL CONFIGURATION IS AS FOLLOWS The final configuration is as follows : •...
  • Page 123 Upper boom Check and replacing the pads MS0013 • Pull the cable support plate ( 1 ) back to the rear of the telescope cylinder. N.B.-:-G ( 1 ) ENTLY PULL THE CABLE SUPPORT PLATE ON THE BACK SO THAT YOU CAN RECOVER THE EXTENSION CABLES INSIDE THE BOOM BASE HOUSING Removing the top and side pads at the top of the telescope : : •...
  • Page 124 Upper boom Check and replacing the pads MS0013 Notes 4001055250 E 10.21 USA / GB...

  • Page 125: Ms0014 - Procedure Of Dismantling / Reassembling Telescope Cylinder

    Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 Upper boom Procedure of dismantling / reassembling telescope cylinder 1 - Scope of intervention In this document you will find the necessary information to remove the telescope cylinder 2 - You will need •...
  • Page 126 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Take off the rear hood by removing the 4 flanged nuts. • Take off the connecting rod ( 1 ) by removing 2 pins ( 2 ) and ( 3 ). Dismantling the lifting beam assembly (extension cables) : •...
  • Page 127 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Remove the 2 screws holding the lifting beam. • Unscrew the position switch cable. • Remove the lifting beam cables. • Remove the lifting beam. • Take off the rear hood by removing the ( 1 ) flanged nuts. •...
  • Page 128 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Remove the lifting beam cables. N.B.-:-D O NOT DISCONNECT THE LIFTING BEAM FROM THE RETRACTION CABLES Removing the cylinder guide cross member : • Remove the 2 pads ( 1 ) from the top of the cross member. •...
  • Page 129 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Remove the left- and right-hand side flanges. Removing the retraction cables on the telescope : • Fold back the pin stop covers which must be replaced with new covers when reassembling.
  • Page 130 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Extend the cylinder : • Sling the cylinder via the connecting rod fastening. • Lift the cylinder to free it from the recesses, then pull it • Pull the cylinder up to the opening at the back of the turntable. N.B.-:-B EFORE COMPLETELY FREEING THE CYLINDER YOU MUST...
  • Page 131 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Use the wooden prop to prop up the cylinder so that you can position the cylinder retaining strap on the other side of the opening. • Pull the cylinder out to approximately 2500 mm (8 ft 2 in) from the pulley axis.
  • Page 132 Upper boom Procedure of dismantling / reassembling telescope cylinder MS0014 • Remove the cylinder. Replace the cables and the pulleys. N.B.-:-R EASSEMBLE IN THE REVERSE ORDER OF DISMANTLING 4001055250 E 10.21 USA / GB...

  • Page 133: Boom Adjustment Procedure

    Upper boom Boom adjustment procedure MS0015 Upper boom Boom adjustment procedure 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary operation For safety reasons, imperatively respect the following stages during the tests : •...
  • Page 134 Upper boom Boom adjustment procedure MS0015 2 - On the front of the machine : • Tight the chain until having a length of 20 mm +/- 1 mm. (From the lock- nut to the extremity of the screw, see the following picture). •...

  • Page 135: Boom Angle Sensor Adjustment

    Upper boom Boom angle sensor adjustment MS0018 Upper boom Boom angle sensor adjustment 1 - You will need • OPTIMIZER console • Standard tool kit • Place barriers around the perimeter of the work area • Protective goggles • Gloves Exclusively use tools and auxiliary average adapted.
  • Page 136 Upper boom Boom angle sensor adjustment MS0018 Sensor adjustment : • Set the mechanical cam sensor to change state at this position (passage from ON to OFF) having previously set the position of the sensor on the bracket adjustment for the wheel is perfectly centered on the profile of the cam.

  • Page 137: Hoses Inspection - Replacement

    Hydraulics Hoses inspection - Replacement MS0020 Hydraulics Hoses inspection - Replacement 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Control and inspections The state of hoses devices plays a significant role in the safety of the machines.
  • Page 138 Hydraulics Hoses inspection - Replacement MS0020 4 - Hoses Reassembly For safety reasons, respect imperatively the following conditions of reassembly : • Using the reference marks carried out previously; carry out the courses of hoses. • During the fixing of the hoses, respect the tightening torques below. Tightening torque table Description Torque (JIC)

  • Page 139: Pressure Adjustment

    Hydraulics Pressure adjustment MS0022 Hydraulics Pressure adjustment 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Pressure adjustment To allow checking operation, refer to the following table about originally pressure adjustment If the values measured by test are not equal to the following :...
  • Page 140 Hydraulics Pressure adjustment MS0022 3 - Adjustment of pressures 3.1 - ORT PLUG FOR PRESSURES CONTROL All pressures could be ckecked by connecting a pressure gauge on port M as shown below 4001055250 E 10.21 USA / GB...
  • Page 141 Hydraulics Pressure adjustment MS0022 3.2 - RESSURE ADJUSTMENTS ON PUMP • Load Sensing. • Main flow. • The pump is preset at a load sensing pressure of 20b (+-2b)/290 psi. • The pump is preset at a main pressure of 240b (+-5b)/3480 psi. Marking Function Value...
  • Page 142 Hydraulics Pressure adjustment MS0022 Notes 4001055250 E 10.21 USA / GB...

  • Page 143: Hydraulic Ways

    Hydraulics Hydraulic ways MS0023 Hydraulics Hydraulic ways 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 4001055250 E 10.21 USA / GB...
  • Page 144 Hydraulics Hydraulic ways MS0023 2 - Turntable - HT23RTJ O - HT23RTJ O SW - HT67RTJ O Folio 1 / 2 4001055250 E 10.21 USA / GB...
  • Page 145 Hydraulics Hydraulic ways MS0023 Folio 2 / 2 4001055250 E 10.21 USA / GB...
  • Page 146 Hydraulics Hydraulic ways MS0023 3 - Turntable - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO Folio 1 / 2 4001055250 E 10.21 USA / GB...
  • Page 147 Hydraulics Hydraulic ways MS0023 Folio 2 / 2 4001055250 E 10.21 USA / GB...
  • Page 148 Hydraulics Hydraulic ways MS0023 4 - Chassis - HT23RTJ O - HT23RTJ O SW - HT67RTJ O Folio 1 / 2 4001055250 E 10.21 USA / GB...
  • Page 149 Hydraulics Hydraulic ways MS0023 Folio 2 / 2 4001055250 E 10.21 USA / GB...
  • Page 150 Hydraulics Hydraulic ways MS0023 5 - Chassis - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO Folio 1 / 2 4001055250 E 10.21 USA / GB...
  • Page 151 Hydraulics Hydraulic ways MS0023 Folio 2 / 2 4001055250 E 10.21 USA / GB...
  • Page 152 Hydraulics Hydraulic ways MS0023 6 - Upper boom 4001055250 E 10.21 USA / GB...
  • Page 153 Hydraulics Hydraulic ways MS0023 7 - Jib 4001055250 E 10.21 USA / GB...
  • Page 154 Hydraulics Hydraulic ways MS0023 Notes 4001055250 E 10.21 USA / GB...

  • Page 155: Dismantling / Reassembling Wheels Reducer

    Chassis and turret Dismantling / Reassembling wheels reducer MS0026 Chassis and turret Dismantling / Reassembling wheels reducer 1 - You will need • PPE (Personal Protective Equipment: glove, safety shoes, glasses, etc ...) • Grease-remover • Rags • Standard tool kit •...
  • Page 156 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 3 - Tightening and torquing bolts If an air impact wrench is used to tighten bolts, extreme care should be taken to ensure that the bolts are not tightened beyond their specified torque. The following steps describe how to tighten and torque bolts or socket head cap screws in a bolt circle.
  • Page 157 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 Perform Roll Check, Leak Chake and Brake Check if applicable prior to disassembling the unit. Drain oil from unit. Note the condition and volume of the oil. Remove retaining Ring ( 6G ) by prying the open end of Retaining Ring out of the groove in the Ring Gear ( 1E ) with a screwdriver, then grasp the loose end with pliers and pull the Retaining Ring com- pletely out of the groove.
  • Page 158 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 Using a 1/8" diameter punch, drive the Roll Pin ( 4G ) into the Planet Shaft ( 4E ) until it bottoms against the Spindle ( 1A ). Grasp the Roll Pin ( 4G ) using needle nosed pliers or some sort of hooked tool, and pull the Planet Shaft ( 4E ) out of the Spindle ( 1A ).
  • Page 159 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 5 - Input carrier disassembly Using a 1/8" diameter punch, drive the Roll Pin ( 4G ) into the Planet Shaft ( 3E ) until it bottoms against the Carrier ( 3A ). Using a soft face hammer, tap the Planet Shaft ( 3E ) out of the Carrier ( 3A ).
  • Page 160 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 6 - Hub Spindle disassembly Place unit on special fixture with Spindle ( 1A ) flange end down. Don't sit on Coupling ( 7 ). Remove 2 Set Screws ( 1G ) and Bearing Nut ( 1F ) using T-206569. It may be necessary to heat the Locknut ( 1F ) to break down the loctite.
  • Page 161 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 7 - Spindle brake disassembly N.B.-:-T ( 8 ). HIS PROCEDURE APPLIES ONLY TO UNITS WITH INTEGRAL NPUT RAKE Eye protection must be worn while performing the steps in this procedure. Place Spindle ( 1A ) such that the flange side is up.
  • Page 162 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 8 - Cover disassembly Remove O-Ring ( 17 ) from groove in Cover ( 6A ). Remove Thrust Washer ( 2 ) from Cover ( 6A ) pockets, if necessary. Unscrew 2 Hex Head Bolts ( 6C ) and remove Disengage Cap ( 6B ) from Cover ( 6A ). Pull Disengage Rod ( 6D ) out from Cover ( 6A ).
  • Page 163 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 9 - Assembly- Input carrier subassembly Apply a liberal coat of grease to the bore of one Input Planet Gear ( 3F ). Line the inside of the Planet Gear ( 3F ) with 14 Needle Rollers ( 3C ). N.B.-:-T HE LAST ROLLER INSTALLED MUST BE INSTALLED END WISE HAT IS...
  • Page 164 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 10 - Assembly- Output planet gear subassembly Apply a liberal coat of grease to the bore of one Output Planet Gear ( 4F ). Line the inside of the Planet Gear ( 4F ) with 14 Needle Rollers ( 4C ). N.B.-:-T HE LAST ROLLER INSTALLED MUST BE INSTALLED END WISE HAT IS...
  • Page 165 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 Grease Seal ( 1K ) and insert it into groove of Adaptor ( 1N ). Install O-Ring ( 8F ) into the outside O-Ring groove of the Adaptor ( 1N ). Insert the Adaptor Subassembly into Spindle ( 1A ) with the O-Ring port on the spindle flange OD cen- tered between 2 motor mounting holes on the Adaptor ( 1N ).
  • Page 166 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 Using appropriale tool install 2 Set Screws ( 1G ) into Bearing Nut ( 1F ) threaded holes. Make sure Set Screw is driven into the spindle thread. Tighten the set screws to damage the thread and stake the edge of Ihe nut around the Set Screws ( 1G ) so the nut will not loosen.
  • Page 167 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 14 - Assembly- Main Assembly N.B.-:-A LI COMPONENTS SHOULD RECEIVE A GENEROUS AMOUNT OF LUBRICANT OIL AS THEY ARE BEING ASSEMBLED Place Hub-Spindle Subassembly on the bench. Grease O-Ring ( 18 ) and place it into groove of Hub ( 1D ). Place Ring Gear ( 1E ) onto Hub ( 1D ).
  • Page 168 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 15.2 - T HE LEAK TEST MAIN UNIT The purpose of a leak test is to make sure the unit is air tight. You can tell if your unit has a leak if the pressure gauge reading on your leak checking fitting starts to fall after the unit has been pressurized and allowed to equalize.
  • Page 169 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 17 - Roll testing (Measure torque) Screw 1 bolt down into the hub and rotate the hub so that the bolt is at twelve o'clock. Position the torque wrench so that it is perpendicular to the vertical centerline as shown. The correct reading can only be made if the torque wrench is pulled slowly (approximately 3.5 rpm ) and smoothly towards you.
  • Page 170 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 18 - Assembly drawing Spindle Lip seal Tapered bearing assembly Housing Ring gear Bearing nut Socket head set screw Stud 4001055250 E 10.21 USA / GB...
  • Page 171 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 Quad seal Spring Thrust washer Motor adaptor Thrust spacer Carrier Thrust washer Needle bearing Planet shaft Planet gear Thrust washer Needle bearing Thrust spacer Planet shaft Planet gear Roll pin Thrust washer Retaining ring- internal Cover Disengage cap...
  • Page 172 Chassis and turret Dismantling / Reassembling wheels reducer MS0026 O-ring O-ring Bolt Retaining ring Bolt Pressure plug 4001055250 E 10.21 USA / GB...

  • Page 173: Procedure Of Dismantling / Reassembling

    2 - Procedure The HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO series machines feature an innovative modular cage design, which allows for the replacement of different components individually, without the need to replace the complete cage.

  • Page 174: Procedure Of Dismantling / Reassembling

    Upper boom Procedure of dismantling / reassembling cage MS0027 Control box cover ASB2 Upper control box Link part : Platform Vibrating cords Platform support Flooring Platform Tool tray 4001055250 E 10.21 USA / GB...
  • Page 175 Upper boom Procedure of dismantling / reassembling cage MS0027 2.1 - EMOVE INSTALL THE CONTROL BOX SUPPORT AND TOOL TRAY 2.1.1 - Removal • Open control box cover. • Disconnect the main cables at their connectors either side of the control box (not shown). •...
  • Page 176 Upper boom Procedure of dismantling / reassembling cage MS0027 2.2 - EMOVAL REPLACEMENT OF FLOOR SECTION N.B.-:-T HE FLOOR PANELS ARE IN SECTIONS DEPENDING ON THE PLATFORM SIZE N.B.-:-T HERE ARE DIFFERENT OPTIONS FOR THE FLOOR MATERIAL BUT THE PROCEDURE REMAINS UNCHANGED N.B.-:-T HE FLOOR PANELS CAN BE REMOVED WITHOUT REMOUNTING ANY OTHER PIECES 2.2.1 - Removal...
  • Page 177 Upper boom Procedure of dismantling / reassembling cage MS0027 2.3 - EMOVAL REPLACEMENT OF CAGE ASSEMBLY N.B.-:-T HE CAGE CAN BE REMOVED WITHOUT DEMOUNTING ANY OTHER PIECES BUT THE FLOORING AND ENTRY GATE WILL STAY FIXED TO THE CAGE T IS RECOMMENDED TO FIRST REMOVE THE FLOOR PANELS TO ALLOW EASIER ACCESS 2.3.1 - Removal •...
  • Page 178 Upper boom Procedure of dismantling / reassembling cage MS0027 • Remove the pedal from the platform with its harness. • Remove the upper control box: 2.1.Remove/re-install the control box support and tool tray. • Remove the 2 clevis pins and the 2 axles at the platform side. •...
  • Page 179 Upper boom Procedure of dismantling / reassembling cage MS0027 2.4 - EMOVE REPLACE LOAD CELL 2.4.1 - Removal • See: 2.3.Removal/replacement of cage assembly. • Disconnect the load cell harness. • Remove the 2 clevis pins and the 2 axles at the platform link side. •...
  • Page 180 Upper boom Procedure of dismantling / reassembling cage MS0027 • Put the platform support ( 6 ) on the load cell ( 2 ). • Grease the pins ( 7 ) and ( 8 ) • Put the pins ( 7 ) and ( 8 ) through the parts ( 6 ) and ( 2 ) •...

  • Page 181: Hydraulic Rotary Actuators

    Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators 1 - You will need • PIPE VISE • HEX WRENCH • ASSORTED SCREWS • SAFETY GLASSES • END CAP REMOVAL TOOLS •...
  • Page 182 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Exploded View 4001055250 E 10.21 USA / GB...
  • Page 183 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Item Description Quantity Housing Shaft Piston sleeve End cap 103.1 Screw 103.2 Washer 106.1 Port plug 106.2 Port plug Lock pin Set screw T-Seal T-Seal O-Ring Cup seal Back-up ring 304.1 Exclusion seal Wear guide...
  • Page 184 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 3 - Disassembly Avoid personal injury and machinery damage : Read the Service and Repair Manual for proper installation, maintenance and repair procedure. To avoid injury or damage to product : Secure produc to slotted table or vise.
  • Page 185 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Using a metal bar or similar tool, unthread the end cap ( 4 ) by turning it counterclockwise. Remove the end cap ( 4 ) and carefully set aside for later inspection.
  • Page 186 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Every actuator has two sets of small punched timing marks that indicate timing between the gear sets. The lo- cation and appearance of the marks can vary slightly be- tween models.
  • Page 187 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 As in step 9 above, before removing the piston ( 3 ), mark the housing ( 1 ) ring gear in relation to the piston outside diameter gear. There should now be timing marks on the housing ( 1 ) ring gear, the piston ( 3 ) and the shaft ( 2 ).
  • Page 188 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Remove the wear guide ( 302 ) from the end cap ( 4 ) and shaft ( 2 ). Remove the main pressure seal ( 205 ). Remove the thrust washer ( 304 ) from the end cap ( 4 ) and shaft ( 2 ).
  • Page 189 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Remove the outside diameter piston seal ( 202 ) from the piston. Remove the inside diameter piston seal ( 200 ). 4001055250 E 10.21 USA / GB...
  • Page 190 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 4 - Inspection N.B.-:-P RIOR TO ASSEMBLY OF ACTUATOR THESE STEPS MUST BE CLOSELY FOLLOWED TO INSURE PROPER OPERATION OF THE ACTUATOR Clean all parts in a solvent tank and dry with compressed air prior to inspecting. Carefully inspect all critical areas for any surface finish abnormalities: Seal grooves, bearing grooves, thrust surfaces, shaft surface, housing bore and gear teeth.
  • Page 191 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 5 - Assembly Avoid personal injury and machinery damage : Read the Service and Repair Manual for proper installation, maintenance and repair procedure. To avoid injury or damage to product : Secure produc to slotted table or vise.
  • Page 192 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Using a seal tool install the main pressure seal ( 205 ) onto shaft ( 2 ) and end cap ( 4 ). Use the seal tool in a circular motion.
  • Page 193 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Beginning with the inner seal ( 200 ) insert one end of backup ring in the lower groove and feed the rest in using a circular motion. Make sure the wedged ends overlap correctly.
  • Page 194 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Insert the shaft ( 2 ) into the piston ( 3 ). Be careful not to damage the piston seals. Do not engage the piston gear teeth yet. Looking at the actuator from the end opposite the shaft flange, use the exisitng timing marks to align the gear teeth on the shaft ( 2 ) with the gear teeth on the inside of the piston ( 3 ).
  • Page 195 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Coat the threads on the end of the shaft with anti-seize grease to prevent galling. Thread the end cap ( 4 ) onto the shaft ( 2 ). Make sure the wear guide remains in place on the end cap as it is threaded into the housing ( 1 ).
  • Page 196 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Insert the set screws ( 113 ) over the lock pins. Tighten to 25 in-lbs (2.8 Nm). 6 - Greasing Thrust Washers After the actuator is assembled but before it is put into ser- vice, the thrust washer area must be packed with Lithium grease.
  • Page 197 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 7 - Testing the Actuator Avoid personal injury and machinery damage : Read the Service and Repair Manual for proper installation, maintenance and repair procedure. To avoid injury or damage to product : Secure produc to slotted table or vise. Spraying fluids.
  • Page 198 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Bleeding may be necessary if excessive backlash is exhibited after the actuator is connected to the hydraulic system. The OEM does not specify all actuators with bleed nipples ( A ), see the drawing below for their location. The following steps are recommended when a minimum of 2 gallons ( 8 liters) is purged.
  • Page 199 6.Swollen seals and composite bearings caused by incompat- Re-build the actuator. Use fluid that is compatible with seals and ible hydraulic fluid (Standard actuators only) bearings. Contact HAULOTTE Services® for more information. 7.Air in actuator Purge air from actuator. See bleeding procedure starting of this manual.
  • Page 200 Upper boom Procedure of dismantling / reassembling hydraulic rotary actuators MS0028 Notes 4001055250 E 10.21 USA / GB...

  • Page 201: Kubota Diesel Engine

    KUBOTA diesel engine To ensure the maintenance of the engines, please go to our website https://www.e-technical-information.com to consult the supplier manuals whose reference for this engine is 4000053020 / 4001094430. If access is denied, contact your HAULOTTE® branch.. 4001055250 E 10.21...
  • Page 202 Chassis and turret KUBOTA diesel engine MS0029 1 - Localization identification plate • If you need to contact HAULOTTE Services® for spare parts or other, think up the serial number of your engine. 4001055250 E 10.21 USA / GB...
  • Page 203 Chassis and turret KUBOTA diesel engine MS0029 2 - Names of parts D1503-M-E3 - D1703-M-E3 - D183-M-E3 - V2003-M-E3 -V2403-M-E3 - V2004-M-T-E3 - D1803-M-DI-E3 - V2403-M-DI-E3 4001055250 E 10.21 USA / GB...
  • Page 204 Chassis and turret KUBOTA diesel engine MS0029 V3600-E3 - V600-T-E3 - V3300-E3BG - V3600-T-E3BG 4001055250 E 10.21 USA / GB...
  • Page 205 Chassis and turret KUBOTA diesel engine MS0029 Intake manifold Speed control lever Engine stop lever Shut off solenoid Fuel feed pump Cooling fan Engine hook Oil filter cartridge Fuel filter Oil filler plug Exhaust manifold Alternator Starter Fan belt Oil pressure switch Flywheel Oil drain plug Oil pan...
  • Page 206 Chassis and turret KUBOTA diesel engine MS0029 D1803-CR-E5 – D1803-CR-TE5 – D1803-CR-TIE5 – V2403-CR-E5 – V2403-CR-TE5 – V2403-CR-TIE5 4001055250 E 10.21 USA / GB...
  • Page 207 Chassis and turret KUBOTA diesel engine MS0029 EGR pipe (Exhaust Gas Re-circulation) Differential pressure sensor EGR valve (Exhaust Gas Re-circulation) Boost sensor Air intake accelerator Feed pump Oil filler plug Oil pan Fuel line Cooling fan Fan belt Engine hook Oil drain tap Oil drain plug Fan belt...
  • Page 208 Chassis and turret KUBOTA diesel engine MS0029 3 - Operating the engine 3.1 - TARTING THE ENGINE NORMAL To avoid personal injury : • Do not allow children to approach the machine while the engine is running. • Be sure to install the machine on which the engine is installed, on a flat place. •...
  • Page 209 Chassis and turret KUBOTA diesel engine MS0029 3.2.3 - Color of exhaust While the engine is run within the rated output range : • The color of exhaust remains colorless. • If the output slightly exceeds the rated level, exhaust may become a littele colored with the output level kept constant.
  • Page 210 Chassis and turret KUBOTA diesel engine MS0029 4 - Maintenance To avoid personal injury : • Be sure to conduct daily checks, periodic maintenanc, refueling or cleaning on a level surface with the engine shut off and remove the key. •...
  • Page 211 Chassis and turret KUBOTA diesel engine MS0029 • Diesel Fuel Specification Type and Sulfur Content % (ppm) used, must be compliant with all applicable emission regulations for the area in which the engine is operated. • Use of diesel fuel with sulfur content less than 0.10 % (1000 ppm) is strongly recommended. •...
  • Page 212 Chassis and turret KUBOTA diesel engine MS0029 5 - Periodic service 5.1 - Fuel is flammable and can be dangerous. You should handle fuel with care. To avoid personal injury : • Do not mix gasoline or alcohol with diesel fuel. This mixture can cause an explosion. •...
  • Page 213 Chassis and turret KUBOTA diesel engine MS0029 • Cetane Rating : The minimum recommended Fuel Cetane Rating is 45. A cetane rating greater than 50 is preferred, especially for ambient temperatures below -20°C (-4°F) or elevations above 1500 m (5000 ft). •...
  • Page 214 Chassis and turret KUBOTA diesel engine MS0029 5.1.2 - Air bleeding the fuel system To avoid personal injury : • Do not bleed a hot engine as this could cause fuel to spill onto a hot exhaust manifold creating a danger of fire.
  • Page 215 Chassis and turret KUBOTA diesel engine MS0029 5.1.3 - Checking the fuel pipes To avoid personal injury : • Check or replace the fuel pipes after stopping the engine. Broken fuel pipes can cause fires. Check the fuel pipes every 50 hours of operation : •...
  • Page 216 Chassis and turret KUBOTA diesel engine MS0029 5.2.2 - Precaution at overheating The event that the coolant temperature is nearly or more than the boiling point is called "OVERHEATING". While running, make the following checks to see that all parts are working correctly. If anything is unusual, inspect it, referring to the relevant description in "MAINTENANCE"...
  • Page 217 KUBOTA diesel engine MS0029 Always use a 50/50 mix of long-life coolant and clean soft water in Kubota engines. Contact HAULOTTE Services® concerning coolant for extreme conditions. : Long-life coolant (hereafter LLC) comes in several types. Use ethylene glycol (EG) type for this engine.
  • Page 218 Chassis and turret KUBOTA diesel engine MS0029 6 - Carriage and storage 6.1 - ARRIAGE To avoid personal injury : • Fix the engine securely not to fall during operation. • Do not stand near or under the engine while carrying it. •...
  • Page 219 Chassis and turret KUBOTA diesel engine MS0029 7 - Troubleshooting If the engine does not function properly, use the following chart to identify and correct the cause. Diagnosis Problem Probable cause Solution • Check the fuel tank and fuel filter. •...
  • Page 220 • At every 2 times of oil change, oil filter cartridge should be replaced. oil or improper lubrication • Check to see if the engine bearing clearances is within factory specs. Fuel governing device bad • Contact HAULOTTE Services® for repairs Fuel is of extremely poor • Select good quality fuel. quality...
  • Page 221 • Replace parts. leakage Incorrect injection timing • Adjust to proper timing. Unsuitable fuel used • Use the specified fuel. N.B.-:-I HAULOTTE S ®. F THE CAUSE OF TROUBLE CAN NOT BE FOUND CONTACT ERVICES 4001055250 E 10.21 USA / GB...
  • Page 222 Chassis and turret KUBOTA diesel engine MS0029 Notes 4001055250 E 10.21 USA / GB...

  • Page 223: Battery (Ies)

    Electric Battery (ies) MS0110 Electric Battery (ies) 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Technical specifications Type 12 V DC, Group 34/78...
  • Page 224 Electric Battery (ies) MS0110 3 - Battery inspection Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions. : Put on protective clothing and eye wear. Be sure that the battery cable connections are free of cor- rosion.
  • Page 225 Photo 1 - HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO Photo 2- B+ / B- - HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW -...
  • Page 226 Electric Battery (ies) MS0110 Battery charge status according to density and temperature 4 - Battery • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. • Top up the electrolyte level, if necessary. •...

  • Page 227: Universal Plug

    Turntable Universal plug MS0133 Turntable Universal plug 1 - You will need • The tracker with its cable. • A clamp to strip the wires. • A clamp to crimp the wires. • Place barriers around the perimeter of the work area 1 person 2 - Procedure Step 1 :...
  • Page 228 Turntable Universal plug MS0133 Universal connector Pin 1 + permanent battery Pin 2 GND (0 V) Pin 3 + battery voltage • Machine with engine : Engine ON information. Pin 4 • Electrical machine : Movement and driving information. Pin 5 Power ON information Pin 6 Pin 7...

  • Page 229: Weighing Adjustment Procedure (Calibration)

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 230 Platform Weighing adjustment procedure (calibration) MS0164 3 - Risk prevention Means of protection to be used when implementing the range Appropriate workwear Gloves – In accordance with standard NF EN 60 903 Face shield – In accordance with standard NF EN 166 / Safety shoes EN 170 Specific protective measures to be used for the stage concerned :...
  • Page 231 Platform Weighing adjustment procedure (calibration) MS0164 5 - Assembly of the vibrating wire load cell • Position the machine on a flat ground, stabilized and in a released environment. • Mark out the work area. • Cut the contact, to remove the key, open the battery cut if fitted. •...
  • Page 232 Platform Weighing adjustment procedure (calibration) MS0164 6 - Assembly of the vibrating wire load cell • Assembly of the load cell ( 2 ) on the link part • Grease the pins ( 4 ) and ( 5 ) • Put the pins ( 4 ) and ( 5 ) through the parts ( 1 ) and ( 2 ) •...
  • Page 233 Platform Weighing adjustment procedure (calibration) MS0164 7 - Calibration procedure The machine is equipped with a 2 channel load cell type weight management system, mounted between the platform and the boom assembly. The location of the load cell means calibration is required when the system values become out of correct range, or when any of the platform sub assembly components (cage, support, flooring etc) are replaced.
  • Page 234 Platform Weighing adjustment procedure (calibration) MS0164 7.1 - TARE CALIBRATION Before any calibration procedure, make sure to remove from the basket / platform all options weighing more than 15 kg / 33 lbs (Welding machine support, Basket mesh, ...). For calibration with a fixed or adjustable weight, the load must integrate the weight of all basket options. To calibrate the tare follow the procedure(Access code LEVEL 2 is required).
  • Page 235 Platform Weighing adjustment procedure (calibration) MS0164 N.B.-:-C HECK THE LOAD ACCORDING TO ÉRIFICATIONS F NOT GO TO ALIBRATION WITH A LOAD 4001055250 E 10.21 USA / GB...
  • Page 236 Platform Weighing adjustment procedure (calibration) MS0164 7.2 - ALIBRATION WITH A LOAD FROM KG TO Before any calibration procedure, make sure to remove from the basket / platform all options weighing more than 15 kg / 33 lbs (Welding machine support, Basket mesh, ...). For calibration with a fixed or adjustable weight, the load must integrate the weight of all basket options.
  • Page 237 Platform Weighing adjustment procedure (calibration) MS0164 • Select the desired value 4001055250 E 10.21 USA / GB...
  • Page 238 Platform Weighing adjustment procedure (calibration) MS0164 Gain of Load Management System with adjustable weight 4001055250 E 10.21 USA / GB...
  • Page 239 Platform Weighing adjustment procedure (calibration) MS0164 7.3 - HECKS 7.3.1 - Control the load with HAULOTTE DIAG N.B.-:-B ’ EFORE ANY LOAD CHECK AND WAITS FOR THE STABILIZATION OF THE BASKET DURING T TOUCH THE BASKET DURING THE MEASURE The access to the menu is via the following menu : MACHINE SETTING/CALIBRATION/CONTROL WEIGHT N.B.-:-T...
  • Page 240 Platform Weighing adjustment procedure (calibration) MS0164 Notes 4001055250 E 10.21 USA / GB...

  • Page 241: Remove/Re-Install Jib Cylinder

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 242 Remove/Re-install jib cylinder MS0224 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need • Jib cylinder : 4000475520 •...
  • Page 243 Remove/Re-install jib cylinder MS0224 5 - Removal • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Mark out the work area (barriers, cones, marking tape). • Restrict access to the area (restricted access sign). •...
  • Page 244 Remove/Re-install jib cylinder MS0224 • Remove the 2 end-play take up screws. • Withdraw the pin from the cylinder but leave the pin used for withdrawal in place. Only remove it after removing the pin on the rod side • Remove the rod-side clevis pin and remove the pin. 4001055250 E 10.21 USA / GB...
  • Page 245 Remove/Re-install jib cylinder MS0224 • Hold the cylinder and remove the extraction pin on the back side. • Slide the cylinder to free it of the ratchet strap. • Remove the cylinder. • Remove the cylinder. 6 - Re-installation • If you are installing a new cylinder, note the traceability number. 4001055250 E 10.21 USA / GB...
  • Page 246 Remove/Re-install jib cylinder MS0224 • Perform the operations in the reverse order of dismantling. • Position the cylinder so that the greasers are accessible. N.B.-:-C LEAN OFF ANY RESIDUAL OIL OR GREASE • Remember to refit the pin stop screws. Tightening at a torque of 22 Nm. N.B.-:-C LEAN OFF ANY RESIDUAL OIL OR GREASE •...
  • Page 247 Remove/Re-install jib cylinder MS0224 • Grease the pins, the seals, and the bored holes. • Check that the seals are on the connections before reconnecting the hoses. To avoid the hoses twisting when they are connected to the rigid tubes, hold them firmly when tightening the couplings.
  • Page 248 Remove/Re-install jib cylinder MS0224 Notes 4001055250 E 10.21 USA / GB...

  • Page 249: Remove - Replace Wheel Pivot And Gear Motor

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 250 Chassis Remove - Replace wheel pivot and gear motor MS0225 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need •...
  • Page 251 Chassis Remove - Replace wheel pivot and gear motor MS0225 5 - Removal • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Mark out the work area • Place the machine in its folded position(Unless repair or maintenance work requires it to be left in the machine in a appropriate configuration).
  • Page 252 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Remove the wheel and lay it down flat on a pallet with the outer side downwards. • Loosen the screw and remove the clevis pin . • Relive the pin connecting the steering tie-rod to the wheel steering pivot. •...
  • Page 253 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Sling the wheel pivot and gear motor unit. • Apply a small amount of tension on the bridge crane. • Remove the locking pin screws and withdraw the pins connecting the steering pivot to the chassis.
  • Page 254 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Sling the assembly by the holes in the wheel steering pivot. • Position the unit, inserting the studs through the rim. • Unscrew the 2 screws holding the motor on the reduction gear. 4001055250 E 10.21 USA / GB...
  • Page 255 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Loosen the 8 screws connecting the reduction gear to the wheel steering pivot. Mark the position of the reducer on the wheel pivot before removal. • Sling the steering pivot. •...
  • Page 256 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Remove the hydraulic motor. 6 - Re-installation • Remount in reverse order to removal. • If the reduction gear has been replaced, note its traceability number. And add the amount of oil per reduction gear 0.77 l / 0.20 gal. •...
  • Page 257 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Tighten the 2 screws on the reduction gear to a torque of 57 Nm. N.B.-:-U SE A WRENCH WITH AN EXTENSION CORD • When reinstalling the wheel pivot, grease the pivots. •...
  • Page 258 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Grease the pins via the greasers. Position the conical part of the nut facing the wheel rim. The flat part of the nut is towards the outside of the wheel.
  • Page 259 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Tighten the wheel nuts evenly to the torque of 300 Nm. • Tighten the screws crosswise. 4001055250 E 10.21 USA / GB...
  • Page 260 Chassis Remove - Replace wheel pivot and gear motor MS0225 7 - Additional operations • Check the oil level in the reduction gear when the wheels lift off the ground : • Unscrew the 2 central plate screws. • Flip the plate over. •...
  • Page 261 Chassis Remove - Replace wheel pivot and gear motor MS0225 • Turn the reduction gear to position the oil top-up, filling and drain plugs. N.B.-:-T HE LEVEL CAN ONLY BE ESTABLISHED WHEN THE PLUG IS POSITIONED IN THE HORIZONTAL AXIS OF THE REDUCTION GEAR •...
  • Page 262 Chassis Remove - Replace wheel pivot and gear motor MS0225 Notes 4001055250 E 10.21 USA / GB...

  • Page 263: Remove - Replace Load Cell

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 264 Platform Remove - Replace load cell MS0226 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves 4 - You will need • Load cell — 4000068580 •...
  • Page 265 Platform Remove - Replace load cell MS0226 • Switch off the ignition and remove the ignition key. • Place a do not operate tag at the start/stop switch location to inform personnel that the equipment is being worked on. • Cut the clamp bands. •...
  • Page 266 Platform Remove - Replace load cell MS0226 • Disconnect the load cell. • Loosen the screws and remove the clevis pins . N.B.-:-H OLD THE LOAD CELL WITH ONE HAND TO PREVENT IT FALLING • Extract the 2 pins on the jib side. •...
  • Page 267 Platform Remove - Replace load cell MS0226 6 - Re-installation • Remount in reverse order to removal. • Tighten the screws of the male clevises to a torque of 44 Nm. Ensure the load cell is refitted the right way round. •...
  • Page 268 Platform Remove - Replace load cell MS0226 Notes 4001055250 E 10.21 USA / GB...

  • Page 269: Remove/Replace The Telescope Cylinder

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 270 Upper boom Remove/replace the telescope cylinder MS0227 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need • The telescopic cylinder : 166P348020 •...
  • Page 271 Upper boom Remove/replace the telescope cylinder MS0227 5 - Removal • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Mark out the work area (barriers, cones, marking tape). • Restrict access to the area (restricted access sign). •...
  • Page 272 Upper boom Remove/replace the telescope cylinder MS0227 Remove the cover ( 2 ) : • Remove the pads ( 1 ) on each side of the cover. • Remove the front pad *1. • Unscrew the 4 nuts from the rear cover. •...
  • Page 273 Upper boom Remove/replace the telescope cylinder MS0227 Disconnect the plugs : • The twilight sensor ( 1 ). • The light ( 2 ). • Remove the plate. • Use a sliding caliper and measure the compression of the retraction cables on the platform side and record the values.
  • Page 274 Upper boom Remove/replace the telescope cylinder MS0227 • Use a sliding caliper and measure the compression of the extension cables on the counterweight side and record the values. • Identify the cables on each side of the boom before dismantling. •...
  • Page 275 Upper boom Remove/replace the telescope cylinder MS0227 • Remove the retraction cable guide pads. • Remove the nuts and washers from the output cables. • Remove the nuts and washers from the retraction cables. • Disconnect the cable from the chain breakage sensor to avoid crushing it during the operation.
  • Page 276 Upper boom Remove/replace the telescope cylinder MS0227 • Remove the 2 stop wedges ( 1 ). • Remove the extension cable lifting beam ( 2 ). • Unscrew the screw from the extension cable bracket. • Loosen the 2 screws located on each side of the telescope cylinder connecting the retraction cables to the telescope.
  • Page 277 Upper boom Remove/replace the telescope cylinder MS0227 • Lift the tube and cable carrier chain to free access to the screw located on the other side of the boom. • Remove the pin stops located on each side of the boom. •...
  • Page 278 Upper boom Remove/replace the telescope cylinder MS0227 Extract the pin from the tie rod on the telescopic cylinder side : • Loosen the screw ( 2 ), remove the clevis pin ( 1 ), and put the pin to one side ( 3 ).
  • Page 279 Upper boom Remove/replace the telescope cylinder MS0227 • When the cylinder has come out far enough and the guidance portion of the cylinder is still in the foot of the boom, position fork lift (or another means of handling the movement) under the cylinder. •...
  • Page 280 Upper boom Remove/replace the telescope cylinder MS0227 6 - Re-installation • If you are installing a new cylinder, note the traceability number. • Perform the operations in the reverse order of dismantling. • Grease all the pins, seals, and bore holes. •...
  • Page 281 Upper boom Remove/replace the telescope cylinder MS0227 • Glue the 6 screws of the telescopic cylinder bracket using blue threadlocker. Tightening at a torque of 44 Nm. • Tighten the screws on the tightening pads to a torque of 10 Nm and the pad nuts to 45 Nm.
  • Page 282 Upper boom Remove/replace the telescope cylinder MS0227 • The extension cable bracket fastening screw must be glued with medium threadlocker and tighted to torque. N.B.-:-T 45 N IGHTENING AT A TORQUE OF • Refit the chocks and glue the screws using medium threadlocker, tightening the screws to a torque of 10 Nm.
  • Page 283 Upper boom Remove/replace the telescope cylinder MS0227 • Power up the output cables : • The adjustment should be done 2 times (D - 4 mm). • Start by compressing the washers by 2 mm then 2 mm to align the sensor (ref.
  • Page 284 Upper boom Remove/replace the telescope cylinder MS0227 • Use a sliding caliper to check that the cable compression values are within the tolerance +/- 0.2 mm as compared to the measurements taken before dismantling. • Remove the pin that is locking the blocks together. •...
  • Page 285 Upper boom Remove/replace the telescope cylinder MS0227 8 - Additional operations • Clean off any residual oil or grease. From the ground control box, extend and retract the telescope in order to flush out the hydraulic circuit : : • Check the articulation of the hoses. •...
  • Page 286 Upper boom Remove/replace the telescope cylinder MS0227 Notes 4001055250 E 10.21 USA / GB...

  • Page 287: Removal - Replacement Of The Steering Cylinder

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 288 Chassis Removal - Replacement of the steering cylinder MS0228 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need •...
  • Page 289 Chassis Removal - Replacement of the steering cylinder MS0228 • Switch off the ignition and remove the ignition key. • Place a do not operate tag at the start/stop switch location to inform personnel that the equipment is being worked on. •...
  • Page 290 Chassis Removal - Replacement of the steering cylinder MS0228 N.B.-:-P OSITION AN OIL COLLECTION PAN TO AVOID POLLUTING THE ENVIRONMENT • Mark, disconnect, and plug the telescope cylinder feed hoses. • Plug the orifices of the steering cylinder. • Loosen the screw , remove the clevis pin , and put the pin to one side . •...
  • Page 291 Chassis Removal - Replacement of the steering cylinder MS0228 • Use the ratchet strap to gradually lower the cylinder via the bottom. • Remove the cylinder 6 - Re-installation • Perform the operations in the reverse order of dismantling. • Tighten the male clevis screws on the steering tie rods to a torque of 10 Nm. •...
  • Page 292 Chassis Removal - Replacement of the steering cylinder MS0228 Notes 4001055250 E 10.21 USA / GB...

  • Page 293: Removing/Re-Installing The Oscillating Axle Actuator

    • The machine has 2 front oscillating axle cylinders. 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 294 Chassis Removing/re-installing the oscillating axle actuator MS0229 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need • Oscillating axle cylinder : 158B165030 •...
  • Page 295 Chassis Removing/re-installing the oscillating axle actuator MS0229 • Align the turntable to make access easier during maintenance operations. • Steer the machine so the wheels are straight ahead. • Unscrew the 4 nuts from the rear cover. • Remove the top cover. •...
  • Page 296 Chassis Removing/re-installing the oscillating axle actuator MS0229 • Loosen the screws ( 2 ) and remove the clevis pins ( 1 ). • Mark, disconnect, and plug the telescope cylinder feed hoses. • Plug the orifices of the oscillation cylinder. N.B.-:-P OSITION AN OIL COLLECTION PAN TO AVOID POLLUTING THE ENVIRONMENT...
  • Page 297 Chassis Removing/re-installing the oscillating axle actuator MS0229 • Remove the rod-side clevis pin (The bottom one). • Lift the cylinder out from the top. • Remove the cylinder. 4001055250 E 10.21 USA / GB...
  • Page 298 Chassis Removing/re-installing the oscillating axle actuator MS0229 6 - Re-installation • If you are installing a new cylinder, note the traceability number. • Perform the operations in the reverse order of dismantling. • Grease all the pins, seals, and bore holes. •...

  • Page 299: Remove - Replace The Boom/Jib/Box Assembly

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 300 Upper boom Remove - Replace the boom/jib/box assembly MS0230 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need •...
  • Page 301 Upper boom Remove - Replace the boom/jib/box assembly MS0230 5 - Removal • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Mark out the work area. • Mark out the work area (barriers, cones, marking tape). •...
  • Page 302 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Remove the cover ( 2 ) : • Remove the pads ( 1 ) on each side of the cover. • Remove the front pad ( 3 ). • Unscrew the 4 nuts from the rear cover. •...
  • Page 303 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Disconnect the plugs : • The twilight sensor ( 1 ). • The light ( 2 ). Extract the pin from the tie rod on the telescopic cylinder side : • Loosen the screw ( 2 ), remove the clevis pin ( 1 ), and put the pin to one side ( 3 ).
  • Page 304 Upper boom Remove - Replace the boom/jib/box assembly MS0230 • Disconnect the 4 hoses from the rear of the boom, make a note of their positions and plug them. N.B.-:-U SE AN OIL COLLECTION PAN TO AVOID POLLUTING THE ENVIRONMENT •...
  • Page 305 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Disconnect the sensors : • SQ521 (1). • ILS SQ523 (2). • Identify and unscrew the fastening lugs to pass the sensors through. • Bring the cables and hoses back to the boom. •...
  • Page 306 Upper boom Remove - Replace the boom/jib/box assembly MS0230 • Place a wedge under the cylinder and attach the rod with the ratchet strap : • 1 ratcheting straps that support 2000 kg / 4409 lbs at a length of 2 m / 6 ft 56 in.
  • Page 307 Upper boom Remove - Replace the boom/jib/box assembly MS0230 • Attach slings to the boom. • Apply a small amount of tension on the bridge crane : N.B.-:- 1 2000 / 4409 2000 HOISTING STRAP LBS AT A LENGTH OF •...
  • Page 308 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Bottom-side of the cylinder : • Loosen the screw ( 3 ) and remove the clevis pin ( 1 ). • Pull out the pin (2). Attach slings to the boom : •...
  • Page 309 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Boom slinging Position the wood chocks to avoid crushing the hydraulic hoses. 2 wooden chocks 500 mm / 1ft 64 in long and 60 mm / 2,36 in wide. 4001055250 E 10.21 USA / GB...
  • Page 310 Upper boom Remove - Replace the boom/jib/box assembly MS0230 • Apply a small amount of tension on the bridge crane. Extract the pin from the boom : • Loosen the screw ( 3 ), remove the clevis pin ( 1 ), and put the pin to one side ( 2 ).
  • Page 311 Upper boom Remove - Replace the boom/jib/box assembly MS0230 • Lift the jib and platform boom set. • Place the assembly on suitable supports. 4001055250 E 10.21 USA / GB...
  • Page 312 Upper boom Remove - Replace the boom/jib/box assembly MS0230 6 - Re-installation • Perform the operations in the reverse order of dismantling. During reinstallation, pay attention to the hoses and cables. Respect the cable routing : • CN05A (1). • CN05B (1). •...
  • Page 313 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Put contact grease on the connectors : • CAN BUS CN06–1. • CAN BUS CN06–2. • CN05A. • CN05B. • Twilight sensor. • Work light. • Grease the pins, the seals, and the bored holes. •...
  • Page 314 Upper boom Remove - Replace the boom/jib/box assembly MS0230 Notes 4001055250 E 10.21 USA / GB...

  • Page 315: Remove - Replace The Rear Pads

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 316 Upper boom Remove - Replace the rear pads MS0231 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves 4 - You will need • "DO NOT OPERATE" tag •...
  • Page 317 Upper boom Remove - Replace the rear pads MS0231 5 - Removal • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Mark out the work area (barriers, cones, marking tape). • Restrict access to the area (restricted access sign). •...
  • Page 318 Upper boom Remove - Replace the rear pads MS0231 Remove the cover ( 2 ) : • Remove the pads ( 1 ) on each side of the cover. • Remove the front pad ( 3 ). • Unscrew the 4 nuts from the rear cover. 4001055250 E 10.21 USA / GB...
  • Page 319 Upper boom Remove - Replace the rear pads MS0231 Disconnect the plugs : • The twilight sensor ( 1 ). • The light ( 2 ). • Set the panel aside. • Position a chock on the boom above the telescopic cylinder. •...
  • Page 320 Upper boom Remove - Replace the rear pads MS0231 • Unscrew the 6 screws from the telescopic cylinder bracket. Extract the pin from the tie rod on the telescopic cylinder side : • Loosen the screw ( 2 ), remove the clevis pin ( 1 ), and put the pin to one side ( 3 ).
  • Page 321 Upper boom Remove - Replace the rear pads MS0231 • Disconnect the cable from the chain breakage sensor to avoid crushing it during the operation. • Once the rod is retracted, switch off the ignition and remove the key. • Tip the tie rod backwards. 4001055250 E 10.21 USA / GB...
  • Page 322 Upper boom Remove - Replace the rear pads MS0231 • Pull the telescopic cylinder bracket. • Unscrew and remove the 8 pads. • (1) : Part number 184P313520 • (2) : Part number 4000000450 6 - Re-installation • Perform the operations in the reverse order of dismantling. •...
  • Page 323 Upper boom Remove - Replace the rear pads MS0231 • Glue the 6 screws of the telescopic cylinder bracket using blue threadlocker. Tightening at a torque of 45 Nm. • Don't forget the pin stop clevis and remember to retighten the screw to a torque of 76 Nm 7 - Additional operations •...
  • Page 324 Upper boom Remove - Replace the rear pads MS0231 Notes 4001055250 E 10.21 USA / GB...

  • Page 325: Remove/Re-Install The Harness Bus Can

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 326 Upper boom Remove/re-install the harness BUS CAN MS0232 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves 4 - You will need • Wiring harness BUS CAN : XXXXXX •...
  • Page 327 Upper boom Remove/re-install the harness BUS CAN MS0232 • Disconnect the plugs from the harness BUS CAN CN06-1 - CN06-2. • Place the plugs inside a plastic bag for protection so as not to contaminate the connectors. • Cut the clamp bands. N.B.-:-M AKE A MARK ON THE CABLES WHERE THEY ENTER AND EXIT THE CLAMPS...
  • Page 328 Upper boom Remove/re-install the harness BUS CAN MS0232 • Unscrew the 2 clamp collars. • Extract the BUS CAN wiring harness from the tube (black U shape). Cut the clamp collars all along the tube. 4001055250 E 10.21 USA / GB...
  • Page 329 Upper boom Remove/re-install the harness BUS CAN MS0232 • Unclip the fastening clips from the chain's spacers. Turn the key a quarter turn to remove them. • Remove the BUS CAN harness from the tube chain. 4001055250 E 10.21 USA / GB...
  • Page 330 Upper boom Remove/re-install the harness BUS CAN MS0232 • Remove the protection cover from the cables in the black tube. • Extract the BUS CAN wiring harness, cutting the clamp collars all the way along. • Unscrew the ( 1 ) clamp collars •...
  • Page 331 Upper boom Remove/re-install the harness BUS CAN MS0232 • Cut the clamp collars holding the BUS CAN wiring harness along the jib arm. • Disconnect the BUS CAN plug ( 1 ) from the platform control box. • Open the hose clamp ( 4 ) , using a flat screwdriver. •...
  • Page 332 Upper boom Remove/re-install the harness BUS CAN MS0232 • Remove the BUS CAN harness. 6 - Re-installation • Remount in reverse order to removal. • Start reinstallation from the platform side. • Follow the initial harness routing. • Put contact grease on the 2 connectors and the platform control panel socket. •...

  • Page 333: Disassembly - Assembly Activ' Lighting System

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 334 Platform Disassembly - Assembly Activ' Lighting System MS0233 • Beware of the risk of burns; the hydraulic system operates at high temperatures. • The pressure in the hydraulic system is very important. It can cause accidents. Relieve the pressure before beginning any work and never search for oil leaks using your hands.
  • Page 335 Platform Disassembly - Assembly Activ' Lighting System MS0233 5.1 - ISASSEMBLY SSEMBLY • Switch off the ignition and remove the ignition key. • Place a do not operate tag at the start/stop switch location to inform personnel that the equipment is being worked on. 5.1.1 - Part number 4000510640 •...
  • Page 336 Platform Disassembly - Assembly Activ' Lighting System MS0233 • Disconnect the connector ( 2 ) from the light. • Undo the 2 screws ( 1 ). • Remove the light . • Carry out the operations in reverse order to refit. Apply contact grease for the connector .
  • Page 337 Platform Disassembly - Assembly Activ' Lighting System MS0233 5.3 - 4000466490 ART NUMBER • Open the cover on the control box-side. • Cut the hose clamp. • Disconnect the connector . • Unscrew the nut . • Remove Activ' Lighting System . •...
  • Page 338 Platform Disassembly - Assembly Activ' Lighting System MS0233 5.5 - 4000510640 ART NUMBER • Go under the boom. • Disconnect the connector ( 2 ) from the light. • Remove the screw and the nut 1. • Remove the light . •...
  • Page 339 Platform Disassembly - Assembly Activ' Lighting System MS0233 • Unscrew the nut . • Remove Activ' Lighting System . • Carry out the operations in reverse order to refit. Apply contact grease for the connector . 5.7 - CTIV IGHTING YSTEM LATFORM •...
  • Page 340 Platform Disassembly - Assembly Activ' Lighting System MS0233 • Unscrew the 12 screws of the platform control box without removing them from the base. • Open the control box. • Unscrew the 2 screws from the Activ' Lighting System of the cover.

  • Page 341: Removal - Replacement Boom Cylinder

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 342 Boom cylinder Removal - Replacement boom cylinder MS0239 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need • Boom cylinder : 166P348520 •...
  • Page 343 Boom cylinder Removal - Replacement boom cylinder MS0239 • prepare a 2,10 m / 6,9 ft stand. • Use a ratchet strap to secure it. • Start the engine and slightly lift the boom. • Position the stand under the boom. •...
  • Page 344 Boom cylinder Removal - Replacement boom cylinder MS0239 • Attach slings to the boom. • Apply a small amount of tension on the bridge crane : • 1 hoisting strap(s) for 3000 kg / 6,615 lbs at a length of 3 m / 9 ft 10 in. •...
  • Page 345 Boom cylinder Removal - Replacement boom cylinder MS0239 • Unscrew the screw on the cylinder using a socket wrench. • Remove the clevis and the screw and set them aside. 4001055250 E 10.21 USA / GB...
  • Page 346 Boom cylinder Removal - Replacement boom cylinder MS0239 • By manoeuvring the bridge connected to the boom, relieve the stress on the pin in order to extract it. • Extract the pin using a hammer. • Extract the pin from its housing using an extraction pin. •...
  • Page 347 Boom cylinder Removal - Replacement boom cylinder MS0239 • Lower the bridge crane and remove the sling on the boom. • Position the sling at the front of the cylinder, passing between the chains and the tube. • Apply a small amount of tension on the bridge crane. •...
  • Page 348 Boom cylinder Removal - Replacement boom cylinder MS0239 • Open the engine compartment by unscrewing the screw and nut. • Open the engine compartment to access the hydraulic hoses. • Identify the hoses. 4001055250 E 10.21 USA / GB...
  • Page 349 Boom cylinder Removal - Replacement boom cylinder MS0239 • Position an oil collection pan to avoid polluting the environment. • Gradually unscrew the nuts to release the pressure in the cylinder. • Disconnect the hoses and plug them. • Unscrew and remove the screws. •...
  • Page 350 Boom cylinder Removal - Replacement boom cylinder MS0239 • Position a ratchet strap between the boom and the arm of the cylinder to secure the cylinder. • Ensure the rigid tube above the boom is not crushed. • Open the cover on the control box-side. •...
  • Page 351 Boom cylinder Removal - Replacement boom cylinder MS0239 • Lift the cylinder using 2 slings ( 1 front and 1 back). • Position the slings on the left side of the boom. • Lift the bridge crane by 10 cm / 3 in to remove the ratchet strap. •...
  • Page 352 Boom cylinder Removal - Replacement boom cylinder MS0239 7 - Additional operations • Clean off any residual oil or grease. • From the lower control box, raise up and down boom up to purge the cylinder. • Check that there is no leak of oil at the removing connections. •...

  • Page 353: Links To Engine Manufacturer Manuals - Fuel-Powered Machines

    Chassis Links to engine manufacturer manuals - Fuel-powered machines 1 - Links to engine manufacturer manuals - Fuel-powered machines For online reference and to download engine maintenance manuals for HAULOTTE® machines, go to : https://www.e-technical-information.com : • Username : Haulotte-Manuals •...
  • Page 354 Chassis Links to engine manufacturer manuals - Fuel-powered machines MS0238 WG2503 Engine : • In french : Manuel d'atelier 9Y111-10902 • In english : Workshop manual 9Y111-09142 WG3800 Engine : • In french : Manuel d'atelier 9Y111-13101 • In english : Workshop manual 9Y111-13091 WG972 Engine : •...

  • Page 355: Remove/Re-Install Output Compensation Cylinder

    1 - Concerned area 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 356 Upper boom Remove/Re-install output compensation cylinder MS0240 3 - Risk prevention Means of protection to be used when implementing the range : • Appropriate workwear • Safety shoes • Gloves • Safety goggles 4 - You will need • Standard tool kit •...
  • Page 357 Upper boom Remove/Re-install output compensation cylinder MS0240 • Start the engine to lift the boom and free the front pin of the cylinder from its outlet. • Start the engine. • Lift the boom sufficiently to be able to extract the front pin from the cylinder.
  • Page 358 Upper boom Remove/Re-install output compensation cylinder MS0240 • Strap the level compensation cylinder using the ratchet strap. • Pass the sling between the rigid tubes and the tube. Do not climb on the counterweight. • Use an oil collection pan to avoid polluting the environment. •...
  • Page 359 Upper boom Remove/Re-install output compensation cylinder MS0240 • Loosen the screw and remove the clevis pin . • Remove the pin from its housing using an extraction pin and a hammer. • Leave the extraction pin in place. • Remove the sling. •...
  • Page 360 Upper boom Remove/Re-install output compensation cylinder MS0240 • Remove the pin from its housing using an extraction pin and a hammer. • Remove the extraction pin. • Lower the bridge crane to free the sling. • Place the sling at the centre of gravity of the cylinder. •...
  • Page 361 Upper boom Remove/Re-install output compensation cylinder MS0240 7 - Additional operations • Clean off any residual oil or grease. • Use a manual pump to extend the cylinder rod to the length previously noted. • Tighten the screws of the male clevises to a torque of 76 N.m / 56 lbs ft. •...
  • Page 362 Upper boom Remove/Re-install output compensation cylinder MS0240 Notes 4001055250 E 10.21 USA / GB...

  • Page 363: Wheel Tightening Procedure

    2 - Concerned area 3 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 364 Chassis Wheel tightening procedure MP0001 4 - Risk prevention Means of protection to be used when implementing the range Appropriate workwear Gloves Safety shoes Safety goggles 5 - You will need • "DO NOT OPERATE" tag • Personal protective equipment •...
  • Page 365 Chassis Wheel tightening procedure MP0001 Wheel / Reduction gear : • Check the tightening torque of the 9 studs : 300 N.m (221 lbf.ft). Chassis or wheel steering pivot / Reduction gear : • Check the tightening torque of the 8 studs : 190 N.m (140 lbf.ft). 7 - Additional operations •...
  • Page 366 Chassis Wheel tightening procedure MP0001 Notes 4001055250 E 10.21 USA / GB...

  • Page 367: Wheel Reducer Level Procedure

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 368 Chassis Wheel reducer level procedure MP0002 5 - Consumables Gear box oil SAE 80W90 Packaging Part number HAULOTTE® Can 1L 4000530610 Can 20L 2420801370 Barrel 209L 2420801380 6 - Procedure 6.1 - OU HAVE A MEANS OF LIFTING THE MACHINE •...
  • Page 369 Chassis Wheel reducer level procedure MP0002 • Manually turn the wheel to position the filler cap to the top of the vertical axis (1). • Open the caps (1,2) : • If the level is correct, oil should drain from the orifice (2). •...
  • Page 370 Chassis Wheel reducer level procedure MP0002 Notes 4001055250 E 10.21 USA / GB...

  • Page 371: Procedure For Checking The Level Of Engine Oil - Kubota - V1505 / V2403 Engine

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 372 Turntable Procedure for checking the level of engine oil - Kubota - V1505 / V2403 engine MP0003 3 - Risk prevention Means of protection to be used when implementing the range Appropriate workwear Gloves Safety shoes Safety goggles 4 - You will need •...
  • Page 373 Turntable Procedure for checking the level of engine oil - Kubota - V1505 / V2403 engine MP0003 • Check the engine oil level before starting or more than 5 minutes after stopping the engine. • Remove the oil level gauge, wipe it clean and reinstall it (4). •...
  • Page 374 Turntable Procedure for checking the level of engine oil - Kubota - V1505 / V2403 engine MP0003 Notes 4001055250 E 10.21 USA / GB...
  • Page 375 • HT23 RTJ O - HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 376 Turntable Procedure for checking the level of engine oil - Kubota - D1803 engine MP0003 3 - Risk prevention Means of protection to be used when implementing the range Appropriate workwear Gloves Safety shoes Safety goggles 4 - You will need •...
  • Page 377 Turntable Procedure for checking the level of engine oil - Kubota - D1803 engine MP0003 • Check the engine oil level before starting or more than 5 minutes after stopping the engine. • Remove the oil level gauge, wipe it clean and reinstall it (4). •...
  • Page 378 Turntable Procedure for checking the level of engine oil - Kubota - D1803 engine MP0003 Notes 4001055250 E 10.21 USA / GB...

  • Page 379: Replacing The Engine Oil Filter - Kubota - V2403 Engine

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 380 Turntable Replacing the engine oil filter - Kubota - V2403 engine MP0004 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Standard tool kit • Oil filter wrench • Place barriers around the perimeter of the work area •...
  • Page 381 • HT23 RTJ O - HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 382 Turntable Replacing the engine oil filter - Kubota - D1803 CRTE5 engine MP0004 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Standard tool kit • Filter wrench • Place barriers around the perimeter of the work area •...

  • Page 383: Diesel Filter Replacement - Kubota V1505 / V2403 / V2607 Engine

    HT80 RT O - HT85 RTJ O - HT85 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 384 Turntable Diesel filter replacement - Kubota V1505 / V2403 / V2607 engine MP0005 4 - You will need • Diesel filter cartridge - 4000079430 • Seals - 4000210630 - 4000079450 • "DO NOT OPERATE" tag Place barriers around the perimeter of the work •...
  • Page 385 Turntable Diesel filter replacement - Kubota V1505 / V2403 / V2607 engine MP0005 Disconnecting the engine start sensor to reboot the pump is recommended. • Switch on the engine for a few moments and check that there are no fuel leaks in the filter.
  • Page 386 Turntable Diesel filter replacement - Kubota V1505 / V2403 / V2607 engine MP0005 Notes 4001055250 E 10.21 USA / GB...
  • Page 387 • HT23 RTJ O - HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 388 Turntable Diesel filter replacement - Kubota - D1803 CRTE5 engine MP0005 4 - You will need • Diesel filter cartridge - 4001037800 • Diesel prefilter cartridge - 4000077770 • "DO NOT OPERATE" tag • Standard tool kit Place barriers around the perimeter of the work area •...
  • Page 389 Turntable Diesel filter replacement - Kubota - D1803 CRTE5 engine MP0005 5.2 - IESEL FUEL PREFILTER WITH WATER SEPARATOR Periodically replace the water separator filter to prevent wear on the high-pressure pump or injectors due to the presence of impurities in the fuel - Refer to Section D 3 - Preventive maintenance.
  • Page 390 Turntable Diesel filter replacement - Kubota - D1803 CRTE5 engine MP0005 Notes 4001055250 E 10.21 USA / GB...

  • Page 391: Hydraulic Oil Filter Replacement

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 392 Turntable Hydraulic oil filter replacement MP0006 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...

  • Page 393: Procedure For Checking Engine Belt Tension - Kubota - V2403 Engine

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 394 Turntable Procedure for checking engine belt tension - Kubota - V2403 engine MP0007 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Do not start the engine and disconnect the battery.
  • Page 395 Turntable Procedure for checking engine belt tension - Kubota - V2403 engine MP0007 • If the value is not within this range : • Loosen the fastening screw of the alternator (2). • Adjust its position. 6 - Additional operations •...
  • Page 396 Turntable Procedure for checking engine belt tension - Kubota - V2403 engine MP0007 Notes 4001055250 E 10.21 USA / GB...
  • Page 397 • HT23 RTJ O - HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 398 Turntable Procedure for checking engine belt tension - Kubota - D1803 CRTE5 engine MP0007 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Do not start the engine and disconnect the battery.
  • Page 399 Turntable Procedure for checking engine belt tension - Kubota - D1803 CRTE5 engine MP0007 • If the value is not within this range : • Loosen the fastening screw of the alternator (3). • Adjust its position. 6 - Additional operations •...
  • Page 400 Turntable Procedure for checking engine belt tension - Kubota - D1803 CRTE5 engine MP0007 Notes 4001055250 E 10.21 USA / GB...

  • Page 401: Front Axle Locking Function Check

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 402 Chassis Front axle locking function check MP0008 5 - Procedure The front axles will oscillate when the boom is in transport position (i.e. when the boom is less than 15° above horizontal and not extended beyond 30cm (12in) on the machine and drive is selected.
  • Page 403 Chassis Front axle locking function check MP0008 • Repeat the procedure for the right oscillation cylinder checking to see that the right front or left rear wheel remains elevated in position off of the ground. • If lockout cylinders do not function properly, have qualified personnel correct the malfunction prior to any further operation.
  • Page 404 Chassis Front axle locking function check MP0008 Notes 4001055250 E 10.21 USA / GB...

  • Page 405: Air Filter Replacement - Kubota - V2403 Engine

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 406 Turntable Air filter replacement - Kubota - V2403 engine MP0010 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
  • Page 407 Turntable Air filter replacement - Kubota - V2403 engine MP0010 • Remove the main element ( 2 ) and secondary element ( 3 ). • Replace with new cartridges. • Close the cover using the pins ( 1 ). • Pivot the motor tank and screw the screw back in ( 4 ). Do not use oil.
  • Page 408 Turntable Air filter replacement - Kubota - V2403 engine MP0010 Notes 4001055250 E 10.21 USA / GB...
  • Page 409 • HA20 RTJ - HA20 RTJ O - HA20 RTJ PRO - HA61 RTJ O - HA61 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 410 Turntable Air filter replacement - Kubota - D1803 CRTE5 engine MP0010 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
  • Page 411 Turntable Air filter replacement - Kubota - D1803 CRTE5 engine MP0010 • Remove the main element ( 2 ) and secondary element ( 3 ). • Replace with new cartridges. • Close the cover using the pins ( 1 ). Do not use oil.
  • Page 412 Turntable Air filter replacement - Kubota - D1803 CRTE5 engine MP0010 Notes 4001055250 E 10.21 USA / GB...

  • Page 413: Wear Pad Check

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 414 Upper boom Wear pad check MP0011 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Front pads : • Carefully fully extend the 2 tubes. • Check the wear on the 16 wear pads. •...

  • Page 415: Hydraulic Tank Level

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 416 • Place barriers around the perimeter of the work area • - 2505003830 Hydraulic oil • Rags 1 person 5 - Consumable Reference Part number HAULOTTE® Can - 5L, Standard oil HV46 4000530620 20L bucket, Standard oil HV46 2420801320 Barrel 209L, Standard oil HV46...

  • Page 417: Emptying The Hydraulic Tank

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 418 Turntable Emptying the hydraulic tank MP0014 5 - Consumable Hydraulic oil Reference Part number HAULOTTE® Can - 5L, Standard oil HV46 4000530620 20L bucket, Standard oil HV46 2420801320 Barrel 209L, Standard oil HV46 2420801310 Barrel 209L, Oil - Winter option...
  • Page 419 Turntable Emptying the hydraulic tank MP0014 N.B.-:-R (3). EMOVE THE FILLING CAP TO FACILITATE DRAINING • Refit and tighten the drain out ( 2 ). • Fill the tank with new oil. N.B.-:-D O NOT FILL TO THE MAXIMUM LEVEL AS THE OIL COULD LEAK OUT •...
  • Page 420 Turntable Emptying the hydraulic tank MP0014 Notes 4001055250 E 10.21 USA / GB...

  • Page 421: Load Cell Tightness Check

    • HT23 RTJ O - HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 422 Platform Load cell tightness check MP0015 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...

  • Page 423: Rotary Cylinder Tightness Check

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 424 Platform Rotary cylinder tightness check MP0016 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...

  • Page 425: Checking The Platform

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 426 Platform Checking the platform MP0017 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Place barriers around the perimeter of the work area • Standard tool kit 1 person 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). •...
  • Page 427 Platform Checking the platform MP0017 • Check the platform access rail or gate. 4001055250 E 10.21 USA / GB...
  • Page 428 Platform Checking the platform MP0017 Notes 4001055250 E 10.21 USA / GB...

  • Page 429: Slew Ring Clearance Check

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 430 Turntable Slew ring clearance check MP0018 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Put the machine into the following configuration : • No load in the platform •...

  • Page 431: Torque Tightening Of The Slew Ring

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 432 Turntable Torque tightening of the slew ring MP0019 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Mark out the work area • Switch off the ignition and remove the ignition key. •...

  • Page 433: Emptying The Diesel Tank

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 434 Turntable Emptying the diesel tank MP0020 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
  • Page 435 Turntable Emptying the diesel tank MP0020 • Unscrew the drain plug from the diesel fuel tank. • Allow the fuel to completely drain. • Then rinse with clean diesel. • Once drained, screw the drain plug back on (At 15 N.m). •...
  • Page 436 Turntable Emptying the diesel tank MP0020 Notes 4001055250 E 10.21 USA / GB...

  • Page 437: Draining The Cooling Circuit - Kubota D1803 Crte5 / V1505 / V2403 / V2607 Engine

    HT80 RT O - HT85 RTJ O - HT85 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 438 Turntable Draining the cooling circuit - Kubota D1803 CRTE5 / V1505 / V2403 / V2607 engine MP0021 • Beware of the risk of burns; the hydraulic system operates at high temperatures. • The pressure in the hydraulic system is very important. It can cause accidents. Relieve the pressure before beginning any work and never search for oil leaks using your hands.
  • Page 439 Turntable Draining the cooling circuit - Kubota D1803 CRTE5 / V1505 / V2403 / V2607 engine MP0021 Anti-freeze : • Antifreeze volume in % : 50 • Solidification point : -37 • Boiling point : 108° C 5 - Procedure •...
  • Page 440 Turntable Draining the cooling circuit - Kubota D1803 CRTE5 / V1505 / V2403 / V2607 engine MP0021 • Position the collection tray. Open the drain valve (2). N.B.-:-I T IS ADVISABLE TO PLACE A PIPE BETWEEN THE DRAIN VALVE AND THE COLLECTION TRAY •...

  • Page 441: Starter Battery Inspection

    • HA32 RTJ PRO - HA100 RTJ PRO - HA41 RTJ PRO - HA130 RTJ PRO • HT21RT O - HT21RT O SW - HT61RT O HT21RT PRO - HT21RT PRO SW - HT61RT PRO HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO •...
  • Page 442 Turntable Starter battery inspection MP0023 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Place barriers around the perimeter of the work area • Standard tool kit 1 person 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). •...
  • Page 443 Turntable Starter battery inspection MP0023 • Check battery terminals for oxidation. • Check terminals for oxidation. • Check battery terminals for cleanliness and tightness. • Check that the battery is secure. • Carry out the operations in the reverse order. 4001055250 E 10.21 USA / GB...
  • Page 444 Turntable Starter battery inspection MP0023 Notes 4001055250 E 10.21 USA / GB...

  • Page 445: Checking The Bushings And Pins

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 446 Turntable Checking the bushings and pins MP0024 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...

  • Page 447: Checking The Condition Of Belts

    HT80 RT O - HT85 RTJ O - HT85 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 448 Turntable Checking the condition of belts MP0025 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Do not start the engine and disconnect the battery.

  • Page 449: Checking And Cleaning The Fuel Filter

    HT80 RT O - HT85 RTJ O - HT85 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 450 Turntable Checking and cleaning the fuel filter MP0026 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Place barriers around the perimeter of the work area • Standard tool kit • Filter wrench 1 person 5 - Procedure •...

  • Page 451: Steering System Greasing

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 452 Chassis Steering system greasing MP0027 5 - Consumable Lead-free grease Packaging Part number HAULOTTE® Aerosol 0.4L 2820304330 Can 5L 2820304340 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).

  • Page 453: Greasing The Pads

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 454 Greasing the pads MP0028 5 - Consumable Teflon grease aerosol Packaging Part number HAULOTTE® Aerosol 400ml 2326005410 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered.

  • Page 455: Jib Cylinder Lubrication

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 456 Turntable Jib cylinder lubrication MP0029 5 - Consumable Lead-free grease Packaging Part number HAULOTTE® Aerosol 0.4L 2820304330 Can 5L 2820304340 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).

  • Page 457: Cleaning Of Air Cleaner Element

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 458 Turntable Cleaning of air cleaner element MP0030 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...

  • Page 459: Cleaning Of Air Cleaner Element - Kubota - D1803 Crte5 Engine

    • HA20 RTJ - HA20 RTJ O - HA20 RTJ PRO - HA61 RTJ O - HA61 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 460 Turntable Cleaning of air cleaner element - Kubota - D1803 CRTE5 engine MP0030 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...

  • Page 461: Coolant Level

    O - HT85 RTJ O - HT85 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 462 Turntable Coolant level MP0031 4 - You will need • Personal protective equipment • Standard tool kit • Place barriers around the perimeter of the work area • "DO NOT OPERATE" tag • Coolant -37°, Can 25L - 4000564860 1 person 5 - Procedure •...

  • Page 463: Replace The Belt - Kubota V2403 / D1803 Crte5 Engine

    HT23 RTJ O SW - HT67 RTJ O - HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 464 Turntable Replace the belt - Kubota V2403 / D1803 CRTE5 engine MP0032 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
  • Page 465 Turntable Replace the belt - Kubota V2403 / D1803 CRTE5 engine MP0032 • Loosen the alternator using the screw ( 2 ). • Remove the fan belt ( 1 ). • Replace the belt with a new one. • Refit the alternator. •...
  • Page 466 Turntable Replace the belt - Kubota V2403 / D1803 CRTE5 engine MP0032 Notes 4001055250 E 10.21 USA / GB...

  • Page 467: Grease Lift Cylinder

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 468 Turntable Grease lift cylinder MP0033 5 - Consumable Lead-free grease Packaging Part number HAULOTTE® Aerosol 0.4L 2820304330 Can 5L 2820304340 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).

  • Page 469: Check The Condition Of Cables

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 470 Turntable Check the condition of cables MP0034 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. State : •...

  • Page 471: Check The Tension Of Cables

    • HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 472 Turntable Check the tension of cables MP0035 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
  • Page 473 Turntable Check the tension of cables MP0035 Step 2 : • Put the nuts in contact with the washers of the input cables and measure the external dimension between the flat washers. • Tighten the nuts to have a side equal to the distance D-2mm. They are adjusted under the boom, on the cage side.
  • Page 474 Turntable Check the tension of cables MP0035 Notes 4001055250 E 10.21 USA / GB...

  • Page 475: Drain The Engine Oil - Kubota - D1803 Crte5 / V1505 / V2403 Engine

    HT80 RT O - HT85 RTJ O - HT85 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 476 • Place barriers around the perimeter of the work area • "DO NOT OPERATE" tag • Oil collection pan 1 person 5 - Consumables Engine oil 15W40 Packaging Part number HAULOTTE® Can 5L 4000530600 20L bucket 2420801360 Barrel 209L 2820305720 Capacity - Engine oil : •...
  • Page 477 Turntable Drain the engine oil - Kubota - D1803 CRTE5 / V1505 / V2403 engine MP0036 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
  • Page 478 Turntable Drain the engine oil - Kubota - D1803 CRTE5 / V1505 / V2403 engine MP0036 • Open the cap ( 2 ) and fill the engine with new oil until it reaches the upper mark of the gauge ( 3 ). Do not touch the hot parts of the engine.

  • Page 479: Greasing The Cage Rotation Cylinder

    • HT16 RTJ O - HT16 RTJ PRO - HT46 RTJ O - HT46 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 480 Turntable Greasing the cage rotation cylinder MP0037 5 - Consumables Lead-free grease Packaging Part number HAULOTTE® Aerosol 0.4L 2820304330 Can 5L 2820304340 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).

  • Page 481: Draining The Wheel Reducer

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 482 Turntable Draining the wheel reducer MP0043 5 - Consumable Gear box oil SAE 80W90 - Quantity 1.1L Packaging Part number HAULOTTE® Can 1L 4000530610 Can 20L 2420801370 Barrel 209L 2420801380 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).
  • Page 483 Turntable Draining the wheel reducer MP0043 • Manually turn the wheel to position the filler cap to the top of the vertical axis (1). • Add the oil via the hole ( 1 ) using a syringe until the oil flows from the hole ( 2 ).
  • Page 484 Turntable Draining the wheel reducer MP0043 Notes 4001055250 E 10.21 USA / GB...

  • Page 485: Greasing The Turntable Rotation Gearbox

    HT23 RTJ O SW - HT67 RTJ O HT23 RTJ PRO - HT23 RTJ PRO SW - HT67 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 486 Turntable Greasing the turntable rotation gearbox MP0044 5 - Consumable Lead-free grease Packaging Part number HAULOTTE® Aerosol 0.4L 2820304330 Can 5L 2820304340 Extreme-pressure lithium grease Packaging Part number HAULOTTE® Extreme-pressure lithium grease 2820304320 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).

  • Page 487: Trouble Shooting

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Trouble shooting and diagram 1 - Trouble shooting 1.1 - ECOMMENDATIONS If a malfunction occurs, check the following points : •...

  • Page 488: List Of Failures Per Category

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram 1.4 - IST OF FAILURES PER CATEGORY Failures Description Contactors • Digital output's failure : Emergency pump relay --> KM120 F02.02...
  • Page 489 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Electrovalves • For each failure, check the internal code. For failures about digital electro valves controlled by the U104 ECU (platform slave ECU) : •...
  • Page 490 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Electrovalves Proportional output's failure : Upwards boom movement --> YV520U=FAIL Digital output's failure : Downwards boom movement --> YV520D=FAIL Digital output's failure : Safety boom movement -->...
  • Page 491 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Electrovalves Digital output's failure : Steering mode with 4 wheels steering option activated -->...
  • Page 492 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Joysticks The following joysticks’ failures are relevant if failure F08.05 is not active (failure of 5 V supplying signal). First check the 5 V supplying the joysticks, then the harness between ECU and joysticks Drive joystick failure : Out of range [0.2.4.8] V -->...
  • Page 493 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Load management system No overload calibration, do/redo overload calibration F06.01 CFG[LoadManagementSytem] = StrainGauges : [VAR[GaugesNotCalibrated]=1...
  • Page 494 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Load management system CFG[LoadManagementSytem] = VibratingWires Overvoltage on sensor 1 Sensor and/or electronic card failure 1.Replace weighing unit...
  • Page 495 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Load management system CFG[LoadManagementSytem] = VibratingWires Sensor 1 : Signal dispersion • Sensor mechanical slip 17.Check weighing system...
  • Page 496 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Load management system CFG[LoadManagementSytem] = VibratingWires Weighing system memory erroneous • Electronic card failure 27.Replace weighing unit...
  • Page 497 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Sensors Telescope's cable alarm, check cable and sensors F07.02 --> SQ801=OFF Cable break SQ801 / SQ802 /...
  • Page 498 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Sensors General check on angle position can be done as following : Telescope retracted, horizontal boom : -->...
  • Page 499 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Sensors General check on angle position can be done as following : Telescope retracted, horizontal boom : -->...
  • Page 500 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Sensors Open circuit on fuel level sensor (only for analog fuel level sensor type) : Check fuel level sensor SL300 F07.39...
  • Page 501 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Engine F09.01 Engine overheat Water temperature --> T2s(ST300 & T15s(VAR[Engine]=RUNNING)) Engine overheat F09.02 Engine oil pressure Oil pressure -->...
  • Page 502 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Functions While driving in micro speed, measured current for YV160F or YV160B proportional F10.01 electrovalves is too high : -->...
  • Page 503 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Internal faults CAN network failure detected with turret B2 ECU (U100) Machine not supplied, with multimeter, check the resistance between 1001 (CAN high) and 1002 (CAN low) is nearly 60 ohms (if 0 ohm or 120 ohm : failure, check F12.01...
  • Page 504 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Internal faults Machine’s model is not set Set machine model (HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO -...
  • Page 505 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Internal faults Invalid Maintenances Log ID Invalid Events log ID Invalid Events log ID...
  • Page 506 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Switches Detected failure on upper console switches : Two directions active at the same time for steering rocker switch -->...
  • Page 507 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Failures Description Switches Neutral detection failure at machine's power-on for upper console switches : Jib switch is active...

  • Page 508: Legend

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram 2 - Legend 2.1 - PCB T URRET Location on the machine 4001055250 E 10.21 USA / GB...
  • Page 509 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Location 4001055250 E 10.21 USA / GB...
  • Page 510 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram 4001055250 E 10.21 USA / GB...
  • Page 511 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Marking Description Fuse -10 A - Engine shutdown Fuse - 20A - Starter Not used Fuse - 25A - Generator...

  • Page 512: Electric Diagram

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram 3 - Electric diagram Engine part - Tier 3 - 4000421620J - folio 2 4001055250 E 10.21...
  • Page 513 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Turntable part - PCB - 4000421620JI - folio 3 4001055250 E 10.21 USA / GB...
  • Page 514 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Turntable part - SPU 1/3 + CLUSTER - 4000421620J - folio 4 4001055250 E 10.21 USA / GB...
  • Page 515 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Turntable part - SPU 2/3 - 4000421620J - folio 5 4001055250 E 10.21 USA / GB...
  • Page 516 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Turntable part - SPU 3/3 - 4000421620J - folio 6 4001055250 E 10.21 USA / GB...
  • Page 517 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Cage part - Noeud B - B Node 1/2 - 4000421620J - folio 7 4001055250 E 10.21...
  • Page 518 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Cage part - Noeud B - B Node 2/2 - 4000421620J - folio 8 4001055250 E 10.21...
  • Page 519 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Engine part - Tier 4 - STAGE V - 4000421620J - folio 9 4001055250 E 10.21...
  • Page 520 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Engine part-Petrol/gas - 4000421620J - folio 10 4001055250 E 10.21 USA / GB...
  • Page 521 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Options - 4000421620J - folio 11 4001055250 E 10.21 USA / GB...
  • Page 522 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram System architecture - 4000421620J - folio 12 4001055250 E 10.21 USA / GB...
  • Page 523 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Notes 4001055250 E 10.21 USA / GB...

  • Page 524: Hydraulic Diagram

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram 4 - Hydraulic diagram Turntable jib boom PVG 4 sides - 4000466740F - 1/2 4001055250 E 10.21...
  • Page 525 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Turntable jib boom PVG 4 sides - 4000466740F - 2/2 4001055250 E 10.21 USA / GB...
  • Page 526 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Frame and driving - 4000466740F - 1/2 4001055250 E 10.21 USA / GB...
  • Page 527 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Frame and driving - 4000466740F - 2/2 4001055250 E 10.21 USA / GB...
  • Page 528 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Direction chassis - 4000466740F - 1/2 4001055250 E 10.21 USA / GB...
  • Page 529 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Direction chassis - 4000466740F - 2/2 4001055250 E 10.21 USA / GB...
  • Page 530 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Hydraulic generator option & Oil cooler - 4000466740F - 1/2 4001055250 E 10.21 USA / GB...
  • Page 531 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Hydraulic generator option & Oil cooler - 4000466740F - 2/2 4001055250 E 10.21 USA / GB...
  • Page 532 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Trouble shooting and diagram Notes 4001055250 E 10.21 USA / GB...

  • Page 533: Intervention Register

    HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Records Records 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme.
  • Page 534 HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO - Records Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4001055250 E 10.21 USA / GB...

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