Haulotte OPTIMUM 1931 E Operator's Manual
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Haulotte OPTIMUM 1931 E Operator's Manual

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Operator's manual
OPTIMUM 8 - OPTIMUM 1931 E
OPTIMUM 8
OPTIMUM 1931 E
24203 0
X
USA
4001058450
E 06 .21
USA / GB

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  • Page 1 For online reference and to download the manuals for your machines HAULOTTE®, go to : https://www.e.technical-information.com or, scan the QR Code below : Operator's manual OPTIMUM 8 - OPTIMUM 1931 E OPTIMUM 8 OPTIMUM 1931 E 24203 0 4001058450 E 06 .21...
  • Page 2 OPTIMUM 8 - OPTIMUM 1931 E 4001058450 E 06 .21 USA / GB...

  • Page 3: Table Of Contents

    Layout ..........3.4.2 - HAULOTTE Activ'Screen ......3.4.2.1 - LCD screen .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ..... . 2 - Working area assessment ....3 - Inspection and Functional test .
  • Page 5 Operator's manual 5 - Transportation ......5.1 - Putting in transport position ........5.2 - Machine layout - OPTIMUM 8 - OPTIMUM 1931E.
  • Page 6 Operator's manual 5.3 - Panel carrier ..........5.3.1 - Description .
  • Page 7 - Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The aerial work platform is a device for lifting people designed and manufactured with the intent to enable users to access overhead elevated temporary workplaces with the necessary tools and equipment.

  • Page 8: User Responsibility

    • To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

  • Page 9: Operator's Responsibility

    • Read and understand the contents of this manual and familiarize himself/herself with the decals affixed on the machine. • To inspect the machine before use according to HAULOTTE®'s recommendations.. • Inform the owner (or hirer) if the manual or any decals are missing or are not legible.

  • Page 10: Safety

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for other purposes than to lift people, their tools and equipment to the desired position.

  • Page 11: Falling Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform. • Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

  • Page 12: Overturning / Tip-Over Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. • Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants.
  • Page 13 OPTIMUM 8 - OPTIMUM 1931 E - Foreword • Using a machine on a slope : Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral limits for the machine. Section B 4.1 - Technical specifications.

  • Page 14: Electric Shock Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.4 - Electric Shock Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

  • Page 15: Explosion / Fire Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER • Do not work on or operate a machine in an explosive or flammable atmosphere / environment.

  • Page 16: Crushing / Collision Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 2.1.6 - Crushing / Collision Hazards When in the platform : • Check the work area for overhead clearance, for any obstacles besides and below the platform when raising/lowering the platform and or before driving.

  • Page 17: Uncontrolled Movement Hazards

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword • Personal fall protection equipment (PFPE) : • Occupants must wear a safety harness, personal protective equipment and comply with the applicable national regulations. Attach the safety harness lanyard to the designated anchorage points provided for this purpose on the work platform.

  • Page 18: Safety Inquiries

    Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

  • Page 19: Compliance

    5 - Compliance 5.1 - RODUCT MODIFICATION It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte design parameters, local regulations and industry standards. All modifications must be submitted in writing (form) and approved by the manufacturer.

  • Page 20: Product Specifications

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 21: Declaration Of Conformity

    OPTIMUM 8 - OPTIMUM 1931 E - Foreword 5.4 - ECLARATION OF CONFORMITY CE Declarations of Conformity only apply to machines that are certified for the European market. D e c l a r a t i o n c o n f o r m i t y...
  • Page 22 OPTIMUM 8 - OPTIMUM 1931 E - Foreword Notes 4001058450 E 06 .21 USA / GB...

  • Page 23: Familiarization

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit : •...

  • Page 24: Decal Content

    Familiarize yourself with the decals and the hazard severity levels. Decals must be kept in good legible condition. Familiarize yourself with the decals and their respective color codes. Additional decals can be ordered from HAULOTTE Services®. C E , a n d...
  • Page 25 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization C E , a n d E A C s t a n d a r d s L a b e l i n f o r m i n g...

  • Page 26: Symbols And Colors

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 1.3 - YMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 27: Level Of Severity

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 1.4 - EVEL OF SEVERITY Color Title Description Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury. Warning : Indicates a hazardous situation which if not avoided, COULD result in death or serious injury.

  • Page 28: Symbols Legend And Definitions

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 29: Models Description

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 2 - Models description Regulations Models ANSI and CSA standards OPTIMUM 1931 E CE, AS and EAC standards OPTIMUM 8 4001058450 E 06 .21 USA / GB...

  • Page 30: Primary Machine Components

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3 - Primary machine components 3.1 - AYOUT O P T I M U M O P T I M U M 1 9 3 1 C142 C171 C168 C20 C2 C78 C58...
  • Page 31 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Description Marking Description Chassis Platform access ladder Front drive wheels Compartment locking latch Platform Sliding guardrail Platform control box Extension deck lock pin Tie-down (and/or forklift loading) Scissors Ground control box + Universal plug...

  • Page 32: Maintenance Support

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.2 - AINTENANCE SUPPORT The maintenance stand must be in place before any maintenance operation is begun. Placing the machine in maintenance configuration : • Lift scissor arms to a sufficient height (floor of the platform at around 2,5 m / 8 ft 2 in from the ground).

  • Page 33: Extension Deck

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.3 - XTENSION DECK N.B.-:-D O NOT LOAD THE EXTENSION DECK FOR EASE OF MANOEUVRING Ensure that gate or sliding bar is in it’s proper closed position. Perform the extending and retracting operations of the extension deck on flat, horizontal ground.

  • Page 34: Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.4 - ROUND CONTROL BOX 3.4.1 - Layout G e n e r a l v i e w ACTIV’ Screen C o n t r o l s a n d i n d i c a t o r s...

  • Page 35: Haulotte Activ'screen

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.4.2 - HAULOTTE Activ'Screen Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status. H A U L O T T E...

  • Page 36: Lcd Screen

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization LCD screen At startup : At startup with the ground or platform controls selected; system initiates a self check : • Bar gets filled up. • Home screen comes on with status icon of the machine - okay to proceed functioning the controls.
  • Page 37 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization • After pressing on Symbol Description Software part number Software version + Screen software version + Screen version Screen identification + Screen software version Machine serial number displayed • After again pressing on •...
  • Page 38 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Alarm status : Alarm status displayed as applicable - samples shown below Tilt : Overload : Low battery : 4001058450 E 06 .21 USA / GB...
  • Page 39 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Recharge the batteries : Fully recharge the batteries. Low battery water level : Low water tank level : Present fault : 4001058450 E 06 .21 USA / GB...

  • Page 40: Platform Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 3.5 - LATFORM CONTROL BOX 3.5.1 - Layout G e n e r a l v i e w C o n t r o l s a n d i n d i c a t o r s...
  • Page 41 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Item Description Function 100% Battery charged HL904 Battery charging indicator Flashing : Batteries have 40 % charge left Constantly on : Batteries have only 20 % charge left Move forward : Forward drive or platform...

  • Page 42: Performance Specifications

    4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. Do not replace parts that are essential to the stability of the machine, such as batteries or tyres, with parts that have a different weight or different specifications. The stability of the machine could be affected.

  • Page 43: Working Area / Range Of Motion

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 4.2 - ORKING AREA ANGE OF MOTION O P T I M U M O P T I M U M 1 9 3 1 4001058450 E 06 .21 USA / GB...

  • Page 44: Decals And Markings Locations

    OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 5 - Decals and markings locations C E , a n d E A C s t a n d a r d s 4 0 0 0 3 9 0 3 5 0...
  • Page 45 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 4001058450 E 06 .21 USA / GB...
  • Page 46 Commercial name - Bright machine 3078146730 Commercial name - Dark machine 307P222270 Decal HAULOTTE® - 500 x 100 - Bright machine 307P217080 Decal HAULOTTE® - 500 x 100 - Dark machine 307P224740 Decal HAULOTTE® - 500 x 100 - Red machine...
  • Page 47 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Description Quantity OPTIMUM 8 Height of the floor and load 4001095310 Scissors safety 4001052240 Risk of crushing 4001052260 Fire Hazard 4001052270 Transport height 4001052280 Battery isolation switch 4001052290 Information - AC MAINTENANCE-FREE MOTORS - Bright machine...
  • Page 48 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization A N S I a n d C S A s t a n d a r d s 4 0 0 0 4 2 7 2 1 0 O P T I M U M...
  • Page 49 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization 4001058450 E 06 .21 USA / GB...
  • Page 50 Commercial name - Bright machine 4000504010 Commercial name - Dark machine 4000504020 Decal HAULOTTE® - 500 x 100 - Bright machine 307P217080 Decal HAULOTTE® - 500 x 100 - Dark machine 307P224740 Decal HAULOTTE® - 500 x 100 - Red machine...
  • Page 51 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Marking Description Quantity OPTIMUM 1931 E Height of the floor and load 4000706390 In english : 4000024780 Risk of crushing In french : 4000067700 In spanish : 4000086480 In english : 4000025030...
  • Page 52 OPTIMUM 8 - OPTIMUM 1931 E - Familiarization Notes 4001058450 E 06 .21 USA / GB...

  • Page 53: Pre-Operation Inspection

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 54: Inspection And Functional Test

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 3 - Inspection and Functional test 3.1 - AILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 55 OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection O P T I M U M 8 - O P T I M U M 1 9 3 1 E Page or associated Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot...
  • Page 56 OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection O P T I M U M 8 - O P T I M U M 1 9 3 1 E Page or associated Comments procedure General Check for the presence, cleanliness and readability of the...

  • Page 57: Safety Functional Checks

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 58: Fault Detector

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.3 - AULT DETECTOR The machine is equipped with an on-board fault detection system, which indicates the type of fault to the operator. The fault is identified by a default code.

  • Page 59: Slope Warning Device

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.5 - LOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed. N.B.-:-T...

  • Page 60: Wheel Motor Brake Release

    OPTIMUM 8 - OPTIMUM 1931 E - Pre-operation inspection 4.9 - HEEL MOTOR BRAKE RELEASE Each time a drive command is activated, electric power releases the brakes. 4.10 - P OTHOLE PROTECTION SYSTEM The machine is equipped with a pothole mechanism under the chassis that is deployed automatically when the platform is out of the stowed position.

  • Page 61: Operation Instructions

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Operation instructions 1 - Operation 1.1 - NTRODUCTION Only trained and authorized personnel shall be permitted to operate this aerial work platform. Prior to operation : • Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform.
  • Page 62 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions • The status of the switches is tested automatically when the machine is switched on, and checked at every starting. A switch will be active only after it has been detected to be in neutral position.

  • Page 63: Operation From The Platform Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 1.3 - PERATION FROM THE PLATFORM CONTROL BOX • The platform control box can only be used if : • The E-stop buttons on both ground and platform control boxes are not pressed in.

  • Page 64: Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 2 - Ground control box 2.1 - O START AND STOP THE MACHINE • Ensure that the E-Stop buttons ( 15 ) and ( 46 ) at the ground and platform control boxes are pulled out.

  • Page 65: Additional Controls From The Ground Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions P u l l T - h a n d l e f o r e m e r g e n c y l o w e r i n g N.B.-:-P...

  • Page 66: Platform Control Box

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE To start the machine : At the ground control box : • The E-stop button on the ground control box must be in ON position (pulled out / activated).

  • Page 67: Drive And Steer Control

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 3.2 - RIVE AND STEER CONTROL To control the direction and drive : • Move the 2-position selector ( 112 ) to the right. • The drive indicator ( 111 ) lights up.

  • Page 68: Movement Control

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 3.3 - OVEMENT CONTROL To operate raising/lowering function, move 2 position selector switch ( 112 ) to the left. Activate raising/lowering selector ( 110 ). Simultaneously operate joystick ( 108 ) with joystick trigger (Enable switch ( 123 )) pressed in and maintained.

  • Page 69: Rescue And Emergency Procedures

    HAULOTTE® has implemented a control system for safely lowering the operator to the ground in the event of an emergency to enable him to receive the neccessary treatment.

  • Page 70: Transportation

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5 - Transportation 5.1 - UTTING IN TRANSPORT POSITION During loading, ensure that : • The loading ramp can support the machine weight. • The loading ramp is correctly attached to transport vehicle.

  • Page 71: Unloading

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.3 - NLOADING Before unloading, check that the machine is in good condition. • Remove the tie downs. • At ground control box turn control box activation switch ( 92 ) to the left to energize platform box.

  • Page 72: Free Wheel Mode

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.4.1 - Free wheel mode To tow a broken-down machine, release brake. Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine. During brake release operation, the machine is in free wheel mode and the brake system no longer functions.

  • Page 73: Storage

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.5 - TORAGE The machine can be stored in a designated area when not in use. If it has been stored for longer than 3 months without use then a periodic inspection must be conducted.

  • Page 74: Loading By Ramp

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.6 - OADING BY RAMP To avoid any risk of sliding during loading, ensure that : • The loading ramp can bear the load. • The loading ramp is correctly attached.

  • Page 75: Lifting Operation

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.8 - IFTING OPERATION During loading / unloading operation, if it becomes necessary to lift the machine using an overhead crane, it is important to respect the following : • Put the machine in stowed position (Extension retracted).

  • Page 76: Loading And Unloading With Forklift

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 5.9 - OADING AND UNLOADING WITH FORKLIFT • Lower the platform. The machine must be in the fully stowed transport position. • Ensure that the machine controls are in the OFF position.

  • Page 77: Cold Weather Recommendations

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 6 - Cold Weather Recommendations In extreme cold conditions, machines should be equipped with optional cold start kits. N.B.-:-I NITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX 6.1 - NVIRONMENTAL CONDITIONS 6.1.1 - Hydraulic oil...

  • Page 78: Battery Care And Maintenance

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 7 - Battery care and maintenance 7.1 - ATTERY RECHARGE 7.1.1 - On-board charger The on-board charger is used to charge the semi-drive batteries. The charger's power is 750W-1000W and the maximum intensity is 10A for 220V - 240V and 110V networks.
  • Page 79 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions L o c a t i o n s Marking Description On-board charger Battery charger mains cable Never replace the charging cable without written permission from HAULOTTE®. 4001058450 E 06 .21 USA / GB...

  • Page 80: Battery Charging

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 7.1.2 - Battery charging • Do not use an external charger or jump the batteries. • Ensure the mains supply is compatible : • Do not use a cable reel with the cable wound up.
  • Page 81 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions The third segment flashes Charge from 40 % to 60 % The fourth segment flashes Charge from 60 % to 80 % The fifth segment flashes Charge from 80 % to 100 %...

  • Page 82: Battery Care And Maintenance

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 7.2 - ATTERY CARE AND MAINTENANCE 7.2.1 - Filling batteries The procedure described below only applies to open lead acide batteries. 6 V open lead-acid battery blocks are composed of 3 2 V single cells connected together in series. The cells are immersed in an electrolyte composed of 1/3 sulfuric acid and 2/3 deionized water.
  • Page 83 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Marking Description Battery Filtered intake Hand pomp Hose Female adapter Push-button Dust cover Male adapter N.B.-:-C OMPLETELY CHARGE THE BATTERIES BEFORE CONNECTING THE DISTILLED WATER FILLING UNIT 4001058450 E 06 .21...
  • Page 84 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Procedure : Launch a full charge of the battery and check the charge indicator. Disconnect the batteries charger and put back the plug in its housing. Levelling of the elements should always be done after charging the batteries. Watering a battery before charge (or with a low charge level) can lead to boil-over, resulting in potential bodily injury and potential damage to the watering system and the battery.

  • Page 85: Procedure To Fill The Batteries Automatically - Option

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Procedure to fill the batteries automatically – Option Open the battery compartment. Open the cap. Fill the can with demineralized water. Correctly close the plug and battery compartment. Fully recharge the batteries in order to restart...

  • Page 86: Desulfation Charge

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 7.2.2 - Desulfation charge Normal battery use leads to sulfatation of the lead plates during discharge (Formation of lead sulfate). Recharging the battery dissolves the lead sulfate. The plates are desulfated.

  • Page 87: Optimise Battery Life

    OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions 7.3 - PTIMISE BATTERY LIFE To optimize battery performance and life-time, you are advised to follow the recommendations below : • Carry out regular battery maintenance as described. • Do no store the machine discharged (Duration greater than 72 hours).
  • Page 88 OPTIMUM 8 - OPTIMUM 1931 E - Operation instructions Notes 4001058450 E 06 .21 USA / GB...

  • Page 89: General Specifications

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications General Specifications Notes 4001058450 E 06 .21 USA / GB...

  • Page 90: Machine Dimensions

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 1 - Machine dimensions S t o w e d T r a n s p o r t p o s i t i o n C o n f i g u r a t i o n...
  • Page 91 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications C E , A S a n d E A C s t a n d a r d s Machine OPTIMUM 8 Marking Specifications - Dimensions Imp. Overall length of machine...

  • Page 92: Major Component Masses

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 2 - Major component masses OPTIMUM 8 OPTIMUM 1931 E Specifications Imp. Frame assembly mass 948 kg 2090 lbs Scissors assembly mass 430 kg 950 lbs Platform assembly mass 125 kg...

  • Page 93: Wheel/Tire Assembly

    25% Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog. • Do not replace factory-installed tires with tires of different specifications or ply rating.

  • Page 94: Procedure Of Replacement

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 4.2.1 - Procedure of replacement • Slightly lift the machine using the lifting points of the frame. • Place a wooden spacer under the frame to support the machine after lifting off the ground.
  • Page 95 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications R e a s s e m b l y t h e w h e e l Marking Description Wheel Washer Motor shaft • Use a new flat washer (2700500110).
  • Page 96 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Check that the shaft key is well positioned in the motor shaft. Mount the wheel on the motor shaft. Install the washer first then the nut. Tighten the wheel nut to the recommended torque : 250 Nm (184 ft.lbs).

  • Page 97: Options

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5 - Options 5.1 - IPE HOLDER OPTION 5.1.1 - Description This attachment is an assembly designed to transport pipes and tubes. The assembly comprises of 2 cradles securely attached to the platform. The tube should be placed in the cradles and securely fixed to them with a strap.

  • Page 98: Pre-Operation Inspection

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.1.4 - Pre-operation inspection • Check that the cradle has no cracks or other damage. • Check that the cradle is correctly installed and secured to the platform(Ensure fastening screws are tightened and pins correctly positioned).

  • Page 99: Disassembly - Assembly

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.1.6 - Disassembly - Assembly O P T I M U M 1 9 3 1 E Marking Description 1 - 1A - 1B - 1C Carrier Spring washer Fastening screw...

  • Page 100: Specific Decals

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.1.7 - Specific decals L o c a t i o n t h e d e c a l s O P T I M U M 8 / 1 9 3 1 E...

  • Page 101: Folding Guardrails

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.2 - OLDING GUARDRAILS 5.2.1 - Description Folding guardrails system is designed to allow guardrails to be lowered to reduce the overall height of the machine. This system facilitates moving the machine through low height doorways/passages.

  • Page 102: Fold Down Operation

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.2.3 - Fold down operation • Extension deck must be fully retracted and in locked position. • The intermediate sliding entrance bar must be at its lowest position. Remove platform control box from its designated...
  • Page 103 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Remove the 2 pins ( G2 ) from the platform front guardrails. Tip element ( 2 ) inwards onto the platform floor. Remove pin ( G3 ) from the right hand extension guardrail.
  • Page 104 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Remove the 2 pins ( G5 ). Lift and tip inwards and down until it contacts the element ( 6 ). Remove the pin ( G6 ). Lift and tip left hand main railing inwards until it contacts the element ( 3 ).

  • Page 105: Specific Decals

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.2.4 - Specific decals Marking Description Quantity Part number Explanation work and transport 4000557230 positions 5.2.5 - Raising guardrails to working position To raise the folded guardrails to the vertical working position : •...

  • Page 106: Panel Carrier

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3 - ANEL CARRIER 5.3.1 - Description This attachment is an assembly designed to transport panels. The assembly comprises of a tray that extends along the length of the floor. The panel(s) should be placed in the tray and secured to the guard rail with a strap (not supplied).

  • Page 107: Pre-Operation Inspection

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3.4 - Pre-operation inspection • Check that the cradle has no cracks or other damage. • Check that the cradle is correctly installed and secured to the platform (Ensure fastening screws are tightened and pins correctly positioned).

  • Page 108: Disassembly - Assembly

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3.6 - Disassembly - Assembly O P T I M U M O P T I M U M 1 9 3 1 E 4001058450 E 06 .21 USA / GB...
  • Page 109 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Marking Description Sheet metal support Sheet metal support Stop Screw Rivet Protection pad Screw Bumper Clamp 4001058450 E 06 .21 USA / GB...
  • Page 110 OPTIMUM 8 - OPTIMUM 1931 E - General Specifications Position the sheet metal support ( 2 ) against the sheet metal support ( 1 ). Tighten the screws ( 4 ) and the nuts ( 5 ) to the recommended torque.

  • Page 111: Specific Decals

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.3.7 - Specific decals L o c a t i o n t h e d e c a l s O P T I M U M 8 - O P T I M U M 1 9 3 1 E...

  • Page 112: Swing Gate

    OPTIMUM 8 - OPTIMUM 1931 E - General Specifications 5.4 - WING GATE 5.4.1 - Description "SWING GATE" consists of a laterally mounted pivoting ½ gate with closing latch, which enables a better access to platform. Spring loaded hinges and a latching mechanism allows the gate to swing inwards only.

  • Page 113: Maintenance

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 114: Maintenance Schedule

    OPTIMUM 8 - OPTIMUM 1931 E - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions.

  • Page 115: Inspection Program

    Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.

  • Page 116: Periodic Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 117: Repairs And Adjustments

    AND ALSO PROVIDES FULLY DOCUMENTED REPORTS ON ALL WORK COMPLETED HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel. HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE®.
  • Page 118 OPTIMUM 8 - OPTIMUM 1931 E - Maintenance Notes 4001058450 E 06 .21 USA / GB...

  • Page 119: Other Information

    OPTIMUM 8 - OPTIMUM 1931 E - Other information Other information 1 - Conditions of warranty Our warranty conditions and extension contracts are now available on the websites of our sales network : www.haulotte.com 4001058450 E 06 .21 USA / GB...

  • Page 120: Subsidiary Contact Information

    OPTIMUM 8 - OPTIMUM 1931 E - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No. 1&2, Sector 18,...

  • Page 121: California Warning

    OPTIMUM 8 - OPTIMUM 1931 E - Other information 2.1 - ALIFORNIA WARNING F o r t h e d e s t i n e d m a c h i n e s ( A N S I...
  • Page 122 OPTIMUM 8 - OPTIMUM 1931 E - Other information F o r e l e c t r i c ( b a t t e r y o p e r a t e d ) m a c h i n e s...

  • Page 123: Intervention Register

    OPTIMUM 8 - OPTIMUM 1931 E - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-I HAULOTTE S ® N THE CASE OF A...
  • Page 124 OPTIMUM 8 - OPTIMUM 1931 E - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4001058450 E 06 .21 USA / GB...

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Optimum 8

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