Haulotte STAR 10 Operator's Manual
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Haulotte STAR 10 Operator's Manual

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Operator's manual
For online reference and to download the manuals for your
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Operator's manual
STAR 10 - STAR 26J
USA
4001178810
E 10.22
USA / GB

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Summary of Contents for Haulotte STAR 10

  • Page 1 Operator's manual For online reference and to download the manuals for your machines HAULOTTE®, go to : https://www.e-technical-information.com or, scan the QR Code below : Operator's manual STAR 10 - STAR 26J 4001178810 E 10.22 USA / GB...
  • Page 2 STAR 10 - STAR 26J 4001178810 E 10.22 USA / GB...

  • Page 3: Table Of Contents

    Operator's manual CONTENTS FOREWORD 1 - User responsibility ..... . . 1.1 - Owner's responsibility......... . . 1.2 - Employer's responsibility .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ..... . 2 - Working area assessment ....3 - Inspection and Functional test .
  • Page 5 5.1 - Transport configuration......... 5.2 - Machine stowage for transport - STAR 10 - STAR 26J... .
  • Page 6 Operator's manual MAINTENANCE 1 - General ......2 - Maintenance Schedule ....3 - Inspection program .

  • Page 7: Foreword

    The user manual does not replace the necessary training that is required for all of this machine's operators. HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual. The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered from HAULOTTE Services®.

  • Page 8: User Responsibility

    • To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

  • Page 9: Operator's Responsibility

    • Read and understand the contents of this manual and familiarize himself/herself with the decals affixed on the machine. • To inspect the machine before use according to HAULOTTE®'s recommendations.. • Inform the owner (or hirer) if the manual or any decals are missing or are not legible.

  • Page 10: Safety

    STAR 10 - STAR 26J - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Incorrect use • Do not use the machine outside of the conditions specified in this manual. • Do not use the machine as a crane, material lift or elevator.
  • Page 11 STAR 10 - STAR 26J - Foreword To enter or exit from the platform : • The machine must completely stowed (Access configuration). • Face the machine to access the opening to the platform. • Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

  • Page 12: Overturning / Tip-Over Hazards

    STAR 10 - STAR 26J - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. • Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants.
  • Page 13 STAR 10 - STAR 26J - Foreword Using the machine on a slope Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral limits for the machine. Section B 4.1 - Technical specifications. WIND: the aerial work platform can be used up to the maximum wind speed indicated in the specifications in this manual.

  • Page 14: Risk Of Electric Shock (Electrocution)

    STAR 10 - STAR 26J - Foreword 2.1.4 - Risk of electric shock (electrocution) Risk of death or serious injuries. The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position all parts of the aerial work platform, the occupants, accessories and tools at a reasonable distance from power lines to ensure that no part of the work platform accidentally comes into contact with a power line.

  • Page 15: Explosion / Fire Hazards

    STAR 10 - STAR 26J - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER Do not work on or operate a machine in an explosive or flammable atmosphere / environment.

  • Page 16: Crushing / Collision Hazards

    STAR 10 - STAR 26J - Foreword 2.1.6 - Crushing / Collision Hazards Before using the machine, mark out the machine's work and circulation area using a marking system appropriate to the task at hand and the work environment. When in the platform : •...

  • Page 17: Risk Of Involuntary Movements

    STAR 10 - STAR 26J - Foreword • Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of crushing or collision. Restrict the operation of machines moving within the aerial work platform work area.

  • Page 18: Safety Inquiries

    Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

  • Page 19: Compliance

    5.1 - RODUCT MODIFICATION It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte design parameters, local regulations and industry standards. Any requests for modification must be formulated in writing (form) and be approved by the manufacturer.

  • Page 20: Change Of Ownership Notification

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 21: Declaration Of Conformity

    STAR 10 - STAR 26J - Foreword 5.4 - ECLARATION OF CONFORMITY The CE declarations of conformity only apply to machines that have been approved and commissioned within the European Community (EC). Declaration of conformity - Electric platforms 4001178810 E 10.22...
  • Page 22 STAR 10 - STAR 26J - Foreword UKCA Declarations of Conformity only apply to machines that are certified for England, Wales and Scotland. Declaration of conformity - Electric platforms 4001178810 E 10.22 USA / GB...

  • Page 23: Familiarization

    STAR 10 - STAR 26J - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit : •...

  • Page 24: Decal Content

    The labels must be kept in good condition, otherwise they must be replaced. Familiarize yourself with the decals and their respective color codes. Additional decals can be ordered from HAULOTTE Services®. CE, UKCA, AS and EAC standards - Label warning risk...
  • Page 25 STAR 10 - STAR 26J - Familiarization ANSI and CSA standards DANGER CRUSH HAZARD Do not stand or walk behind or in front of the machine while in use. Stay clear from the path of boom rotation and platform lowering.

  • Page 26: Symbols And Colors

    STAR 10 - STAR 26J - Familiarization 1.3 - YMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 27: Symbols Legend And Definitions

    STAR 10 - STAR 26J - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 28: Models Description

    STAR 10 - STAR 26J - Familiarization 2 - Models description Regulations Models UKCA ANSI STAR 10 STAR 26J Legend Available Not available 4001178810 E 10.22 USA / GB...
  • Page 29 STAR 10 - STAR 26J - Familiarization Notes 4001178810 E 10.22 USA / GB...

  • Page 30: Primary Machine Components

    STAR 10 - STAR 26J - Familiarization 3 - Primary machine components 3.1 - AYOUT STAR 10 - STAR 26J 4001178810 E 10.22 USA / GB...
  • Page 31 STAR 10 - STAR 26J - Familiarization Marking Description Marking Description Chassis Battery isolation switch Battery charger socket Platform Telescopic mast Platform control box Pothole protection Slew ring Platform entry (hinged rail) Turntable assembly Tilt sensor Tie-down (and/or forklift loading)

  • Page 32: Ground Control Box

    STAR 10 - STAR 26J - Familiarization 3.2 - ROUND CONTROL BOX 3.2.1 - Layout General view Controls and indicators Marking Name Description Function Pulled out : E-stop activated SB801 E-stop button Pushed in : E-stop deactivated Move upwards : Platform control box energized...

  • Page 33: Activ'screen

    STAR 10 - STAR 26J - Familiarization 3.2.2 - ACTIV'Screen Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status. Indicators ACTIV’Screen 4000274010 B...
  • Page 34 STAR 10 - STAR 26J - Familiarization Activ'Screen Icon Description Function Icon Description Function Activ'Screen ACTIV’Screen 4000274010 B Navigation buttons - Above Activ'Screen display Permits scrolling up Used to refuse or Up Navigation through the screen Cancel Button cancel a selection...
  • Page 35 STAR 10 - STAR 26J - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Display battery charge Battery status status • Maintenance required Maintenance use display...
  • Page 36 STAR 10 - STAR 26J - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Software part • Display machine Information text number software code Software version + •...
  • Page 37 STAR 10 - STAR 26J - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Access code screen comes on - refer to maintenance manual for entering the access...
  • Page 38 STAR 10 - STAR 26J - Familiarization Icon Description Function Icon Description Function Low battery water • Check the level level Low water tank • Check the level level Present fault • Display machine fault code 4001178810 E 10.22 USA / GB...

  • Page 39: Platform Control Box

    STAR 10 - STAR 26J - Familiarization 3.3 - LATFORM CONTROL BOX 3.3.1 - Layout General view Controls and indicators Marking Name Description Function HL800 Tilt indicator Machine on excessive slope HL802 Platform overload indicator Platform overload Press and hold the horn button to sound the horn...
  • Page 40 STAR 10 - STAR 26J - Familiarization Marking Name Description Function 100% Battery charged HL904 Battery charging indicator Flashing : Batteries have 40 % charge left Constantly on : Batteries have only 20 % charge left HL903 Machine fault indicator...

  • Page 41: Performance Specifications

    4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. Do not replace parts that are essential to the stability of the machine, such as batteries or tyres, with parts that have a different weight or different specifications. The stability of the machine could be affected.

  • Page 42: Working Area / Range Of Motion

    STAR 10 - STAR 26J - Familiarization 4.2 - ORKING AREA ANGE OF MOTION STAR 10 - STAR 26J 4001178810 E 10.22 USA / GB...

  • Page 43: Decals And Markings Locations

    STAR 10 - STAR 26J - Familiarization 5 - Decals and markings locations CE, UKCA, AS and EAC standards - 4000325860 N - STAR 10 - 1/2 4001178810 E 10.22 USA / GB...
  • Page 44 STAR 10 - STAR 26J - Familiarization CE, UKCA, AS and EAC standards - 4000325860 N - STAR 10 - 2/2 4001178810 E 10.22 USA / GB...
  • Page 45 STAR 10 - STAR 26J - Familiarization CE, UKCA, AS and EAC standards Marking Description Quantity STAR 10 Height of the floor and load 4001056010 Maximum Pressure per Tire - Floor Loading 4001056030 Commercial name - Bright machine 4001183820 Commercial name - Dark machine 4001183830 Decal HAULOTTE®...
  • Page 46 STAR 10 - STAR 26J - Familiarization Marking Description Quantity STAR 10 Do not lean on the bar 4001069640 Not illustrated Option - Biological hydraulic oil 4001052380 Not illustrated Option - Winter grade hydraulic oil 4001052390 Not illustrated Option - Air line...
  • Page 47 STAR 10 - STAR 26J - Familiarization ANSI and CSA standards - 4000325910 Q - STAR 26J - 1/2 4001178810 E 10.22 USA / GB...
  • Page 48 STAR 10 - STAR 26J - Familiarization ANSI and CSA standards - 4000325910 Q - STAR 26J - 2/2 4001178810 E 10.22 USA / GB...
  • Page 49 STAR 10 - STAR 26J - Familiarization ANSI and CSA standards Marking Description Quantity STAR 26J Height of the floor and load 4000700110 Maximum Pressure per Tire - Floor Loading 4000325410 Commercial name - Bright machine 4001183840 Commercial name - Dark machine 4001183850 Decal HAULOTTE®...
  • Page 50 STAR 10 - STAR 26J - Familiarization Marking Description Quantity STAR 26J Activ' Shield Bar instructions 4001069630 Do not lean on the bar 4001069640 Not illustrated Option - Biological hydraulic oil 3078148890 Not illustrated Option - Winter grade hydraulic oil...

  • Page 51: Pre-Operation Inspection

    STAR 10 - STAR 26J - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 52: Inspection And Functional Test

    STAR 10 - STAR 26J - Pre-operation inspection 3 - Inspection and Functional test 3.1 - AILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 53 STAR 10 - STAR 26J - Pre-operation inspection Telescopic masts Page or associated Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot Check state of tires/tyres and inflations Batteries Check the battery level Check the condition of the battery...
  • Page 54 STAR 10 - STAR 26J - Pre-operation inspection Telescopic masts Page or associated Comments procedure General Check for the presence, cleanliness and readability of the manufacturer's plates, security labels, user manual and maintenance manual Check the cleanliness and readability of the control...

  • Page 55: Safety Functional Checks

    STAR 10 - STAR 26J - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 56: Fault Detector

    STAR 10 - STAR 26J - Pre-operation inspection 4.3 - AULT DETECTOR The machine is equipped with an on-board fault detection system, which indicates the type of fault to the operator. The fault is identified by a default code. The default code is displayed at the ground control box.

  • Page 57: Slope Warning Device

    STAR 10 - STAR 26J - Pre-operation inspection 4.5 - LOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed. N.B.-:-T HE SLOPE SENSOR IS ONLY ACTIVE WHEN THE PLATFORM IS NOT IN THE STOWED POSITION...

  • Page 58: Machine Braking

    STAR 10 - STAR 26J - Pre-operation inspection 4.8 - ACHINE BRAKING When electric power is cut off, the machine stops automatically. Performance levels may be reduced in the following situations : • Descending a bumpy ramp. • Worn tires/tyres.

  • Page 59: Operation Instructions

    STAR 10 - STAR 26J - Operation instructions Operation instructions 1 - Operation 1.1 - NTRODUCTION Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine. An auxiliary device is available at the ground control box to assist in the rescue of people in an emergency.

  • Page 60: Operation From A Control Box

    STAR 10 - STAR 26J - Operation instructions 1.2 - PERATION FROM A CONTROL BOX The control box is energized and active ONLY when : • The E-stop buttons are released. • The control box is selected. The enable switch ( 228 ) on the ground control box must be activated and held to authorise movements.

  • Page 61: Ground Control Box

    STAR 10 - STAR 26J - Operation instructions 2 - Ground control box 2.1 - O START AND STOP THE MACHINE • Pull the E-Stop button at the ground control box. • Turn the control box activation selector key ( 92 ) downwards to activate the ground control box.

  • Page 62: Movement Control

    STAR 10 - STAR 26J - Operation instructions 2.2 - OVEMENT CONTROL Platform leveling is available, regardless of the work height. Even at low movement speeds, use the controls with caution. N.B.-:-R (228) ELEASING THE NABLE WITCH WILL STOP ALL MOVEMENTS...

  • Page 63: Platform Control Box

    STAR 10 - STAR 26J - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE To start the machine : At the ground control box : • The E-stop button on the ground control box must be in ON position (pulled out / activated).

  • Page 64: Drive And Steer Control

    STAR 10 - STAR 26J - Operation instructions 3.2 - RIVE AND STEER CONTROL Before driving, locate the green / red orientation arrows on the chassis and platform control box. Move the drive controls in a direction matching the directional arrows.

  • Page 65: Movement Control

    STAR 10 - STAR 26J - Operation instructions 3.3 - OVEMENT CONTROL Command Action Press button ( 251 ) to select Mast extend / retract movement Push the joystick ( 244 ) forwards with joystick trigger pressed in to extend the mast.

  • Page 66: Rescue And Emergency Procedures

    HAULOTTE® provides a ground control emergency system that should be used to safely bring the operator into such a position that appropriate medical attention could be provided.

  • Page 67: Operation Of Overriding System From Ground Control Box

    STAR 10 - STAR 26J - Operation instructions 4.1.1 - Operation of overriding system from ground control box The Overriding system must only be used in the event of an overload. The system enables the occupant(s) to descend to ground level if an overload is detected.

  • Page 68: Manual Emergency Lowering Procedure

    STAR 10 - STAR 26J - Operation instructions 4.2 - ANUAL EMERGENCY LOWERING PROCEDURE 4.2.1 - Jib manual lowering procedure • Press the centre of the solenoid valve under the jib cylinder to lower the jib. • Release it to halt lowering.

  • Page 69: Mast Manual Lowering Procedure

    STAR 10 - STAR 26J - Operation instructions 4.2.2 - Mast manual lowering procedure • Pull the mast lowering solenoid knob located on the chassis right side to lower the mast. • Release it to halt lowering. 4001178810 E 10.22...

  • Page 70: Hand Pump

    Do not attempt to perform this procedure using the multi electro-hydraulic valve bank without having already been trained by HAULOTTE Services®. All safety functions are inoperative and hazardous situations may occur. Improper use of equipment will result in death or serious injuries.
  • Page 71 STAR 10 - STAR 26J - Operation instructions • Push the lever ( 1 ) from top to bottom several times while manually activating the selected function valve ( 2 ) simultaneously. • Follow the instructions on the decal near the distributor :...

  • Page 72: Transportation

    • Drive the machine onto the truck bed. • Secure the machine to the tie down points provided (See picture). • The covers must be locked. 5.2 - - STAR 10 - STAR 26J ACHINE STOWAGE FOR TRANSPORT 4001178810 E 10.22...

  • Page 73: Unloading

    STAR 10 - STAR 26J - Operation instructions 5.3 - NLOADING Before unloading, check that the machine is in good condition. • Remove the tie downs. • Switch the machine on. • Move progressively the drive joystick (244). Warning : Upon starting a machine that has been secured and transported, the safety system may detect a false overload preventing all movement from the platform control box.

  • Page 74: Electric Brake Release

    STAR 10 - STAR 26J - Operation instructions 5.4.1 - Electric brake release To tow a broken-down machine, release brake. Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine. During brake release operation, the machine is in free wheel mode and the brake system no longer functions.

  • Page 75: Storage

    STAR 10 - STAR 26J - Operation instructions 5.5 - TORAGE The machine can be stored in a designated area when not in use. If it is stored for more than 3 months without being used, an inspection must be carried out before it is put back into service.

  • Page 76: Loading By Ramp

    STAR 10 - STAR 26J - Operation instructions 5.6 - OADING BY RAMP To avoid any risk of sliding during loading, ensure that : • The loading ramp can bear the load. • The loading ramp is correctly attached. • The loading ramp has sufficient grip.

  • Page 77: Lifting Operation

    STAR 10 - STAR 26J - Operation instructions 5.8 - IFTING OPERATION 5.8.1 - Loading and unloading Before any lifting operation, it is necessary to take into account the following points : ONLY trained and authorized personnel should attempt to lift the machine.

  • Page 78: Procedure For The Use Of Slings

    STAR 10 - STAR 26J - Operation instructions 5.8.1.4 - Procedure for the use of slings The machine must be completely stowed. Turntable line up with the chassis. Designated lifting points are marked/labeled with the following symbol Position the spreaders line up with the chassis.

  • Page 79: Lifting Operation With Tie-Down Points On The Mast

    STAR 10 - STAR 26J - Operation instructions 5.8.2 - Lifting operation with tie-down points on the mast Before any lifting operation, it is necessary to take into account the following points : ONLY trained and authorized personnel should attempt to lift the machine.

  • Page 80: Procedure For The Use Of Slings

    STAR 10 - STAR 26J - Operation instructions 5.8.2.4 - Procedure for the use of slings The machine must be completely stowed. Turntable line up with the chassis. Designated lifting points are marked/labeled with the following symbol Position the spreaders line up with the chassis.

  • Page 81: Loading And Unloading With Forklift

    STAR 10 - STAR 26J - Operation instructions 5.9 - OADING AND UNLOADING WITH FORKLIFT • Lower the mast and jib. The machine must be in the fully stowed transport position. • Ensure that the machine controls are in the OFF position.

  • Page 82: Cold Weather Recommendations

    STAR 10 - STAR 26J - Operation instructions 6 - Cold Weather Recommendations In extreme cold conditions, machines should be equipped with optional cold start kits. N.B.-:-I NITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX 6.1 - NVIRONMENTAL CONDITIONS 6.1.1 - Hydraulic oil...

  • Page 83: Battery Care And Maintenance

    STAR 10 - STAR 26J - Operation instructions 7 - Battery care and maintenance 7.1 - ATTERY RECHARGE 7.1.1 - On-board charger The on-board charger is used to charge the semi-drive batteries. The charger's power is 750W-1000W and the maximum intensity is 10A for 220V - 240V and 110V networks.
  • Page 84 STAR 10 - STAR 26J - Operation instructions Locations Marking Description On-board charger Battery charger mains cable Never replace the charging cable without written permission from HAULOTTE®. 4001178810 E 10.22 USA / GB...

  • Page 85: Battery Charging

    STAR 10 - STAR 26J - Operation instructions 7.1.2 - Battery charging • Do not use an external charger or jump the batteries. • Ensure the mains supply is compatible : • Do not use a cable reel with the cable wound up.
  • Page 86 STAR 10 - STAR 26J - Operation instructions The fourth segment flashes Charge from 60 % to 80 % The fifth segment flashes Charge from 80 % to 100 % Battery equalisation Leave the batteries on charge(3h) Unplug the charging cable from the...

  • Page 87: Battery Care And Maintenance

    STAR 10 - STAR 26J - Operation instructions 7.2 - ATTERY CARE AND MAINTENANCE 7.2.1 - Filling batteries The procedure described below only applies to open lead acide batteries. 6 V open lead-acid battery blocks are composed of 3 2 V single cells connected together in series. The cells are immersed in an electrolyte composed of 1/3 sulfuric acid and 2/3 deionized water.

  • Page 88: Desulfation Charge

    STAR 10 - STAR 26J - Operation instructions 7.2.2 - Desulfation charge Normal battery use leads to sulfatation of the lead plates during discharge (Formation of lead sulfate). Recharging the battery dissolves the lead sulfate. The plates are desulfated. Moreover, sulfatation also appears if the battery self-discharges during storage in a low state- of-charge (<...

  • Page 89: Optimise Battery Life

    STAR 10 - STAR 26J - Operation instructions 7.3 - PTIMISE BATTERY LIFE To optimize battery performance and life-time, you are advised to follow the recommendations below : • Carry out regular battery maintenance as described. • Do no store the machine discharged (Duration greater than 72 hours).
  • Page 90 STAR 10 - STAR 26J - Operation instructions Notes 4001178810 E 10.22 USA / GB...

  • Page 91: General Specifications

    STAR 10 - STAR 26J - General Specifications General Specifications 1 - Machine dimensions Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position. CE, UKCA, AS and EAC standards...

  • Page 92: Major Component Masses

    STAR 10 - STAR 26J - General Specifications 2 - Major component masses N.B.-:-M ASSES MEASURED WITH EMPTY TANKS Component STAR 10 STAR 26J Frame assembly mass 685 kg - 1510 lb Drive wheel mass 18,5 kg - 40 lb...

  • Page 93: Wheel/Tire Assembly

    25% Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog. • Do not replace factory-installed tires with tires of different specifications or ply rating.
  • Page 94 STAR 10 - STAR 26J - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist. • Remove the wheel nuts. • Remove the wheel.

  • Page 95: Options

    STAR 10 - STAR 26J - General Specifications 5 - Options 5.1 - - SECONDARY GUARDING SYSTEM (I CTIV HIELD F FITTED 5.1.1 - Description General Specification Activ' Shield Bar : • The Activ' Shield Bar is a device designed to reduce the risk of entrapment against the control panel when the platform is in confined spaces.

  • Page 96: Characteristics

    STAR 10 - STAR 26J - General Specifications 5.1.2 - Characteristics Marking Description Activation bar Electrical box "RESET" button Green indicator light Blue flashing indicator, indicates activation bar operates 4001178810 E 10.22 USA / GB...

  • Page 97: Safety Precautions

    STAR 10 - STAR 26J - General Specifications 5.1.3 - Safety precautions It is mandatory to ensure that the Activ' Shield Bar is functional at each start-up of the machine Do not use the Activ' Shield Bar as a handhold. This could result in an inadvertent triggering of the Activ' Shield Bar.

  • Page 98: Pre-Operation Inspection

    STAR 10 - STAR 26J - General Specifications 5.1.4 - Pre-operation inspection • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service. • DO NOT operate the machine until all identified items are corrected and it has been declared safe for operation.

  • Page 99: Specific Decals

    STAR 10 - STAR 26J - General Specifications 5.1.6 - Specific decals Location of the decals Software version to ≥ 1.12.7.0 Marking Description Quantity Part number Activ' Shield Bar controls 4001069620 Activ' Shield Bar instructions 4001069630 Do not lean on the bar...
  • Page 100 STAR 10 - STAR 26J - General Specifications Notes 4001178810 E 10.22 USA / GB...

  • Page 101: General

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 102: Maintenance Schedule

    STAR 10 - STAR 26J - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions.

  • Page 103: Inspection Program

    Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.

  • Page 104: Periodic Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 105: Major Inspection

    This evaluation must take place after 10 years of operation and then repeated every 5 years thereafter. The severity of operating conditions may require frequent inspections. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person. This inspection includes : •...

  • Page 106: Repairs And Adjustments

    AND ALSO PROVIDES FULLY DOCUMENTED REPORTS ON ALL WORK COMPLETED HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel. HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE®.

  • Page 107: Other Information

    STAR 10 - STAR 26J - Other information Other information 1 - Conditions of warranty Our warranty conditions and extension contracts are now available on the websites of our sales network : www.haulotte.com 2 - Subsidiary contact information HAULOTTE FRANCE...

  • Page 108: California Warning

    STAR 10 - STAR 26J - Other information 2.1 - ALIFORNIA WARNING For the US destined machines (ANSI and CSA standards) CALIFORNIA Proposition 65 Warning Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 109 STAR 10 - STAR 26J - Other information For electric (battery operated) machines CALIFORNIA Proposition 65 Warning Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
  • Page 110 STAR 10 - STAR 26J - Other information Notes 4001178810 E 10.22 USA / GB...

  • Page 111: Intervention Register

    STAR 10 - STAR 26J - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-I HAULOTTE S ® N THE CASE OF A...
  • Page 112 STAR 10 - STAR 26J - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4001178810 E 10.22 USA / GB...

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