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CP42LH S e r v i c e M a n u a l 020-101686-03...
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The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold by a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or (ii) the required international warranty fee has been paid.
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REGULATORY The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment.
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Save the laser settings ......... . . 38 CP42LH Service Manual...
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Tools required ..........39 Christie laser projection system components ......40 Shut down the projector .
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Integrated motor control card ........72 CP42LH Service Manual...
Christie laser projection system. Every effort has been made to make sure the information in this manual is accurate and complete. However, due to continuing research, all information is subject to change without notice. Christie assumes no responsibility for omissions or inaccuracies.
Upgrade the software You need Administrator or Service permissions to complete this procedure. 1. Download the software from the Christie web site (www.christiedigital.com). 2. Upload the software: a. On the projector touch panel controller (TVC), tap Menu > Administrator Setup >...
Removes all configurations and upgrades all components. 8. Tap Next. Technical support North and South America: +1-800-221-8025 or tech-support@christiedigital.com Europe, Middle East, and Africa: +44 (0) 1189 778111 or techsupport-emea@christiedigital.com Asia Pacific: tech-asia@christiedigital.com Christie Managed Services: +1-800-550-3061 or NOC@christiedigital.com CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Position all cables where they cannot contact hot surfaces or be pulled or tripped over. Failure to comply could result in minor or moderate injury. • This Christie laser projection system must be operated in an environment that meets the operating range specification.
• Lasers contain a high energy density. These can be dangerous for skin tissue as well as pose an electrical, chemical, and non-ionizing radiation hazard. • Do not operate the Christie Laser Projection System with the laser rack access panels removed.
U.S.A. Only CLASS 1 LASER PRODUCT IEC630825-1: 2007 Translation of label A in French, Chinese, Japanese, and Korean Christie Digital Systems Canada Inc. 809 Wellington Street North Kitchener, ON N2G 4Y7 Canada This product complies with performance standards of laser products under 21 CFR Part 1040.10 except with those deviations pursuant to...
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This diagram shows labels below the laser module cover. Do not remove the laser module cover for maintenance or service. The laser module must be repaired at a Christie Digital Factory. Removing the cover voids the warranty. Failure to comply could result in death or serious injury.
WARNING: FEET FOR LEVELING ONLY! DO NOT TILT RACK STAND! FRENCH FRENCH CHINESE CHINESE CAUTION CLASS 3B LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM Translation of label A in French, Chinese, Japanese, and Korean CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Safety Information Projector laser safety labels This diagram shows the laser safety labels on the operator side of the projector. Christie Digital Systems Canada Inc. 809 Wellington Street North Kitchener, ON N2G 4Y7 Canada This product complies with performance standards of laser products under 21 CFR Part 1040.10 except with respect to those...
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EMITTED FROM THIS APERTURE EMITTED FROM THIS APERTURE Translation of label A in French, Chinese, Japanese, and Korean ÉVITER TOUTE EXPOSITION - UN RAYONNEMENT LASER EST ÉMIS À PARTIR DE CETTE OUVERTURE レーザーはこの より されます CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
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• Pulse Pattern: Continuous Wave • Maximum power: 775 W CAUTION CLASS 4 LASER RADIATION WHEN OPEN AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION Translation of label A in French, Chinese, Japanese, and Korean CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Blinking: IR interlock failure WARN/FAULT Fault (laser module No fault Warning (laser does not turn on or module is on but a has turned off) laser temperature or voltage is above the warning threshold) CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Key must be present for the system to run. Laser radiation is not accessible when the key is removed. Manual reset Press Reset following a system restart. Fiber carrier panel When any panel is removed, the laser interlock opens and the lasers cannot be armed. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
LM Rack (interlock) Connects the projector to the laser rack. Laser interlock Connects the projector to the laser modules. When the interlock is tripped, accessible radiation is reduced below the maximum permissible exposure (MPE) level. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Hazard calculations are dependent on the number of light modules and the lens installed. This table lists hazard distances for Christie projector lenses with the zoom adjusted to its most hazardous position. Contact Christie support for assistance calculating hazard distances specific to your installation.
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5.5-8.0 DLPCine HB Zoom Lens (108-280101-01) 7.24:1 8.75 2.65 5.5-8.0 DLPCine HB Zoom Lens (108-280101-01) 7.24:1 14.95 3.45 This table lists hazard distances for Christie projector high contrast lenses with the zoom adjusted to its most hazardous position. Light Projection Lens Extended Skin Modules Throw...
2. Check the status lights on the back of the projector are off. 3. Turn on the key switch. 4. Press Manual Reset on the projector. Test the laser rack emergency stop 1. Press the emergency stop button on the laser rack. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
1. Press the emergency stop button on the projector. 2. Check the status lights on the back of the projector are off. 3. To release the E-stop, rotate the knob clockwise. 4. Press Manual Reset on the projector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Align the fold mirror if a corner or edge of an image is missing. 1. Turn off the laser modules until only one is operating. See Single laser module operation page 9. 2. Adjust the two screws located on the bottom front of the projector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Adjust the Boresight with low light levels from a single laser module. Failure to comply could result in minor or moderate injury. Adjust the boresight if the image cannot be focused uniformly across the screen. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Perform this procedure if there is no ILS. If there is an ILS, see Adjust vertical boresight with an ILS on page 29. 1. Focus the image at the top edge of the screen. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
9. Tighten the vertical lock screw (A) to maintain the adjustments. 10. Check the boresight again. Adjust vertical boresight with an ILS Perform this procedure if there is an ILS. If there is no ILS, see Adjust vertical boresight on page CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
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8. Re-focus the center of the image. The goal is for good focus at the center and on all sides. 9. Tighten the vertical lock screw (A) to maintain the adjustments. 10. Check the boresight again. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
• Always wear an electrostatic discharge (ESD) strap and use insulated tools when replacing the light engine or any other circuit board; however, Christie does not recommend wearing a strap while converging a live unit, but to instead ensure frequent contact with the bare metal of the projector to prevent static buildup.
The recommended normal convergence adjustments are from green to blue and red to green. • Christie recommends that the vertical and rotation adjustment be done first, as they work dependently together, and the horizontal adjustment done last. •...
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4. Look for twist using the center vertical and horizontal lines—scan from one side of the screen to the other, observing any change in vertical position of the color in question relative to the point where you started. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
The red and green formatters are identical in physical layout and adjuster function. The blue formatter card is slightly different in physical layout, but the adjustment functions are the same. The twist and vertical adjustments interact with each other on the horizontal axis. Screen / Screw CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
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It is recommended to locate the shorter blade 2.5 mm driver on adjusting screw #2 (especially on the red), and use the longer blade 2.5 mm driver for screw#1 and horizontal (screw #3). CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
• The horizontal adjustment screw is independent of the twist and vertical adjustments. • Christie recommends that you locate the twist adjustment screw with the 2.5mm Allen driver and leave it in place, resting against the lens mount/formatter card. •...
Every time you adjust the green lasers, wait for the lasers to move to the new value. 4. Using a spectroradiometer, such as Photo Research PR-655 SpectraScan® measure the brightness and color of the screen. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Save the laser settings 1. Open the laser manager application. 2. Click the System tab. 3. Click Save in the Configuration Management area. 4. Type a name for the settings file and press Enter. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Hex keys/drivers: 1.5 mm 2.5 mm, 3 mm, 5 mm, 6 mm • Nut driver: 5.5 mm, 6 mm • Ratchet: 19 mm • Pliers • Electrostatic protective strap and pad • Disposable Nitrile gloves (included with optical components) CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Parts and Module Replacement Christie laser projection system components LASER INTERLOCK LASER RACK INTERLOCK IN Fiber optic bundle Transmits the collected laser light to the projector. Projector Modulates light from the laser modules and passes it through a projection lens to produce the image on the screen.
3. Set the shroud covers on a clean, stable surface. Front top lid Estimated replacement time: 0.5 minutes 1. Using the low security key, unlock the cover. 2. Lift the cover up and remove. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Parts and Module Replacement Light engine lid Only Christie authorized service technicians should open the light engine lid. Failure to comply may result in equipment damage. Estimated replacement time: 1 minute Remove the light engine lid to access components in the light engine and card cage compartments.
3. Remove the 4 screws securing the top of the cover to the chassis. 4. Tilt the access panel frame outward to clear the rear cover and lift it up and out of the projector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
5. Disconnect the P1, P8, J2, J4, and J5 connectors from the interlock card. 6. Loosen the 3 screws securing the rear cover. 7. Disconnect the touch panel controller (TPC) cable. 8. Tilt and lift the back cover away from the projector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
8. Remove the fiber bundle from the connection and attach the tethered end cap. 9. Carefully remove the fiber bundle from the projector and fiber optic stress relief, making sure to maintain the minimum bend radius of 200 mm. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
6. Position the shaft assembly away from the stand and pull the shaft assembly until it is clear from the back cover. When reassembling the beam stop, make sure the nylon washer is inserted between the back cover and the c-clip. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
2. Unscrew the foot until it is no longer engaged in the baseplate. 3. Remove the foot. Filters Use only high efficiency Christie approved filters. Never operate the projector without the filter installed. Never reuse an old paper air filter. Failure to comply may result in equipment damage.
3. Remove the old air filter and discard. 4. Install a clean air filter with the airflow indicator pointing toward the projector. 5. Align the bottom tabs of the air filter cover and close. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
1. Press down on the snap tab to release filter cover. 2. Tilt and lift the cover up ward to remove it. The filter comes out with the cover. 3. Remove the old air filter and discard. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Front top lid, see page 41. 2. Remove the Light engine lid, see page 42. 3. Remove and replace the LAD filter. LAD filters 1. Open the Optical access door, see page 43. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
1. At the front of the laser module, tilt the top of the air filter toward you and lift out. 2. Pull the filter out and wash it. Clean a washable filter on page 47. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
3. Remove the Access panel frame, see page 43. 4. Remove the 2 screws from the side of the fan pack. 5. Reach into the light engine compartment and loosen the captive thumbscrew. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Install the fan with the directional arrow facing into the projector. Red FPGA fan (fan 5) Estimated replacement time: 9.5 minutes 1. Remove the Fan pack assembly, see page 52. 2. Disconnect the fan #5 inline connector from underneath. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Estimated replacement time: 4 minutes per fan The card cage fans are on top of the card cage and push cool air into the electronic card cage. 1. Remove the Front top lid, see page 41. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
56. 2. Remove the 4 screws to release each fan. Red LAD fan (fan 20) 1. Remove the Front top lid, see page 41. 2. Remove the Light engine lid, see page 42. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
8. Loosen the 3 captive screws securing the liquid cooling assembly pump and reservoir. 9. Remove the 8 screws securing the radiator blocks and fans. 10. Lift the liquid cooling assembly up and out of the projector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
4. Remove the 4 screws from the integrator cover. 5. Remove the 2 screws securing the diffuser lens element clamp and remove the clamp. 6. Repeat step 5 to remove the second diffuser lens element clamp. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
7. Disconnect the 2 coolant hoses from the quick disconnects. 8. Loosen the screw securing the liquid cooling hose bracket to the firewall. 9. Remove the bracket. 10. Loosen the screw securing the heat dump. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
4. Disconnect the integrator and diffuser temperature sensor connectors. 5. Remove the 2 screws securing the diffuser cooling connection. 6. Remove the 2 screws from the relay lens cover. 7. Remove the 2 screws securing the integrator clamp. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
2. Remove the 2 screws securing the infrared emitter housing. 3. Remove and set aside the infrared emitter housing. 4. Remove one of the screws from each of the 3 clips securing the cold mirror. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
5. Lower the mirror and remove. When reinstalling the fold mirror, Align the fold mirror, see page 26.. 6. Recreate your Measured Color Gamut Data (MCGD) files. See the user manual for instructions. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
4. Remove the Light engine lid, see page 42. 5. Remove the Integrator assembly, see page 59. 6. Remove the 2 screws securing the infrared emitter bracket to the projector and remove the bracket. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
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18. Disconnect the connector from the color PC card. 19. Remove the IOS. When installing the IOS, adjust convergence, fold mirror alignment, and integrator alignment. 20. Recreate your Measured Color Gamut Data (MCGD) files. See the user manual for instructions. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
1. Remove the Light engine, see page 58. 2. Remove the 3 screws from the snood. 3. Remove the 2 screws securing the shutter mounting bracket to the projector. 4. Remove the shutter assembly. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
5. Remove the fiber carrier panel covering the laser module you want to remove. 6. From the input end of the fiber optic cable attached to that laser module, remove the red cap from the tethered fiber cable end cap. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
13. Remove the 4 screws from the front of the laser module and set aside. 14. With another person, slide the laser module out of the laser rack. If you are shipping the laser module to Christie, keeping the laser module level and slide it into the original packing box.
1. Remove the Front top lid, see page 41. 2. Remove the Light engine lid, see page 42. 3. Remove the Card cage cover, see page 43. 4. Remove the card cage security ring. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Estimated replacement time: 10 minutes 1. Remove the Front top lid, see page 41. 2. Remove the Light engine lid, see page 42. 3. Loosen the thumbscrew securing the LEQD to the projector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
6. Remove the infrared emitter assembly and place it on a flat, stable surface. 7. Remove the 4 screws securing the cover to the infrared emitter assembly. 8. Remove the 4 screws securing the infrared emitter module to the infrared emitter assembly. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
LEQD from the backplane.Disconnect the card cage intake fan harnesses 9, 10, 11, and 12 from the inline connectors. 5. Disconnect these harnesses from the active backplane: P7, P8, P10, and P13.P13. 6. Lift the card cage up and out. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
2. Remove the Light engine lid, see page 42. 3. Remove the Cold mirror, see page 60.Card cage assembly, see page 70. 4. Disconnect 10 harnesses the 8 connectors from the environmental card. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Estimated Replacement Time: 13 minutes + 10 minutes for calibration 1. Remove the Light engine lid, see page 42. 2. Disconnect the 9 connectors from the integrated motor control card (IMCB). 3. Loosen the thumbscrew securing the IMCB. 4. Remove the IMCB. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
The AC breaker switch is located in the front of the projector, directly under the IOS. It is accessible from the bottom of the projector by removing the bottom cover. Estimated replacement time: 5 minutes CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
4. Remove the Integrated cinema processor, see page 68. 5. Remove the Integrated media block, see page 68. 6. Remove the 2 screws securing the switch. 7. Disconnect the harness from the switch. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
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Parts and Module Replacement 8. Remove the 2 nuts from the switch. 9. Remove the interlock switch. 10. Activate marriage when replacing the marriage interlock switch. See the User Manual for instructions. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
1. Prepare the fiber bundle for inspection and cleaning. See Prepare the fiber bundle for inspection and cleaning on page 78. 2. Inspect the fiber bundle for cleanliness. See Inspect the fiber bundle input on page 78. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Clean the fiber bundle input with isopropyl alcohol on page 79. Clean the fiber bundle input with isopropyl alcohol 1. Prepare the fiber bundle for inspection and cleaning. See Prepare the fiber bundle for inspection and cleaning on page 78. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Reassemble the projector and connect the fibers to the light modules on page 81. If the fiber bundle input continues to appear dirty after several cleaning attempts, repeat steps 5 to 12 or contact Christie support. See Technical support on page 10. CP42LH Service Manual...
3. Remove the Kapton tape from the light module lens barrel. 4. Guide the fiber on an angle into the lens barrel with your index finger. 5. Slowly insert the fiber into the lens barrel and tighten the SMA connector. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Replacement Parts and Modules This section list the parts and accessories that are available for the CP42LH projector. Fan assemblies Description Part number Fan 12V 0.45A 4-Wire 60mm 003-111069-XX Fan 12V 0.5A 4-Wire 120mm 003-120453-XX Fan 12V 0.6A 4-Wire 92mm...
Lens mount center detector 003-111069-XX Lens mount focus motor 003-101194-XX Projector head leveling feet 003-001193-XX TPC harness 003-111169-XX Knock out plate 003-001515-XX LAD filter (3) 03-001982-51P Lens mount 003-102333-XX Low security lock set 003-003081-XX CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Troubleshooting The section provides information about troubleshooting the Christie Laser Projection System. Check the laser module status 1. Open the Christie Laser Bank Manager application. 2. Review the quick status panels (A). During normal operation, the quick status panels have a green background. A yellow background indicates a warning, and a red background indicates an alarm condition.
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6. To view the current ambient temperature and warning and alarm thresholds, click the Ambient tab. 7. To view bus voltage levels, click the Buses tab. 8. To view laser module build, software, and use data, click the Info tab. CP42LH Service Manual 020-101686-03 Rev. 1 (08-2016)
Interconnections Interconnect diagrams illustrate electrical connections between modules. Manufacturer’s part numbers are included, but are subject to change.