Christie CP4220 Setup Manual
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Christie CP4220 Setup Manual

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CP4220
S e t u p G u i d e
020-100692-02

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Summary of Contents for Christie CP4220

  • Page 1 CP4220 S e t u p G u i d e 020-100692-02...
  • Page 3 CP4220 S E T U P G U I D E 020-100692-02...
  • Page 4 Performance specifications are based on information available at the time of printing. Christie makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of this material.

  • Page 7: Table Of Contents

    4.6 Adjust Left and Right Boresight....................4-3 4.7 Adjust Top and Bottom Boresight....................4-4 4.8 Adjust Top and Bottom Boresight with an ILS................4-5 4.9 Adjust DMD Convergence ......................4-6 4.10 Fold Mirror Adjustment......................4-6 4.11 Calibrating the System.......................4-7 4.12 Color Calibration ........................4-7 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 8 7.5 LampLOC™ Not Working ......................7-2 7.6 LiteLOC™ Not Working......................7-2 7.7 Touch Panel Controller (TPC) .....................7-3 7.8 Trouble Establishing Communication with Projector ..............7-3 7.9 Blank Screen, No Display of Cinema Image ................7-3 7.10 Severe Motion Artifacts......................7-3 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 9 7.19 The Display is Jittery or Unstable ....................7-5 7.20 The Display is Faint........................7-5 7.21 Portions of the Display are Cut OFF or Warped to the Opposite Edge........7-5 7.22 Display Appears Compressed (Vertically Stretched) ...............7-5 7.23 Inconsistent Picture Quality......................7-5 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 11: Labels And Markings

    1 Introduction This manual is intended for professionally trained operators of Christie high-brightness projection systems. These operators are qualified to replace the lamp and air filter, but should not attempt to install or service the projector. Only accredited Christie technicians who are knowledgeable about the hazards associated with high-voltage, ultraviolet exposure, and the high temperatures generated by the projector lamp are authorized to assemble, install, and service the projector.

  • Page 12: Ac / Power Precautions

    2) Use only an AC power cord recommended by Christie. Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. Use only the attachments and/or accessories recommended by Christie. Use of others may result in the risk of fire, shock or personal injury.

  • Page 13: Contacting Your Dealer

    Contacting Your Dealer If you encounter a problem with your Christie projector, contact your dealer. To assist with the servicing of your projector, enter the information in the tables and keep this information with your records. Table 1.1 Purchase Record...

  • Page 15: 2: Installation And Setup

    2 Installation and Setup This section explains how to install, connect, and optimize the projector display. Site Requirements To safely install and operate the CP4220 projector, the installation location must meet these minimum requirements: • Physical Operating Environment • Maximum Ambient Temperature (operating) 35°C •...

  • Page 16: Projector Components

    Extracts heated air from the lamp compartment. The vane switch inside the rigid port monitors the amount of airflow. See Section 2.1 Site Requirements for airflow requirements of the external heat extraction system. Adjustable Feet Adjusts the tilting angle of the projector. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 17: Led Status Indicators

    Connects the projector to external devices. PIB (Projector Intelligence Board) Faceplate Connections: 10Base-T/100Base-TX Ethernet: Connects the projector to a network. GPIO: Connects the projector to external Input and output devices, such as the Christie ACT. See Section 3: Connect Devices to the Projector for GPIO pinouts.
  • Page 18 RS232 ICP: Connects a projector to a computer for direct DLP communication. RS232 PIB: Connects the projector to Christie accessories or third-party automation equipment. Marriage: Allows the projector to display encrypted content. Emergency Start: Starts the projector, turns the lamp on, and opens the douser when the Touch Panel Controller is unavailable or disconnected.

  • Page 19: Installation Safety And Warning Guidelines

    When a particularly short throw distance combines with a very wide screen, you may have to forfeit some aim and stay more parallel to the screen. In such cases, some lens offset can reduce the keystone distortion. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 20: Adjust Tilt And Level The Projector

    WARNING the projector baseplate. The CP4220 lens should be centered and parallel with the screen. This orientation ensures optimum lens performance with minimal offset. If this position is not possible (such as when the projector is significantly higher than the center of the screen), it is better to rely on offset rather than extra tilt.

  • Page 21: Install The Touch Panel Controller (Tpc)

    3,000 feet, when measured at the projector exhaust opening. WARNING • *600 CFM is required in projection rooms with an ambient temperature above 25°C or located at an elevation greater than 3000 feet above sea level. Figure 2-6 Connect Exhaust Ducting CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 22: Determine The Projector Exhaust Cfm Value

    2. Carefully slide the shroud sideways and forward away from the MLM and lens. 3. Place the shroud cover on a clean surface to prevent scratches. Figure 2-8 Shroud Removal CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 23: Install The Primary Lens

    2. Use a flathead screwdriver to install the zoom motor mount onto the lens with a screw clamp. 3. Remove the cover from the zoom motor mount with a Phillips screwdriver. Keep the hardware and cover. 4. Install zoom gear ring and adapter onto the lens. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 24 6. Turn the lens clamp to the OPEN position on the MLM and fully insert the assembly straight into the lens mount opening without turning. When the lens is fully inserted it is seated properly within the lens mount and the aperture is installed correctly. 7. Install the cover with the screws. 2-10 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 25: Install The Optional Anamorphic Lens

    2. Install the auxiliary lens mount using the instructions included with the kit. 3. Loosen the holding clamp on the auxiliary lens mount. Adjust the rotation of the anamorphic lens so the image remains perfectly square with anamorphic in and out. CP4220 Setup Guide 2-11 020-100692-02 Rev. 2 (05-2014)

  • Page 26: Install The Optional Wide Converter Lens

    4. Adjust the pitch, up or down to equalize the top and bottom clearance to the primary lens barrel. 5. Adjust yaw to make the clearance between both lens barrels equal from side-to-side. 2-12 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 27: Install The Lamp

    6. Install the anode yoke assembly. Use this table to determine the correct position of the anode yoke assembly. Table 2.2 Lamp Types Available for CP4220 and Anode Yoke Position LAMP TYPE ANODE YOKE POSITION...

  • Page 28: Connect The Projector To Ac Power With A Permanent Connection

    NOTES: 1) The terminal block accommodates up to an 8 AWG wire. 2) If desired, a 90° strain relief connector can be used to route the power cable in a downward direction. 2-14 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 29 Installation and Setup Figure 2-11 4. Replace the knockout plate and the bottom access panel over the terminal block. Figure 2-12 CP4220 Setup Guide 2-15 020-100692-02 Rev. 2 (05-2014)

  • Page 30: Connect The Projector To Ac Power With A Pluggable Type B Connection

    3. Connect the AC power source to the terminal block, beginning with the ground lead first. Tighten screws securely. 4. Secure the knockout plate (four screws) and the bottom access panel (two screws) over the terminal block. 2-16 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 31: Configure The Optional Uninterrupted Power Supply

    3. Tap and hold the green power button to turn the projector on. 4. Complete a LampLOC™ alignment on the new lamp: • Tap Menu > Advanced Setup > LampLOC™ Setup. • Tap Do Auto. CP4220 Setup Guide 2-17 020-100692-02 Rev. 2 (05-2014)

  • Page 33: 3: Connect Devices To The Projector

    When connecting devices, route all cables along the channels located on the bottom of the projector and up through the opening in the frame to the communication connection port. Replace the access panel to ensure server and source connections remain secure. Figure 3-1 Connecting Cinema Sources CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 34: Connect A Communications Device

    For applications or equipment utilizing serial communications, use the Christie-proprietary serial protocol to connect to the RS232 PIB port on the PIB. When using Christie serial protocol over Ethernet, connect to port 5000. NOTICE: The RS232 PIB port located on the PIB faceplate utilizes Christie-proprietary protocol and is intended for Christie accessories or automation controllers only.

  • Page 35: Connecting Devices To The Scci Port

    The projector is always considered to be “healthy” in Standby Mode since there is no fear of projector fault causing an impact to patrons, and there should be no patrons in the theatre at that time. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 36: Connecting Devices To The Gpio Port

    Pin 12 Pin 31 Output GPOUT #5 Pin 13 Pin 32 Output GPOUT #6 Pin 14 Pin 33 Output GPOUT #7 Pin 15 Pin 34 Output PROJ_GOOD Pin 16 Pin 35 Projector Good CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 37 If you are wiring your own GPIO cable for use with a server or 3D device such as an IR emitter or a polarizer, follow the circuit diagram. Figure 3-4 GPIO Circuit Diagram CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 38: Connecting Devices To The 3D Connector

    Compatible with current projector GPIO requirements and restrictions. (24VDC max, 50mA max) CONN_SYNC- SYNC from projector. From projector GPO emitter. Compati- ble with current projector GPIO requirements and restrictions. (24DC max, 50mA max) Not connected CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 39: 4: Adjust The Image

    4. Hold a piece of paper at the lens surface and adjust the offsets until the image is centered within the lens perimeter. 5. With the framing test pattern on screen, re-check projector leveling so the top edge of the image is parallel to the top edge of the screen. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 40: Adjust Offset

    Avoid extreme tilts or offsets. Corner vignettes on a white test pattern indicates extreme offset that should be avoided using mechanical alignment. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 41: Adjust Left And Right Boresight

    3. Adjust the Focus using the focus knob to retract the lens. Watch the image at the left edge of the screen until it comes into focus. If the entire screen is in focus, proceed to step 7. Focus Left Edge Center Figure 4-2 Adjust Focus CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 42: Adjust Top And Bottom Boresight

    7. Repeat Steps 2 - 5 until the top and bottom of the screen are both well-focused. 8. Re-focus the center of the image. The goal is for good focus at the center and on all sides. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 43: Adjust Top And Bottom Boresight With An Ils

    Re-focus the center of the image. The goal is for good focus at the center and on all sides. 8. Adjust the Vertical Locking Screw to lock the lens mount in place and check boresight again. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 44: Adjust Dmd Convergence

    Normally, the three colors should overlap precisely to form pure white lines throughout the image and one or more poorly converged individual colors may appear adjacent to some or all of the lines. Contact your Christie accredited service technician to correct DMD convergence issues.

  • Page 45: Calibrating The System

    Source, Screen, MCGD and TCGD files necessary for proper display of incoming material. You can also define the system/network configuration for communication links to the projector and transmit information to and from the CP4220 via an Ethernet or RS-232 connection. 4.12 Color Calibration To ensure an accurate color display: 1.

  • Page 46: Hardware Setup

    Set the brightness percentage for the lamp in the Power % field Tap Save. d. Repeat steps b and c for all remaining 3D channels. 3. Measure the color gamut and create a measured color file. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 47: Edit The Default 3D Lamp File

    Select DC28_DCIXYZE_314_351 in the Target Color list. c. Select YCxCz Inverse ICT in the Color Space list. d. Select Gamma 2.6 in the Gamma list. e. Select Linear_9x9x9 in the LUT-CLUT list. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 48: Edit The 3D Scope 2048 X 858 Channel

    4.14.8 Display 3D Diagnostic Test Patterns You can use 3D test patterns to verify your 3D hardware is functioning correctly. 1. Tap Menu > Channel Setup. 2. Select a 3D channel in the Channel Name list. 4-10 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 49 100% black field with 100% red (TL), 100% black field with 100% white (TL), white (TR), blue (BR), green (BL) boxes red (TR), green (BR), blue (BL) boxes Figure 4-10 RGB-12 bit -3D Dynamic Range Test Pattern CP4220 Setup Guide 4-11 020-100692-02 Rev. 2 (05-2014)
  • Page 50 100% black field FRAME 4 - 100% white field box in FRAME 3 - 100% white field box in 100% black field 100% black field Figure 4-11 RGB-12bit-3D Four Quadrant Test Pattern 4-12 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 51 Figure 4-12 RGB-12bit-3D Half Descending Test Pattern Green field with white “L” and last lines Magenta field with last lines 75% white, 25% white, 75% black 25% black Figure 4-13 RGB-12bit-3D L-Test Pattern CP4220 Setup Guide 4-13 020-100692-02 Rev. 2 (05-2014)

  • Page 52: Verify 3D Cinema Content

    No 3D Effect 1. Tap Menu > Channel Setup. 2. Select a 3D channel in the Channel Name list. 3. Tap 3D Control in the left pane. 4. Verify Enable 3D is selected. 4-14 CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 53 1. Tap Menu > Channel Setup. 2. Select a 3D channel in the Channel Name list. 3. Tap 3D Control in the left pane. 4. Select Left (L1R1 L2R2) in the L/R Display Sequence list. CP4220 Setup Guide 4-15 020-100692-02 Rev. 2 (05-2014)

  • Page 55: Turn The Projector On

    100 feet. If the TPC fails or is disconnected, press the emergency start button that is recessed on the faceplate. This starts the projector, turns the lamp on, and opens the douser. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 57: Inspect Ventilation

    Top up the coolant with the Christie approved coolant JEFFCOOL E105. Use the refill bottle (with the nozzle) provided in the Liquid Coolant Fill Service Kit (P/N: 003-001837-xx). When refilling, use caution not to spill or let any of the coolant drip on or near the electronics.

  • Page 58: Inspect And Clean Optics

    A clogged lamp blower impeller or motor can reduce air flow leading to overheating and failure of the lamp. 1. Vacuum loose dirt from the lamp blower impeller. 2. If necessary, use a brush with hot water. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 59: Clean The Igniter

    The LAD filter is attached to the light engine assembly handle in the light engine compartment. Inspect the LAD filter every six months. If the LAD filter is dark grey, contact Christie or your dealer for replacement. Replace the Lamp 1) Lamp replacement must be performed by a qualified service technician only.
  • Page 60 Caution! 1) Handle the lamp by the cathode/anode end shafts only, never the glass. DO NOT over-tighten. DO NOT stress the glass in any way. 2) Check leads. Make sure the CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 61 Click Save to save the data entered. (Figure 6-4) 19. Click from the TPC Main panel to turn the lamp Run LampLOC to 20. Open the LampLOC window. optimize light output. Figure 6-4 Add Lamp Window CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 62: Rotate The Lamp

    Never twist or bend the quartz lamp body. Use the correct wattage lamp supplied by Christie. 3) Ensure those within the vicinity of the projector are also wearing protective safety clothing. 4) Never attempt to remove the lamp when it is hot. The lamp is under pressure when hot and may explode, causing personal injury, death, or property damage.

  • Page 63: Replace The Liquid Cooling Air Filter

    “UP” label in the top position. This will assist in achieving consistent boresight alignment each time the lens is replaced. 8. Secure the lens with the lens locking lever (DOWN position). 9. Calibrate the lens. 10. Install the shroud. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 65: Projector Does Not Turn On

    • Listen for a clicking noise that indicates the ballast is attempting to strike the lamp. If you do not hear a clicking noise, there might be a problem a problem with the ballast. Contact a Christie accredited service technician to resolve the issue.

  • Page 66: Lamp Suddenly Turns Off

    Increase the lamp power. Lamps which are near end of service may not operate reliably at a lower power setting. • Fold mirror misalignment. Contact your Christie accredited service technician to resolve the issue. • Integrator rod misalignment. Contact your Christie accredited service technician to resolve the issue.

  • Page 67: Touch Panel Controller (Tpc)

    Status window on the TPC for a tamper warning. If the lamp door is closed, the tamper switch may be faulty. • Ensure the IP octets for the projector and the server match. Change if necessary. • Tap Menu > Channel Setup. Tap Config 2 in the left pane and select LD Bypass. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 68: Inaccurate Display Colors

    • Ensure an active source is connected properly. Check the cable connections and make sure the alternative source is selected. • Verify you can select test patterns. If you can, check your source connections again. • Ensure your Cinema server is running Series 2 compatible software. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)

  • Page 69: The Display Is Jittery Or Unstable

    • Use an anamorphic lens for HDTV and anamorphic DVD input sources that have been re-sized and verti- cally stretched. 7.23 Inconsistent Picture Quality • Verify the quality of the signal from the input source. • Verify the H and V frequencies of the input source are correct. CP4220 Setup Guide 020-100692-02 Rev. 2 (05-2014)
  • Page 72 Corporate offi ces Worldwide offi ces USA – Cypress United Kingdom Eastern Europe Singapore Japan ph: 714-236-8610 ph: +44 118 977 8000 ph: +36 (0) 1 47 48 100 ph: +65 6877-8737 ph: 81-3-3599-7481 Canada – Kitchener France Middle East Beijing South Korea ph: 519-744-8005...

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