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Siemens SINUMERIK 810DE powerline Equipment Manual

Sinumerik 810d configuration ccu.
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DATASHEET
SIEMENS
6FC5211-0AA10-0AA0
OTHER SYMBOLS:
6FC52110AA100AA0, 6FC52110AA10 0AA0, 6FC52110AA10-0AA0, 6FC5211 0AA100AA0, 6FC5211 0AA10 0AA0,
6FC5211 0AA10-0AA0, 6FC5211-0AA100AA0, 6FC5211-0AA10 0AA0, 6FC5211-0AA10-0AA0
RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbelektronika.pl
www.rgbelektronika.pl
www.rgbautomatyka.pl

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   Summary of Contents for Siemens SINUMERIK 810DE powerline

  • Page 1

    DATASHEET SIEMENS 6FC5211-0AA10-0AA0 OTHER SYMBOLS: 6FC52110AA100AA0, 6FC52110AA10 0AA0, 6FC52110AA10-0AA0, 6FC5211 0AA100AA0, 6FC5211 0AA10 0AA0, 6FC5211 0AA10-0AA0, 6FC5211-0AA100AA0, 6FC5211-0AA10 0AA0, 6FC5211-0AA10-0AA0 RGB ELEKTRONIKA AGACIAK CIACIEK SPÓŁKA JAWNA Jana Dlugosza 2-6 Street 51-162 Wrocław www.rgbelektronika.pl Poland biuro@rgbelektronika.pl +48 71 325 15 05 www.rgbautomatyka.pl...

  • Page 2

    YOUR PARTNER IN MAINTENANCE Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS LINEAR ENCODERS SYSTEMS INDUSTRIAL COMPUTERS ENCODERS CONTROLS SERVO AMPLIFIERS MOTORS MACHINES OUR SERVICES POWER SUPPLIERS OPERATOR SERVO PANELS DRIVERS At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair works and test each later sold unit.

  • Page 3

    System Overview Connection Conditions Design and Installation SINUMERIK 810D Description Configuration CCU Axis Expansion Equipment Manual I/O Modules NCU Terminal Block DMP Compact Modules Maintenance and Service Abbreviations Valid for Index Control SINUMERIK 810D powerline SINUMERIK 810DE powerline Edition 03/2006...

  • Page 4: Edition

    6FC5297–7AD10–0BP0 Trademarks All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers, whose use by third parties for their own purposes may infringe the rights of the trademark owners. Other functions not described in this documentation might be executable in the control.

  • Page 5: Edition

    Europe and Africa time zone A&D Technical Support Tel.: +49 (0) 180 / 5050 222 Fax: +49 (0) 180 / 5050-223 Internet: http://www.siemens.com/automation/support-request E-Mail: mailto:adsupport@siemens.com Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 6

    Internet: http://www.ad.siemens.de/csinfo under the product/order no. 15257461 at the relevant branch office of the A&D MC group of Siemens AG. Safety instructions This manual contains information which you should observe in order to ensure your own personal safety, as well to avoid material damage. Notices which are relevant to your own personal safety are highlighted by a safety alert symbol;...

  • Page 7

    Siemens. To ensure trouble-free and safe operation of the product, it must be transported, stored and installed as intended and maintained and operated with care.

  • Page 8

    Danger Repairs to devices that have been supplied by our company must only be carried out by SIEMENS Customer Service or by repair centers authorized by SIEMENS. When replacing parts or components, only use those parts that are included in the spare parts list.

  • Page 9

    (e.g. touch the unpainted metal parts of the control housing). Other information Important This notice indicates important facts that must be taken into consideration. Note This note contains additional important information. Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 10

    Preface Notes Copyright © Siemens AG 2006 viii SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 11

    ........4-76 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 12

    ............. . . B-115 Copyright © Siemens AG 2006 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 13: System Overview

    CCU3.4 like CCU3, but with increased NC performance and PLC 314C-2DP Note SINUMERIK 810D powerline and SINUMERIK 810DE powerline are delivered with software version 6. Earlier software versions of SINUMERIK 810D cannot be run on SINUMERIK 810D powerline and SINUMERIK 810DE powerline.

  • Page 14: System Configuration

    Handheld unit 6FX2007-1AC.. Handheld unit with handwheel, EMERGENCY STOP button, key- switch, override, enabling buttons, display, free keys, connection via MPI bus and cable distributor Copyright © Siemens AG 2006 1-12 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 15

    Use with 810D, 840C, 840D, and FM-NC possible. The components marked with are described in: References: /BH/, Operator Components Manual Copyright © Siemens AG 2006 1-13 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 16: Axis Expansion

    *) One measurement input can be replaced by a 3rd handwheel (e.g. on the X416) Fig. 1-1 System of the SINUMERIK 810D, for example, the CCU3 Copyright © Siemens AG 2006 1-14 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 17

    MPI bus cable PG740 programming device MPI cable Fig. 1-2 Interface configuration of the SINUMERIK 810D for the MPI bus, HHU, HT 6 and cable distributor Copyright © Siemens AG 2006 1-15 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 18

    Single I/O module Terminator Pay attention to maximum configuration !! Fig. 1-3 Interface configuration of the SINUMERIK 810D for PLC I/Os and NCU terminal block Copyright © Siemens AG 2006 1-16 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 19: I/o Modules

    PCU 50/70/20 + MCP MPI bus cable with cable no. 1 PCU 50/70/20 MPI bus cable with cable no. 2 MPI bus cable with cable no. 2 Copyright © Siemens AG 2006 1-17 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 20

    Expansion levels 1 to 6 can be achieved by many combinations. To operate the spindle to the internal power module, connect it to the 24A/32A power module (A1). Copyright © Siemens AG 2006 1-18 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 21

    15 A 15 A 1 axis 3 axes 2 axes Fig. 1-4 First way of operating 6 axes on CCU3 with internal 3 axis CCU box Copyright © Siemens AG 2006 1-19 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 22

    The length of the cable set for the axis expansion with 611D control plug-in unit is: 62 mm for the drive bus and 150 mm for the device bus. Copyright © Siemens AG 2006 1-20 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 23: Labels

    Labels In case of technical queries or service, please quote all data on the rating plate to the local SIEMENS office responsible for your equipment. One of the following labels is attached to the components and modules: PCBs with screen Example: Component number: 570 573.9001.00...

  • Page 24

    1 System Overview 1.3 Labels Notes Copyright © Siemens AG 2006 1-22 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 25: Connection Conditions

    EC Machinery Directive 98/37/EC. Assistance and The connection conditions must be carefully maintained for the complete support system. Please contact your local Siemens office or representative for any assistance. Copyright © Siemens AG 2006 2-23 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 26: Power Supply

    SINUMERIK 810D (axis expansion). The EP and CP points from Catalog NC 60 apply when SIMODRIVE 611D modules with control plug-in units are used. consumption Copyright © Siemens AG 2006 2-24 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 27

    LTM 80A 0.75 0.75 Total for 3.35 Total for products products For I/R unit 16 kW  7.5 For I/R unit 16 kW  16.50 Copyright © Siemens AG 2006 2-25 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 28: Safe Isolation To En 61800-5-1

    If necessary, these interfaces can be isolated safely using a supplementary adapter (insulation voltage 230 V AC). These adapters are not included in the Siemens scope of delivery. You can buy these parts from your local dealer who will help you to make the proper choice.

  • Page 29

    230 V AC each. 11. 5 V DC power supply with basic insulation, fed from a safely-isolated 24 V DC supply. Copyright © Siemens AG 2006 2-27 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 30: Grounding Concept

    The ground and module ground M should be connected at the power supply terminal of the IM 361. Further, for the EFP, “SHIELD” and “M24” must be con- nected in connector X1. Copyright © Siemens AG 2006 2-28 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 31: Ri Suppression Measures

    Exception: Standard shielded cables grounded on only one side can be used for devices from other manufacturers (printers, programming devices, etc.). Copyright © Siemens AG 2006 2-29 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 32

    – Equipotential bonding conductor and PE conductor (routed together) Important For further notes on interference suppression measures and the connection of shielded cables, please refer to References: /EMV/, EMC Configuring Guidelines. Copyright © Siemens AG 2006 2-30 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 33: Climatic And Mechanical Environmental Conditions

    EN 60068-2-27 Duration of nominal shock 6 ms Number of nominal shocks 18 shocks Shock form Half-sine g  9.81 m/s (acceleration due to gravity) Copyright © Siemens AG 2006 2-31 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 34: Operating Conditions

    0 to 1000 meters above mean sea level Derating At altitudes of 1000 to 4000 m above SL, the upper limit temperature is to be lowered by 3.5 °C/500 m. Copyright © Siemens AG 2006 2-32 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 35

    Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class B (residential areas) is required, please contact your local Siemens office or representative. Copyright © Siemens AG 2006 2-33...

  • Page 36: Technical Data Of The Individual Components

    24 V for load supply, 12 A NCU terminal block 24 V for logic supply, load supply directly 0.5 A on the DMP module Copyright © Siemens AG 2006 2-34 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 37: Mpi/opi Network Rules

    When disconnecting an MPI node, first deactivate the connection and then remove the connector. 6. A maximum of two of the HHU and HT 6 components can be connected for each bus segment. Copyright © Siemens AG 2006 2-35 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 38

    Max. total cable length is 200 m. Terminating resistor Fig. 2-3 MPI connector Reference: Catalog IK PI – Industrial Communication for Automation and Drives Copyright © Siemens AG 2006 2-36 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 39: Design And Installation Of The 810d

    As-delivered state: internal heat dissipation. Alteration: Unscrew mounting bracket with screwdriver (Torx for M6) and plug in the 4 ground springs (see Installation Guide). Copyright © Siemens AG 2006 3-37 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 40: Assembly Of The Sinumerik 810d

    3. Place the cover into the matching cut-outs with the plastic lugs facing down- ward and close the DC link by folding the cover backward until the topside latch clicks. Copyright © Siemens AG 2006 3-38 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 41

    To be able to ensure compliance with the EMC conditions and resistance to vibrations, it is necessary to tighten the slot-head screws (1) (see figure 3-3). Copyright © Siemens AG 2006 3-39 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 42

    4. Additional mounting depth is required for mounting the connector. 5. The tightening torque of the screws must be complied with. 6. The screws of the DC link busbars must all be tightened. Copyright © Siemens AG 2006 3-40 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 43

    (2-axis CCU box, see figure Mounting the shielding plate). The shiel- ding plate is supplied in the box. The tube clip for connecting the shield is con- tained in the scope of supply of the ready-assembled SIEMENS motor cable. Additional connection option...

  • Page 44

    Phone: 06181-403-0 Fax: 06181-403-210 Achtung! Die Schirmauflage ist keine Zugentlastung Fig. 3-5 Dimension drawing of the 2-axis CCU box Copyright © Siemens AG 2006 3-42 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 45: Alteration For External Heat Dissipation, 2-axis Ccu Box

    Winkel abnehemen Attach ground spring (packed in flat bag) Massefedern aufstecken (in Flachbeutel verpackt) Fig. 3-7 2-axis CCU box: Alteration for external heat dissipation Copyright © Siemens AG 2006 3-43 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 46

    Order No.: 1863 631 Type: MVSTBU 2.5/2-GFB-5.08 Order No.: 1788 347 *Included with SIEMENS motor cable Fig. 3-8 Terminal for motor and encoder cables (3-axis CCU box) Copyright © Siemens AG 2006 3-44 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 47: Power Supply

    Configuration Manual Converters SIMODRIVE 611 digital (settings, technical data, circuit suggestions). Danger A hazardous voltage will be present for a further 5 minutes after the system has been shut down. Copyright © Siemens AG 2006 3-45 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 48

    3 Design and Installation of the 810D 3.3 Power supply Notes Copyright © Siemens AG 2006 3-46 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 49: Description

    (1- or 2-axis control module) with or without a direct measuring system (DMS). The 611D closed-loop control module performs closed-loop con- trol of the drive. The unused measuring channels can be freely assigned. Copyright © Siemens AG 2006 4-47 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 50

    The closed-loop control complies with the 611D standard control with the control following restrictions as compared with SINUMERIK 840D: 5-axis transformation Safety integrated Analog axis Hydraulic drives Drive-independent stop/retract 3D clearance control Copyright © Siemens AG 2006 4-48 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 51

    1.5 µm 0.1 µm 0.2 µm 0.1 µm Smooth running Pulse multiplication 2048 2048 factor As from drive software version 6.4.2 for FSD 1-axis Copyright © Siemens AG 2006 4-49 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 52: Axis Expansion

    BERO input for ext. zero mark (spindle) Displays for errors, status, power up Operating elements for commissioning, general reset, reset Four measuring sockets for diagnostics Device bus terminal Copyright © Siemens AG 2006 4-50 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 53

    Drive bus (611D interface) Connection for diff. handwheel NCK/PLC Two measuring pulse inputs PCMCIA interface PROFIBUS DP Miscella- Electronic PS (backplane) neous **) incl. 2 spindles Copyright © Siemens AG 2006 4-51 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 54: Description Of The Interfaces, Operating And Display Elements

    (axes 4 - 6) Device bus interface X151 Fig. 4-1 SINUMERIK 810D with CCU 3, position of the interfaces, operating and display elements Copyright © Siemens AG 2006 4-52 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 55: I/o Modules

    Connection of S7-300 I/O and single I/O module Connector name: X111 Connector type: 25-pole D-Sub socket connector Maximum cable length: 10 m Special features: non-isolated (no safe isolation) Copyright © Siemens AG 2006 4-53 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 56

    I/O interface (cable distributor for handwheel and probe) Connector name: X121 Connector type: 37-pole D-Sub male connector Maximum cable length: 25 m for all functions Special features: Handwheels non-isolated Copyright © Siemens AG 2006 4-54 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 57

    X122 pin assignments X122 Name Type Name Type Not assigned – P5EXT M24EXT P24EXT ORTSAS IRTSPG M5EXT Signal names Analogous to X102 (table 4-3) Copyright © Siemens AG 2006 4-55 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 58

    6 x measuring system connection for indirect and direct position sensing Connector name: X411-X416 Connector type: 25-pole, D-Sub male connector Signals with a gray background are not required for a direct measuring system. Copyright © Siemens AG 2006 4-56 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 59

    This limits the encoder cable length.  18 m EQN 1325:  25 m ERN 1387: Non-Siemens encoder with power consumption  300 mA: 18 m Copyright © Siemens AG 2006 4-57 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 60

    Enable voltage (24 V reference) Note The “starting lockout” relay is operated with terminal 663. If opened, the control pulses are blocked and the motors are switched torque-free. Copyright © Siemens AG 2006 4-58 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 61

    Software-assisted output of test and diagnostics messages DAC measuring sockets DAC 2 DAC 1 Ground DAC 3 Fig. 4-2 DAC measuring sockets on CCU modules Copyright © Siemens AG 2006 4-59 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 62: Cable Distributor

    Fixing to the front panel of the CCU routes the shield potential via the contact springs of the cable distributor. Copyright © Siemens AG 2006 4-60 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 63

    Connector No. Cable routing Peripherals 1st handwheel 1st handwheel (top) 2nd handwheel 2nd handwheel 2nd measuring probe Reserved Reserved Reserved Reserved 1st measuring probe (bottom) Copyright © Siemens AG 2006 4-61 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 64

    Meas. pulse signal 0/1 MEPUC 0/1 Meas. pulse common (reference ground) 0/1 1) total of max. 1 A, i.e. max. 500 mA per handwheel Copyright © Siemens AG 2006 4-62 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 65: Measuring System

    A1 internal – X412 A2 internal – X413 A3 internal – alternatively A3 external X307 X414 – X304 X415 – X305 X416 – X306 Copyright © Siemens AG 2006 4-63 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 66: Encoder Systems That Can Be Evaluated

    Pay attention to the frequency characteristic of the encoder signals. 0.5 V A–A 90_ el. 360_ el. 0.5 V B–B Uniqueness range R–R Fig. 4-6 Signal curve of incremental encoders for clockwise rotation Copyright © Siemens AG 2006 4-64 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 67

    Pay attention to the frequency characteristic of the encoder signals. A–A 90_ el. 360_ el. B–B Fig. 4-7 Signal curve for incremental tracks for a clockwise rotation Copyright © Siemens AG 2006 4-65 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 68: Measuring Channels, Indirect And Direct Measuring System

    You will find these numbers (1-7) in the following figures. Indirect The motor measuring system is also used for position sensing. measuring system Two encoder systems are available: Incremental encoder Absolute encoder Copyright © Siemens AG 2006 4-66 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 69

    CCU module G = 0.006 deg. 611D control Motor multiturn absolute: 4096 revolutions Fig. 4-8 Indirect position sensing with digital closed-loop control FSD Copyright © Siemens AG 2006 4-67 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 70

    Voltage signals and Incremental EnDat absolute motor position Direct position sensing with digital closed-loop control FSD Fig. 4-9 *) e.g. 1FK7 Copyright © Siemens AG 2006 4-68 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 71

    CCU module 611D control G = 0.006 deg. Motor *) Indirect position sensing with digital closed-loop control MSD Fig. 4-10 *) e.g. 1PH7 Copyright © Siemens AG 2006 4-69 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 72

    SINUMERIK 810D expansion CCU module G = 0.006 deg. 611D control Motor *) BERO Direct position sensing for MSD Fig. 4-11 *) e.g. 1PH7 Copyright © Siemens AG 2006 4-70 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 73: Integrated Power Modules: 3-axis Ccu Box

    > 1000 m, the load currents must be reduced according to the derating factor. the installation altitude The diagram is given in Subsection 4.3.3 Installation altitude References: /PJU/, Configuration Manual Converters Copyright © Siemens AG 2006 4-71 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 74

    For MSD power module only with 24A/32A cycles FSD 4 min 0.7xI 10 min = Peak current = Rated current Fig. 4-14 S6 duty cycle with previous load for MSD Copyright © Siemens AG 2006 4-72 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 75

    The power modules A2 and A3 may only be operated in simultaneous con- tinuous duty at 63 % of their rated current on average. No coincidence restric- tions apply to A1. Copyright © Siemens AG 2006 4-73 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 76: Integrated Power Modules: 2-axis Ccu Box

    > 1000 m, the load currents must be derated according to the diagram for the OI power supply. the installation altitude The diagram is given in Subsection 4.3.3 Installation altitude References: /PJU/, Configuration Manual Converters Copyright © Siemens AG 2006 4-74 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 77: Plc Module

    It is also possible to connect up three single I/O modules. Mixing IM 361s and single I/O modules is permissible. Copyright © Siemens AG 2006 4-75 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 78: Pcmcia Card (memory Card)

    The CCU contains a plug-in unit for standard PC cards with which all type II flash cards with up to 8 Mbytes storage capacity can be operated. Recommendation: Use Siemens PC cards. The PCMCIA card is used for software upgrading or for standard software.

  • Page 79

    Power supply (CCU3) (I/R or OI) Fig. 5-1 Axis expansion plug-in unit, left and right, for the SINUMERIK 810D with SIMODRIVE 611 power modules Copyright © Siemens AG 2006 5-77 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 80

    Connector X301 must be connected to a 1-axis power module when used. If a 2-axis power module is used, connector X301 must be assigned to the first axis connector and connectors X302, to the second axis. Copyright © Siemens AG 2006 5-78 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 81

    Copyright © Siemens AG 2006 5-79 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 82: Axis Expansion With Simodrive 611d Control Plug-in Unit

    Device bus and drive bus SIEMENS SIMODRIVE Power supply 810D (I/R or OI) (CCU3) Fig. 5-4 Axis expansion for SINUMERIK 810D with the SIMODRIVE 611D module Copyright © Siemens AG 2006 5-80 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 83

    Device bus cable 6SN1161-1AA00-0BA0 <50 Device bus cable 400 mm NC60 Catalog: Select <50 Drive bus cable round length + 50 mm cable, shielded Copyright © Siemens AG 2006 5-81 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 84

    5 Axis Expansion 5.2 Axis expansion with SIMODRIVE 611D control plug-in unit Notes Copyright © Siemens AG 2006 5-82 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 85

    Ribbon cable Terminal strip converter Ï Ï Ï Ï X402 32 O Fig. 6-1 Overview of terminals, single I/O modules on the SINUMERIK 810D Copyright © Siemens AG 2006 6-83 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 86

    . The connection must be as short as possible. When the PE and inter- ference conductors are in common, the PE conductor rules in EN 61800-5-1 must be followed. Copyright © Siemens AG 2006 6-84 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 87

    Cable length terminal block max. 3 m Overtemperature protection Block specific Coincidence factor 75 % Total of all rated currents each within group of 0.5 A Copyright © Siemens AG 2006 6-85 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 88

    Type SHIELD P24 Power Signal names P24 Power + 24 V load power supply external Load power supply ground external Signal type Voltage Input Copyright © Siemens AG 2006 6-86 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 89

    OUT2 4 OUT2 5 OUT2 6 OUT2 7 OUT3 0 OUT3 1 OUT3 2 OUT3 3 OUT3 4 OUT3 5 OUT3 6 OUT3 7 Copyright © Siemens AG 2006 6-87 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 90

    INP3 2 INP3 3 INP3 4 INP3 5 INP3 6 INP3 7 Signal names INPi[j] Input j of input byte i Signal type Input Copyright © Siemens AG 2006 6-88 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 91

    From the PLC’s viewpoint, the 810D single I/O is equivalent to a S7-300 I/O chain with the following configuration: P-bus interface IM-R 2 x 32-bit input module 1 x 32-bit output module Copyright © Siemens AG 2006 6-89 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 92

    SINUMERIK 810D with integrated PLC Single I/O module Single I/O module Single I/O module Fig. 6-3 SINUMERIK 810D with 3 I/O chains (max. configuration) Copyright © Siemens AG 2006 6-90 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 93: Ncu Terminal Block

    In order to ensure optimum heat dissipation of the DMP compact module, the terminal block should be secured horizontally, so that the modules can be suspended vertically. Copyright © Siemens AG 2006 7-91 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 94

    When the PE and interference conductors are in common, the PE conductor rules in EN 61800-5-1 must be followed. PE conductor connection, see fig. 7-1. Copyright © Siemens AG 2006 7-92 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 95: Dmp Compact Modules

    DMP outputs have to be reset via the PLC program when the load supply voltage is switched off. The outputs are set again after the voltage has been switched on again. Copyright © Siemens AG 2006 7-93 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 96

    Pins 1 and 2 or 3 and 4 are bridged in a group on the module. Signal names P24 ext +24 V power supply external M24 ext Power supply ground external Signal type Voltage Input Copyright © Siemens AG 2006 7-94 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 97

    257 mm 40 mm Weight Approx. 0.5 kg Ambient conditions Degree of protection IP20 or IPXXB Power consumption (24 V) During operation 150 –500 mA Copyright © Siemens AG 2006 7-95 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 98

    7 NCU Terminal Block Notes Copyright © Siemens AG 2006 7-96 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 99: Dmp Compact Modules

    Inputs IN 0 ... IN 7 M = GND LOW byte Fig. 8-1 Front view and side view of a DMP compact module 16I Copyright © Siemens AG 2006 8-97 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 100

    = type 1 ms Delay time for tp = type 1 ms Length for cables max. 30 m Weight about 125 g Copyright © Siemens AG 2006 8-98 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 101: Dmp Compact Module 16o (6fc5111-0ca02-0aa2)

    20.4 V to 28.8 V – Ripple 3.6 Vpp Signal level of the outputs (typically) – For signal “0” Open – For signal “1” –250 mV load Copyright © Siemens AG 2006 8-99 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 102

    All 16 outputs can be loaded simultaneously with 0.25 A for example. Important If inductive loads are used, switching voltage peaks must be limited by external free-wheeling diodes or RC connections. Copyright © Siemens AG 2006 8-100 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 103: Dmp Compact Module 8o (6fc5111-0ca03-0aa2)

    8 LEDs as a status display for the logical states of the outputs. As from product version B, the LEDs go out when the load voltage fails. LEDs lit: Output on Copyright © Siemens AG 2006 8-101 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 104

    All 8 outputs can be loaded simultaneously with 1 A for example. Important If inductive loads are used, switching voltage peaks must be limited by external free-wheeling diodes or RC connections. Copyright © Siemens AG 2006 8-102 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 105: Dmp Compact Module 1i Analog (6fc5111-0ca04-0aa0)

    Setting of the measurement range 1–2 closed: +10 V 1–3 closed: +500 mV Setting the line frequency closed: for 50 Hz systems open: for 60 Hz systems Copyright © Siemens AG 2006 8-103 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 106

    OR= Overflow bit, input voltage is greater than 20 V or 1 V (double input range) PF = Power supply failure of the analog part Copyright © Siemens AG 2006 8-104 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 107

    "0.2 % Basic error limits "0.5 % Operational limits (0 C to 60 Length of cables (shielded) max. 30 m Weight about 150 g Copyright © Siemens AG 2006 8-105 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 108: Dmp Compact Module 1i Nc Analog (6fc5211-0aa10-0aa0)

    The terminals are pluggable and can be mechanically coded by the customer. Display elements 1 LED as a status display for the power supply. LED lit: internal power supply OK Copyright © Siemens AG 2006 8-106 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 109

    – – Differential input Unipolar (common-mode (default) disturbances are suppressed) M = GND Fig. 8-7 Example circuits for DMP compact module 1I NC analog Copyright © Siemens AG 2006 8-107 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 110

    "0.6 % Total error over temperature range 0 to 55 C including zero error Length of cables (shielded) max. 30 m Weight approx. 160 g Copyright © Siemens AG 2006 8-108 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 111: Dmp Compact Module 1o Analog (6fc5111-0ca05-0aa0)

    As of product version B: 330 µs Display elements 1 LED as a status display for the power supply. LED lit: internal power supply OK Copyright © Siemens AG 2006 8-109 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 112

    3.3 k Digital representation of the input signal 13 bits + sign Short-circuit protection Length of cables (shielded) max. 30 m Weight about 140 g Copyright © Siemens AG 2006 8-110 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 113: Maintenance And Service

    The batteries must not be recharged because this could cause leakage and/or explosion. Non-compliance can cause injury to people or damage to property. Copyright © Siemens AG 2006 9-111 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 114

    6. Connect the new battery (ensuring correct polarity) and press it into its holder. 7. Reinsert the CCU module and screw it tight. 8. Plug in all connectors correctly. Copyright © Siemens AG 2006 9-112 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 115

    SIMATIC S7 tool for configuring and parameterizing S7 hardware within an S7 project Infeed/regenerative feedback module Interface Module (SIMATIC S7-300) Industry Standard Architecture Power Section (power module) Copyright © Siemens AG 2006 A-113 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 116: A Abbreviations

    Random Access Memory: Program memory that can be read and written to. SIMATIC S7-300 Signal Module, e.g. I/O modules SRAM Static RAM: Static memory (battery-backed) Video graphics adapter Copyright © Siemens AG 2006 A-114 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 117

    Heat sink temperature sensor, 4-71 Connecting cables, 1-17 Conversion time DMP compact module 1I analog, 8-103, 8-104 DMP compact module 1O analog, 8-109 Current derating, 4-71, 4-74 Copyright © Siemens AG 2006 B-115 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 118

    Mounting the shielding plate, 2-axis CCU box, Radio interference, 2-33 RI suppression measures, 2-29 3-43 Ribbon cable, 5-79 MPI interface, X122, 4-55 MPI/OPI network rules, 2-35 Connector, 5-78 Copyright © Siemens AG 2006 B-116 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 119

    X404, 6-88 X405, 6-89 Storage conditions, 2-31 Structure of the SINUMERIK 810D, 3-37 Supplementary conditions, electrical, 2-23 Supplementary electrical conditions, 2-23 System configuration, 1-12 Copyright © Siemens AG 2006 B-117 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 120

    B Index Notes Copyright © Siemens AG 2006 B-118 SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition...

  • Page 121

    Suggestions SIEMENS AG Corrections A&D MC MS For publication/manual: Postfach 3180 D–91050 Erlangen SINUMERIK 810D Configuration CCU Phone: +49 (0) 180 5050 – 222 [Hotline] Fax: +49 (0) 9131 98 – 63315 [Documentation] Manufacturer/service documentation mailto:motioncontrol.docu@siemens.com Equipment Manual From Order No.:...

  • Page 122

    Documentation overview SINUMERIK 840D/840Di/810D (03/2006) General documentation Safety SINUMERIK SINUMERIK integrated 840D 840Di 810D Brochure Catalog NC 60 *) Safety Integrated Application Manual User documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D 840D sl 840D sl 840Di 840D sl 840D sl 840Di 840D 840D...

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Sinumerik 810d powerline

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