Table of Contents Safety Instructions Model Indication and How to Order Names and Functions of Product Definition and terminology Mounting and Installation Precautions before mounting Wiring Setting and Adjustment Basic operation Mode selection 1. I/O monitor 2. Diagnosis Data 3. Sys. Configuration 4.
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
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Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
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Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
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Caution ■After maintenance is complete, perform appropriate functional inspections. Stop operation if the equipment does not function properly. Safety cannot be assured in the case of unexpected malfunction. ■Changing select Hold/Clear function mode switches the operation of I/O signals in an emergency. Carry out settings paying attention to safety.
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●Product handling Installation •Do not drop, hit or apply excessive shock to the SI unit. Otherwise damage to the product can result, causing malfunction. Wiring •Avoid repeatedly bending or stretching the cables, or placing heavy load on them. Repetitive bending stress or tensile stress can cause breakage of the cable. •Wire correctly.
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Adjustment and Operation •Perform settings suitable for the operating conditions. Incorrect setting can cause operation failure. •Please refer to the PLC manufacturer's manual etc. for details of programming and addresses. For the PLC protocol and programming refer to the relevant manufacturer's documentation. Maintenance •Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air before performing maintenance.
Model Indication and How to Order EX600–HT1A– Length of Cable for Handheld Terminal Symbol Content Without cable Option Name Product number Handheld Terminal cable 1m EX600-AC010-1 Handheld Terminal cable 3m EX600-AC030-1 Names and Functions of Product Description Function LCD display Displays operation items and information about the unit.
■Definition and terminology Terminology Definition Sequential number given to each input and output on an individual module (Refer to the manual of each unit for the arrangement of the channels). Channel number Number given for each unit’s input and output point. Please refer to the manual of each unit for the arrangement of the channel.
The units that can be connected vary depending on the Handheld Terminal product number. Check the applicable unit type before mounting the unit. Product number of the Handheld Terminal Units that can be assembled EX600-HT1 EX600-HT1A ○ ○ EX600-SPR□ ○...
■Wiring Insert the cable for Handheld Terminal into the connector, with the connectors aligned in the same direction. •Connect the M12 connector on the Handheld Terminal cable into the connector (PCI) of the SI unit. (1)Align the mark A on the metal bracket of the cable side connector (plug/socket) with the mark B. (2)Align the mark C on the unit and insert the connector into the unit vertically.
Setting and Adjustment ■Basic operation Supply of Power (1)When the SI Unit is connected to the cable, the power is supplied to the Handheld Terminal. (2)The POWER LED (green) turns ON, and the start-up screen is displayed on the LCD display. (3)Then the screen shifts to the mode selection screen.
■Mode selection Outline of modes The Handheld Terminal has five modes. Each mode further consists of detailed mode levels, which can be used to set and check each type of data. Mode Outline Displays the unit input and output status and performs forced input and output. I/O Monitor (Refer to page 15) Displays the input and output status of the unit, detailed error contents and error log.
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Follow of mode selection 1. In the mode selection screen, move the cursor up and down by pressing the button and select the next mode. 2. When the mode is selected and the button is pressed, the screen shifts to the top screen of each mode.
■1. I/O monitor Mode levels The I/O monitor mode is composed as shown in the diagram below. Press the button in each screen to return to the previous screen. Mode Outline 1. Unit Selection Select the unit to perform the operation from 2 to 4. (Refer to page 16) Input and output status of the unit, error information, and ON/OFF count 2.
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1. Unit selection ♦Explanation of screen 1 2 a) Manifold number /Unit number Displays the manifold number and unit number of the unit selected. b) Unit symbol (Refer to page 52) Select the unit with the buttons. c) The next unit structure will be displayed by pressing the buttons (in case of 8 units or more).
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2. Data monitor and channel selection •For Digital unit ♦Explanation of screen a) Displayed unit symbol (Refer to page 52) b) Tag name (Refer to page 28) c) Manifold number/Unit number (Refer to page 16) d) Channel number e) Error code (Refer to page 51) f) Channel selection cursor Select the channel with the buttons.
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•For Analog unit ♦Explanation of screen a) Displayed unit symbol (Refer to page 52) b) Tag name (Refer to page 28) c) Manifold number/Unit number (Refer to page 16) d) Channel number e) Error code (Refer to page 51) f) Channel selection cursor Select the channel with the buttons.
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3. Unit information display ♦Explanation of screen a) Displayed unit symbol (Refer to page 52) b) Tag name (Refer to page 28) c) Part number (Refer to page 52) d) Manifold number (Refer to page 16) e) Unit number (Refer to page f) Number of bytes that SI unit occupies (Input/Output) g) Number of total input bytes (Digital input + Analog input + Diagnostic data)
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4. Forced input and output Digital and analog input and output data is forcibly changed. When forced input is sent, the forced input data is read regardless of the input signal sent from an input device. When forced output is sent, the forced output data is set regardless of the output data from PLC.
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•Forced input and output screen of the Digital unit ♦Explanation of screen a) Displayed unit symbol (Refer to page 52) b) Tag name (Refer to page 28) c) Manifold number/Unit number (Refer to page 16) d) Channel number e) Channel selection cursor f) Select the channel with the buttons.
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•Forced input and output screen of the Analog unit ♦Explanation of screen a) Displayed unit symbol (Refer to page 52) b) Tag name (Refer to page c) Manifold number/Unit number (Refer to page 16) d) Channel number e) Channel selection cursor f) Select the channel with the buttons.
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Input of password When settings are changed in each mode, the password needs to be entered for confirmation. (The default setting is "0000".) 1. Press the button. 2. Press the button. 3. Enter the password. Select the digit to be entered with the buttons.
■2. Diagnosis Data Mode levels The diagnostic data check mode is composed as shown in the figure below. Press the button in each screen to return to the previous screen. 1.Data monitor and channel selection Mode Outline Input and output status of channels and error information are displayed. 1.
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2. Display of error details ♦Explanation of screen a) Unit symbol (Refer to page 52) b) Manifold number/Unit number (Refer to page 16) c) The unit structure is displayed with the buttons (in case of 8 units or more). d) The next error is displayed with the buttons (in case of multiple errors).
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3. Error log indication The errors that have been generated are displayed in order from the top. ♦Explanation of screen a) Error log number b) Manifold number/Unit number (Refer to page 16) c) Channel number d) Displayed unit symbol (Refer to page 52) e) The next error log is displayed with the buttons.
■3. Sys. Configuration Mode levels The system operation setting mode is composed as shown in the figure below. 1. Select [3. Sys. Configuration] and press the button. 2. Enter the password. 3. Select items with the buttons and press the button.
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1. Tag Input It is possible to set an arbitrary name for each unit. 1. Select [1. Tag Input] and press the button. 2. Select the unit with the buttons and press the button. 3. Edit the tag name. Refer to [Password input] (page 23) for how to edit the tag name. 4.
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2. Re Register It is possible to compare the unit structure stored in the memory with the current unit structure in EX600. If the structure is different, a diagnostic error will be generated. 1. Select [2. Re Register] and press the button.
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3. Hold/Clear This mode changes whether Hold/Clear function is set by the switch on the SI unit or by the Handheld Terminal. Caution ■Changing select Hold/Clear function mode switches the operation of I/O signals in an emergency. Carry out settings paying attention to safety. Otherwise, injury or equipment damage could result.
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4. Clr Counter Value 1. Select [4. Clr Counter Value] and press the button. 2. Select the unit with the buttons and press the button. It is not possible to select the analog unit. 3. The counter value of each channel of the unit selected is displayed. Select the channel with the buttons.
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5. Parameter Default 1. Select [5. Parameter Default] and press the button. 2. Press the button. Return all the parameter settings to the default values, and return to the system operation setting screen. Warning ■Incorrect setting of parameters can cause malfunction. Be sure to check the settings before use. Otherwise, injury or equipment damage could result.
■4. Parameter Setting Mode levels The parameter setting mode is composed as shown in the figure below. Press the button in each screen to return to the previous screen. Mode Outline 1. Selection of parameter All the parameters of the unit selected are displayed. (Refer to page 34) 2.
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1. Selection of parameter ♦Explanation of screen a) Name of each parameter to be set b) The next parameter is displayed with the buttons. c) Parameters that can be set in each unit only. d) Parameters that can be set in each channel only. 2.
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3. Unit parameter setting 1. Press the button on the parameter selection screen. Or select the parameters where the [unit] in the [object] is selected, and press the button. 2. Enter the password. 3. Select the parameter with the buttons and press the button.
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Parameter (Symbol) Unit parameter selection screen Select with the buttons. Analog data format (D_Format) Select with the buttons. Under range detection (Undr_Rng) : Information on the parameters can be found in the manual for the SI unit. -36- No.EX※※-OML0011-C...
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Parameter (Symbol) Unit parameter selection screen Select with the buttons. Over range detection (Over_Rng) Select with the buttons. The power supply short circuit detection for the input or output device (SC_MonOp) (SC_MonSs) Op: Output Ss: Sensor power supply : Information on the parameters can be found in the manual for the SI unit. -37- No.EX※※-OML0011-C...
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Parameter (Symbol) Unit parameter selection screen Select with the buttons. Restart after output load short circuit (SC_RstOp) Select with the buttons. Power supply for control and input voltage monitor (PWRC_Mon) : Information on the parameters can be found in the manual for the SI unit. -38- No.EX※※-OML0011-C...
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Parameter (Symbol) Unit parameter selection screen Select with the buttons. Power supply for output voltage monitor (PWRO_Mon) Select with the buttons. Inrush current filter (Inrush) : Information on the parameters can be found in the manual for the SI unit. -39- No.EX※※-OML0011-C...
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Parameter (Symbol) Unit parameter selection screen Select with the buttons. Input filtering time (Filter_T) Select with the buttons. Input extension time (SigExt_T) : Information on the parameters can be found in the manual for the SI unit. -40- No.EX※※-OML0011-C...
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4. Channel parameter setting 1. Press the on the parameter selection screen. Or select the parameters where the [channel] in the [object] is selected, and press the button. 2. Select the channel and press the button. When the button is pressed, the information is updated.
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Parameter (Symbol) Channel parameter selection screen Select with the buttons. Analog average filter (Filter) Select with the buttons. Analog range (Range) : Information on the parameters can be found in the manual for the SI unit. -42- No.EX※※-OML0011-C...
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Parameter (Symbol) Channel parameter selection screen Select with the buttons. Move the digit to input with the buttons. Output ON/OFF counter Changes the values with the (Counter) buttons. Select with the buttons. Move the digit to input with the buttons. User setting value lower limit error Changes the values with the...
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Parameter (Symbol) Channel parameter selection screen Select with the buttons. Move the digit to input with the buttons. User setting value upper limit error Changes the values with the (Upr_Lmt) buttons. Select with the buttons. Move the digit to input with the buttons.
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Parameter (Symbol) Channel parameter selection screen Select with the buttons. Move the digit to input with the buttons. Scale upper limit setting Changes the values with the (UpLm/Scl) buttons. Select with the buttons. Open circuit detection (OC_Mon) : Information on the parameters can be found in the manual for the SI unit. -45- No.EX※※-OML0011-C...
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Parameter (Symbol) Channel parameter selection screen Select with the buttons. Output setting during communication fault (Fault_MD) (Fault_MA) MD: Digital output MA: Analog output Select with the buttons. Output setting for communication idling (Idle_MD) (Idle_MA) MD: Digital output MA: Analog output : Information on the parameters can be found in the manual for the SI unit.
■5. Terminal Setting Mode levels The Terminal Setting mode is composed as shown in the diagram below. 1. Select [5. Terminal Setting] and press the button. 2. Selects items with the buttons. 3. Changes the setting with the buttons. 4. When the button is pressed, the setting will become valid.
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Password Change 1. Select [Password Change] and press the button. 2. Input the current password. Select the digit to be set with the buttons. Select the words with the button. Every time the button is pressed, the value changes from A to Z and 0 to 9.
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If you forget the password, enter "PASS" and then "WORD" in that order in the password change mode. A new password can then be set. 1. Enter "PASS", and press the button. "" is displayed on the lower right of the screen. 2.
Troubleshooting Failure Possible cause Troubleshooting •Check whether "PWR" LED of the SI unit lights up in green. •Refer to the operation manual of the unit, and supply Power supply error. a voltage of 24 VDC ±10% to the SI unit power supply POWER LED is OFF.
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•Error code list Error code Content Short circuit has occurred. Analog input value has exceeded the lower limit of the range. Analog input value has exceeded the upper limit of the range. Broken wire is detected. Analog value (value set by user) has exceeded the upper limit. Analog value (value set by user) has exceeded the lower limit.
Parameter Setting Refer to the SI unit Operation Manual of protocol used. •Unit type Unit symbol and displayed unit symbol of each unit are displayed. Unit type Unit symbol Displayed unit symbol Part number EX600-DX□B DX (8DI) EX600-DX□C EX600-DX□C1 Digital input EX600-DX□D DX (16DI) EX600-DX□E...
Specifications Model EX600-HT1-A Communication type RS232C Communication speed 9600 bps Power supply 24 VDC is supplied from the SI unit Current consumption 50 mA or more Display LCD with back light Resolution 128x64 dot Connector 14 pin connector (Handheld Terminal) Connector (SI unit) M12 connector Enclosure...
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