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SMC Networks EX600-TDX1 Operation Manual

Fieldbus system terminal unit (io-link input unit)
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Doc. No.DOC1113170-1
PRODUCT NAME
Fieldbus system
Terminal Unit
(IO-Link Input Unit)
MODEL / Series / Product Number
EX600-TDX1
EX600-TDX2

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Summary of Contents for SMC Networks EX600-TDX1

  • Page 1 Doc. No.DOC1113170-1 PRODUCT NAME Fieldbus system Terminal Unit (IO-Link Input Unit) MODEL / Series / Product Number EX600-TDX1 EX600-TDX2...
  • Page 2 Contents Safety Instructions 1. Product overview 1.1. Product number system 1.2. Names and functions of product parts 2. Installation 2.1. Mounting 2.2. Wiring 3. Setting 3.1. IODD file 3.2. Direct Parameter page 1 3.3. ISDU: IO-Link definition parameters 3.4. ISDU: Vendor definition parameters 4.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling or assembling or replacing the unit, pay attention to the following: •Do not touch the sharp edges when overseeing the unit. •The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit. •Do not put your fingers between them when joining the units.
  • Page 7 •Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise, damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 8 •When a surge-generating load such as a relay or solenoid is driven directly, use a fieldbus system with a built-in surge-absorbing element. Direct drive of a load generating surge voltage can damage the fieldbus system. • This product is not equipped with resistance against lightning surge, which is specified in the CE/UKCA marking.
  • Page 9 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds.
  • Page 10 32 digital inputs, 16 x M12 connectors 16 digital inputs, 16 x M8 connectors I/O specifications Digital input 1.2. Name and function of product parts EX600-TDX1 EX600-TDX2 Item Description Communication/ Connector for connecting to an IO-Link master and receives communication and power supply Power connector from the IO-Link master.
  • Page 11 Recommended tightening torque: 3.0 Nm 2 x M5 Tightening torque: 3.0 Nm 237.5 Fig.2-1. EX600-TDX1 top view •EX600-TDX2 Install the Input Unit using two M4 screws with attachment head of φ8 or less and a length of 20 mm or more.
  • Page 12 2.2. Wiring Connect the communication/power cable and FE cable. Select a communication/power cable that is compatible with the connector. Refer to Section (1) M12 4-pin plug A-coded, communication/power connector. (2) M12 4-pin socket A-coded, or M8 3-pin socket A-coded, input connector. (3) M3 screw, FE terminal (functional earth).
  • Page 13 +24 V for input device Input signal 2 0 V for input device Input signal 1 Fig.2-5. Pin assignment of input connector (EX600-TDX1) •EX600-TDX2 Input: M8 3-pin socket, A-coded Input connector number: odd Input connector number: even Pin No. Designation...
  • Page 14 2.2.3. FE terminal The Input Unit must be connected to FE (Functional Earth) to divert electromagnetic interference. The mounting hole is electrically connected to the FE terminal via the FE bracket. If the mounting location is not grounded, connect a grounding cable from the FE terminal screw on the Input Unit to the nearest functional earth point.
  • Page 15 Compatible Max. number IODD file Input Unit of input points Input Output SMC-EX600-TDX_32-yyyymmdd-IODD1.1 EX600-TDX1 4 byte 0 byte SMC-EX600-TDX_16-yyyymmdd-IODD1.1 EX600-TDX2 2 byte 0 byte Note •"yyyymmdd" represents the date IODD file was created, "yyyy" is the year, "mm" is the month and "dd"...
  • Page 16 3.3. ISDU: IO-Link definition parameters Table 3-3. IO-Link definition parameters Value/explanation/remarks Index(dec) Parameter name Access EX600-TDX1 EX600-TDX2 0x0002(2) SystemCommand Refer to Section 3.3.1. 0x0003(3) DataStorageIndex 0x000E(14) PDInputDescriptor 0x000F(15) PDOutputDescriptor 0x0010(16) VendorName SMC Corporation 0x0011(17) VendorText www.smcworld.com 0x0012(18) ProductName EX600-TDX1 EX600-TDX2...
  • Page 17 3.3.2. DeviceStatus (Index 36) Table 3-5. DeviceStatus Subindex Value Definition Details 0x00 Device is operating properly Operating normally  The ON count of the input device has exceeded the set value. 0x01 Maintenance-Required  Auto switch failure is detected.  The power supply for control/input has dropped. 0x02 Out-of-Specification (Not applicable to this product) 0x03 Functional-Check...
  • Page 18 3.4. ISDU: Vendor definition parameters Table 3-7. Vendor definition parameters (EX600-TDX1) Index (dec) Subindex Access Parameter name Size [byte] DataStorage Reference 0x0040 (64) 1 to 32 Input filtering time Section 3.4.1 0x0041 (65) 1 to 32 Input extension time Section 3.4.2...
  • Page 19 3.4.1. Input filtering time (Index 64) Table 3-9. Input filtering time Subindex Initial value Details Settable range Explanation 0x01 IN0 input filter time 0x00: No filter This sets the filtering time of digital input data. 0x01: 1 ms In EX600-TDX2, the range is up to IN15 of 0x02: 10 ms Subindex 16.
  • Page 20 ISDU by having the Input Unit acquire the accumulated pulse output from the flow switch. EX600-TDX1 sets and displays the accumulated flow of 16 channels from CH0 to 15. EX600-TDX2 sets and displays the accumulated flow of 8 channels from CH0 to 7.
  • Page 21 Example of Accumulated flow setting (Index 67) (EX600-TDX1) Subindex Details Set value Input No. of accumulated flow display CH0 0x03: IN3 Input No. of accumulated flow display CH1 0x1C: IN28 3 to 16 Input No. of accumulated flow display CH2 to 15...
  • Page 22 In addition, you can set a grace period between detection and issuing of a diagnosis for simultaneous ON or OFF. The EX600-TDX1 can be set for 16 channels from CH0 to 15 (Index 68 to 83), and the EX600-TDX2 can be set for 8 channels from CH0 to 7 (Index 68 to 75) can be set.
  • Page 23 Example of Auto switch failure diagnosis setting (EX600-TDX2) Index Subindex Details Set value Input No. A of auto switch failure diagnosis CH0 0x00: IN0 Input No. B of auto switch failure diagnosis CH0 0x01: IN1 Tag name of auto switch failure diagnosis CH0 ClampX Detection time of simultaneous ON in auto switch failure 0x00: 0 s...
  • Page 24 3.4.6. Input counter (Index 85) Table 3-15. Input counter Subindex Initial value Details Explanation 0x00000000 IN0 input count value Refers to the count value (number of times of ON) of the input device. In EX600-TDX2, the range is up to IN15 of Subindex 16. The count is updated once every 60 seconds.
  • Page 25 This refers to the auto switch failure condition on a CH basis in accordance with the auto switch failure diagnosis setting (Section 3.4.5). Table 3-18. Auto switch failure state (EX600-TDX1) Subindex Initial value Details Explanation Simultaneous ON state of auto...
  • Page 26 • The process data of this product is the Big-Endian type. Note that when the transmission method of the IO-Link master upper communication protocol is Little-Endian, the byte order may be changed. Table 4-2. Input process data of EX600-TDX1: INx Table 4-3. Input process data of EX600-TDX2: INx...
  • Page 27 Table 4-4. Input connector positions, input connector numbers, and input numbers (EX600-TDX1) Input connector positions Input connector No. Pin No.4 IN28 IN30 Input No. Pin No.2 IN29 IN31 表 4-5. Input connector positions, input connector numbers, and input numbers (EX600-TDX2) 入力コネクタ位置...
  • Page 28 5. LED display/Event 5.1. LED display EX600-TDX1 EX600-TDX2 Color Indication Explanation Green LED flashing IO-Link communication in progress with control/input power turned ON. (900 ms ON, 100 ms OFF) COM Green Green LED ON No IO-Link communication in progress with control/input power turned ON.
  • Page 29 5.2. Event When an abnormality has occurred, the same event as DetailedDeviceStatus (Section 3.3.3) occurs. Table 5-1. Event EventQualifier (byte 0) Event Details Status Code MODE TYPE SOURCE INSTANCE Value (byte 1-2) bit 6-7 bit 4-5 bit 3 bit 0-2 Occurrence 0xF4 11b (3) (appears)
  • Page 30 6. Specification 6.1. Specifications Table 6-1. Specifications Item Specification Part number EX600-TDX1 EX600-TDX2 General IP65/IP67 (to IEC 60529) Enclosure rating CE/UKCA marked, UL (CSA) Applicable standard Enclosure material Dimensions (W x L x H) 60.0 x 251.0 x 41.3 49.0 x 149.0 x 34.95...
  • Page 31 6.2. Dimensions •EX600-TDX1 Fig.6-1. External dimensions of EX600-TDX1 •EX600-TDX2 Fig.6-2. External dimensions of EX600-TDX2 -31- No.DOC1113170-1...
  • Page 32 Communication ② ② N.C. protection/detection Input / Power circuit ③ ③ ×16 connector connector ④ ④ DC/DC Input IO-Link Noise circuit transceiver filter FE terminal Logic circuit Fig.6-3. Block diagram of EX600-TDX1 •EX600-TDX2 Fig.6-4. Block diagram of EX600-TDX2 -32- No.DOC1113170-1...
  • Page 33 7. Accessories (1)Cable with connector on both ends(M12 - M12, straight) (for IO-Link) Part number: EX9-AC 005 -SSPS Cable length (L) 500 mm 1,000 mm 2,000 mm 3,000 mm 5,000 mm 10,000 mm Item Specification Pin No. Cable colour: Signal Brown: L+ (+24 V for logic/input) M12 Straight Connector...
  • Page 34 (2)Cable with connector on both ends (M12 - M12, angle) (for IO-Link) Part number: EX9-AC 005 -SAPA Cable length (L) 500 mm 1,000 mm 2,000 mm 3,000 mm 5,000 mm 10,000 mm Item Specification Pin No. Cable colour: Signal Brown: L+ (+24 V for logic/input) M12 Angle Connector ⇔...
  • Page 35 (3) Cable with connector on one end (for IO-Link) Part number: EX500-AC0 1 0- S Connector specification Straight Angle Cable length (L) 1,000 mm 5,000 mm EX500-AP0#0-S EX500-AP0#0-A Item Specification Pin No. Cable colour: Signal Cable O.D. φ6 mm Brown: L+ (+24 V for logic/input) Nominal cross section of conductor 0.3 mm /AWG22...
  • Page 36 (4) Assembly type connector (between input device and input unit) Part number: PCA-15577 30 Connector specification M8 connector M12 connector M12 connector PCA-1557730 PCA-1557743 PCA-1557756 Item Specification Part number PCA-1557730 PCA-1557743 PCA-1557756 Number of pins M8 3-pin M12 4-pin M12 4-pin Applicable cable O.D.
  • Page 37 This is a Y branch connector for connecting a switch with one output, such as auto switch, to a single input connector of the input unit EX600-TDX1 at two points. The connector printed with (1) of a Y branch connector is to be connected to pin 4 (DI1) of an input connector, and the connector printed with (2) is to be connected to pin 2 (DI2).
  • Page 38 (6) Relay cable with connector (between input device and input unit) Part number: PCA-15577 69 Connector specification M12 connector M8 connector PCA-1557769 PCA-1557772 Item Specification Part number PCA-1557769 PCA-1557772 Number of usable pins M12 4-pin M8 3-pin Cable length Cable O.D. 4.7 mm 4.4 mm Nominal cross section of conductor...
  • Page 39 EX9-AWES EX9-AWTS Item Specification Part number EX9-AWTS EX9-AWES Applicable connector M12 connector (socket) M8 connector (socket) Quantity in package 10 pcs. 10 pcs. Applicable product EX600-TDX1 EX600-TDX2 Recommended tightening torque 0.1 N.m 0.05 N.m Fig.7-7. Seal cap EX9-AW## -39- No.DOC1113170-1...
  • Page 40 (8) Marker Part number: EX600-ZT1 A signal name of the input device etc. can be written on a marker, and it can be attached on the input unit. 88 pieces of markers are contained per sheet. Fig.7-8. Marker EX600-ZT1 (9) DIN rail fixture Part number: EX500-ZMA1 This is a fixture for mounting the input unit on a DIN rail.
  • Page 41 8. Troubleshooting The state of the Input Unit is indicated by the LED indication. If a problem occurs on the Input Unit, you can use the following chart to troubleshoot. To identify the problem, check the event information using the IO-Link master tool that is controlling the input unit.
  • Page 42 8.2. Troubleshooting tables Table 8-1. Troubleshooting “COM LED is OFF” State Probable causes Checking methods and measures  Check the communication/power wiring.  Check the pin numbers of the communication/power Incorrect wiring. connector and its wiring condition. Refer to Section 2.2.1.
  • Page 43 Table 8-4. Troubleshooting “ST LED is red ON“ State Probable causes Checking methods and measures  Check the connected input device and replace it as An overcurrent has occurred in the ST LED is red ON necessary. Refer to the operation manual for the power supply for input devices.
  • Page 44 Revision history 1: Contents revised in several places Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved No.DOC1113170-1...

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Ex600-tdx2