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Polaris Sportsman 500 HO Owner's Manual: Lubrication Guide

Polaris industries all-terrain vehicles owner's manual.
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Lubrication Guide

Check and lubricate all components at the intervals outlined in the Peri-
odic Maintenance Chart beginning on page 62. Items not listed in the
chart should be lubricated at the General Lubrication interval.
The a-arms and lower control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Engine Oil
Brake Fluid
Transmission Oil
Demand Drive
(Front Gearcase)
Front Prop Shaft
Polaris Premium 4
Synthetic 0W40
DOT 4 Only
Polaris AGL
Gearcase Lube
Demand Drive
Plus Fluid
Polaris Premium
U-Joint Lube
Front Prop Shaft Yoke
Capacity at
Fluid Change
2 qt. (1.9 l)
Maintain level in safe range
on dipstick. See page 69.
Maintain level between fill
lines. See page 28.
32 oz. (948 ml) Maintain level at bottom of fill
hole threads. See page 73.
9 oz. (265 ml)
Maintain level at bottom of fill
hole threads. See page 74.
Grease fittings (3 pumps
maximum) every 500 miles,
before long periods of stor-
age, or after pressure wash-
ing or submerging.
Inspection Procedure



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  • Michael earp Oct 20, 2015 12:02:
    Liquid cool product for 2000 Polaris