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Polaris Sportsman 500 HO Owner's Manual page 69

Polaris industries all-terrain vehicles owner's manual
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Table of Contents
Periodic Maintenance Chart
Item
General
lubrication
Carburetor float
bowl
Throttle Cable/
E
ETC Switch
Choke cable
E
E Carburetor air
intake ducts/flange
Drive belt
Cooling system
Engine oil change
Oil filter change
Valve clearance
E
Fuel system/filter
E
Radiator
(if applicable)
Cooling hoses
(if applicable)
Engine mounts
Exhaust muffler/
pipe
Spark plug
E
Ignition timing
E
Wiring
Maintenance Interval
(whichever comes first)
Hours Calendar
50 H
3 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
100 H
6 M
100 H
6 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
MAINTENANCE
Miles
(Km)
500 (800)
Lubricate all fittings, pivots,
cables, etc.
500 (800)
Drain bowl periodically and
prior to storage
500 (800)
Inspect; adjust; lubricate;
replace if necessary
500 (800)
Inspect; adjust; lubricate;
replace if necessary
500 (800
Inspect duct for proper seal-
ing/air leaks
500 (800)
Inspect; adjust; replace as
needed
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
1000 (1600) Perform a break-in oil change
at one month
1000 (1600) Replace with oil change
1000 (1600) Inspect; adjust
1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
1000 (1600) Inspect; clean external
surfaces
1000 (1600) Inspect for leaks
1000 (1600) Inspect
1000 (1600) Inspect
1000 (1600) Inspect; replace as needed
1000 (1600) Inspect
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Remarks
65

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