Table Of Contents - Curtis 1232E Manual

Table of Contents

Table Of Contents3
Figures4
Tables4
Overview5
Curtis Ac Induction Motor Controllers5
Fig. 1: Curtis 1232E/Se, 1234E/Se, 1236E/Se, 1238E Controllers5
Getting The Most Out Of Your Curtis Controller6
Installation And Wiring7
Mounting The Controller7
Fig. 2A: Mounting Dimensions, Curtis 1232E/Se Controller7
Fig. 2B: Mounting Dimensions, Curtis 1234E/Se Controller8
Fig. 2C: Mounting Dimensions, Curtis 1236E/Se, 1238E Controllers9
High Current Connections And Wiring Guidelines10
Table 1 High Current Connections10
High Current Wiring Recommendations11
Battery Cables (B+, B-)11
Motor Wiring (U, V, W)11
Low Current Wiring Recommendations12
Position Feedback (Pins 7, 26, 31, 32)12
Can Bus (Pins 21, 23, 34, 35)12
Low Current Connections And Wiring Guidelines12
Table 2: Low Current Connections12
Controller Wiring: Basic Configuration16
Basic Wiring Diagram, Curtis 1232E/Se, 34E/Se, 36E/Se, And 38E Motor Controllers16
Fig. 3: Basic Wiring Diagram16
Switch Input Wiring17
Throttle Wiring17
Throttle Type 218
Fig. 4: Wiring For Type 1 Throttles18
Fig. 5: Wiring For Type 2 Throttles19
Throttle Type 420
Fig. 6: Wiring For Type 3 Throttles20
Throttle Type 521
Input/Output Specifications22
Digital Inputs22
Digital Input Specifications23
Digital Input Impedance Circuits23
Digital And Pwm Outputs24
Analog Inputs24
Analog Inputs Specifications25
Analog Output25
Power Supply Outputs25
Analog Output Specifications25
Ksi And Coil Return26
Throttle And Brake Inputs26
Ksi And Coil Return Input Specifications26
Throttle Input Specifications26
Communications Ports27
Position Feedback Input: Quadrature Encoder27
Quadrature Encoder Input Specifications27
Position Feedback Input: Sin/Cos Sensor28
Sin/Cos Sensor Input Specifications28
Programmable Parameters29
Programming Menus29
Motor Response Tuning29
Parameter Change Faults29
Programmable Parameter Menus: 1313 /1314 Programmer30
Table 3: Programmable Parameter Menus30
Motor Speed Constraints33
Electrical Frequency Constraint33
Encoder Pulses/Revolution Constraint (Quadrature Encoder)33
Response Menu37
Fig. 7 Acceleration Response Rate Diagram37
Fine Tuning Menu38
Fig. 8 Braking Response Rate Diagram38
Restraint Menu39
Position Hold Menu39
Pump Parameters40
Speed Limiter Menu41
Fig. 9: Throttle Mapping, Torque Control Mode44
Fig. 10: Effect Of Gear Soften Parameter, Torque Control Mode44
Fig. 11: Effect Of Brake Taper Speed Parameter, Torque Control Mode44
Current Limits Menu45
Power Limiting Map Menu46
Drive Limiting Map Menu46
Fig. 12: Drive Current Limiting Map46
Regen Limiting Map Menu47
Fig. 13: Regen Current Limiting Map47
Throttle Menu48
Fig. 14: Throttle Adjustment49
Brake Menu51
Em Brake Control Menu52
Drivers: Main Contactor Menu54
Drivers: Proportional Driver Menu56
Drivers: Driver 3 Menu57
Drivers: Fault Checking Menu58
Motor Menu59
Motor: Control Algorithms Menu59
Motor: 0-Acim: Characterization Tests Menu60
Motor: 0-Acim: Field Weakening Control Menu61
Motor: 0-Acim: Swap Two Phases And Motor Type Parameters62
Motor: 0-Acim: Los Menu63
Motor: 1-Spm: Characterization Tests Menu64
Motor Feedback Options65
Motor Feedback 1-Encoder Menu65
Motor Feedback 1-Encoder: Encoder Fault Setup Menu66
Motor Feedback 2-Sin/Cos Menu66
Motor Temperature Control Menu67
Battery Menu68
Dual Drive Menu70
Vehicle Menu71
Interlock Braking Menu73
Can Interface Menu74
Reset Controller Parameter75
4A. Monitor Menu76
Table 4: Monitor Menu76
Monitor Menu: Inputs78
Monitor Menu: Outputs81
Monitor Menu: Battery82
Monitor Menu: Motor83
Monitor Menu: Controller84
Monitor Menu: Cutbacks86
Monitor Menu: Motor Tuning86
Monitor Menu: Vehicle87
Monitor Menu: Can Status89
4B. Controller Information Menu90
Initial Setup91
Motor Temperature Sensor92
Current Limits92
Main Contactor92
Em Brake92
Motor Technology & Feedback Type94
Faults94
Setting Feedback Direction94
Checking Direction Of Rotation95
Motor Characterization95
Automated Acim Motor Characterization Procedure97
Traction And Hydraulic Systems97
6A. Motor Characterization: Acim Motors97
Motor Characterization Errors98
Traction Systems Only99
Hydraulic Systems Only102
Automated Spm Motor Characterization Procedure104
6B. Motor Characterization: Spm Motors104
Tuning Guide106
Vehicle Control Language (Vcl)110
Summary Of Vcl Basics110
Variable Types111
Vcl Runtime Rates113
I/O Control With Vcl113
Driver And Digital Outputs114
Potentiometer Inputs115
Interfacing The Throttle And Brake Commands117
Throttle Processing117
Fig. 15: Vcl Motor Command Diagram118
Brake Processing120
Interfacing The Proportional Current Driver121
Control Mode And Motor Control Processing121
Fig. 16: Vcl Control Mode Processing122
Fig. 17: Vcl Proportional Driver Processing123
Using The Fault Handler In Vcl124
Oem-Defined User Faults126
Can Indexes For The User Fault Variables129
Vcl Function Specific To 1232E/Se, 1234E/Se, 1236E/Se, And 1238E Controllers130
Enable_Precharge()130
Disable_Precharge()131
Set_Digout()132
Clear_Digout()132
Enable_Emer_Rev()133
Disable_Emer_Rev()133
Set_Interlock()134
Clear_Interlock()134
Setup_Pot_Faults()135
Start_Pump()136
Stop_Pump()136
Automate Frequency Output137
Diagnostics And Troubleshooting138
Summary Of Led Display Formats139
Table 5 Types Of Led Display139
Table 6 Troubleshooting Chart140
Maintenance149
Cleaning149
Fault History149
Electromagnetic Compatibility (Emc)150
Emissions150
Immunity150
Electrostatic Discharge (Esd)152
Programming Devices155
Pc Programming Station (1314)155
Handhelf Programmer (1313)155
Programmer Functions155
Specifications156