Curtis 1226 Manuals

Curtis 1226 Manuals

Manuals and User Guides for Curtis 1226. We have 1 Curtis 1226 manual available for free PDF download: Manual

Curtis 1226 Manual

Curtis 1226 Manual (99 pages)

Brushed Permanent Magnet Controller

Brand: Curtis | Category: Controller | Size: 1.2 MB

Table of Contents

Table of Contents
2
1 : Overview

9
- Figure 1 Curtis 1226 Controller
  9
2 : Installation and Wiring

12
- Mounting the Controller
  12
- Figure 2: Mounting Dimensions, Curtis 1226 Controller
  12
- High Current Connections
  13
- Table 1 High Current Terminals
  13
- Low Current Connections
  14
  - Motor Connector (J1)
    14
  - Figure 3: Motor Connector Pins (J1)
    14
  - Table 2 Low Current Connectors
    14
  - Table 3 J1 Connector
    14
  - Communication Port (J2)
    15
  - Logic Connector (J3)
    15
  - Figure 4: Communication Connector Pins (J2)
    15
  - Figure 5: Logic Connector Pins (J3)
    15
  - Table 4 J2 Connector
    15
  - Table 5 J3 Connector
    16
  - Pin Protection
    17
  - I/O Ground Specifications
    17
  - Table 6 Pin Protection Specifications
    17
  - Table 7 I/O Ground Specifications
    17
- Wiring Diagram: Standard Configuration
  18
- Figure 6: Wiring Diagram, Curtis 1226 Controllers
  18
- INPUTS and OUTPUTS (I/Os)
  19
  - Analog Inputs
    19
  - Table 8 Analog Input Specifications
    19
  - Switch Inputs
    20
  - Table 9: Switch Input
    20
  - Switches with Integrated LED Drivers
    21
  - Table 10 Switch Input Specifications
    21
  - Table 11 External LED Resistor Specifications
    21
  - Driver Outputs
    22
  - Table 12 Driver PWM Modes
    22
  - Throttle Pot
    23
  - Table 13 Generic Driver Specifications
    23
  - Table 14 Throttle Pot Connections
    23
  - Figure 7: Wiring a 2-Wire Throttle Pot
    24
  - Figure 8: Wiring a 3-Wire Throttle Pot
    24
  - Table 15 Potentiometer Resistance Specifications
    24
  - Table 16 Pot Wiper and Pot High Analog Specifications
    24
  - Speed Limit Pot
    25
  - Keyswitch
    25
  - Table 17 Keyswitch Input Specifications
    25
  - Emergency Stop Switch
    26
  - Interlock Input
    26
  - Push Switch
    26
  - Emergency Reverse Input
    27
  - Table 18 Complementary Emergency Reverse States
    27
  - Belly Button Check
    28
  - Figure 9 Belly Button Wiring Check
    28
  - Electromagnetic Braking
    29
  - Mode Switch
    29
  - Table 19 Belly Button Check Configuration
    29
  - Battery Discharge Indicator (BDI)
    30
  - Charger Inhibit
    30
  - Circuitry Protection Devices
    30
  - External Status LED
    31
  - Horn
    31
  - External Power Supply
    32
  - Load Hold Contactor
    32
  - Hydraulic Pump Contactor
    32
  - Table 20 External Power Supply Pins
    32
  - Table 21 +5V and +14V External Power Supply Specifications
    32
  - Reverse Switch
    33
  - Speed Sensor
    33
  - Table 22 Single and Dual Switch Throttle Connections
    33
  - Table 23 Speed Sensor Specifications
    33
  - Motor Temperature Sensor
    34
  - Table 24 Motor Temperature Sensor Specifications
    34
3 : Programmable Parameters

35
- Application Setup Menu
  35
  - Speed Mode Menu
    35
  - Mode 1 and Mode 2 Menus
    36
  - Other Menu
    37
  - Fine Tuning Menu
    38
  - Understanding Low and High Speed Acceleration Rates
    39
  - Figure 10: Low Speed and High Speed Acceleration Rates
    39
  - Understanding Low and High Speed Brake Deceleration Rates
    40
  - Figure 11: Low Speed and High Speed Brake Deceleration Rates
    40
  - Throttle Menu
    41
  - Table 25 Throttle Types and Driving Direction
    42
  - Understanding the Throttle Response Parameters
    43
  - Figure 12: Throttle Response Parameters
    43
  - Understanding the HPD/SRO Function
    44
  - Interlock Braking Menu
    44
  - Main Relay Menu
    45
  - EM Brake Menu
    46
  - Understanding Electromagnetic Braking
    46
  - Battery Menu
    47
  - Overvoltage and Undervoltage Protection
    47
  - Undervoltage Controller Menu
    48
  - Overvoltage Controller Menu
    48
  - BDI Setup Menu
    49
  - Emergency Reverse Menu
    50
  - Horn Menu
    52
  - Drivers Menu
    52
  - Hydraulic Contactor Driver Menu
    52
  - Load Hold Contactor Driver Menu
    53
  - Aux 1 and Aux 2 Contactor Driver Menus
    53
  - MISC Menu
    54
  - Controller Setup Menu
    55
  - Analog Inputs Menu
    55
  - IO Assignment Menu
    57
  - Outputs Menu
    59
  - Current Limits Menu
    59
  - Motor Setup Menu
    60
  - Motor Menu
    60
  - Compensation Menu
    61
  - Speed Sensor Menu
    61
  - Motor Temperature Control Menu
    62
4 : Monitor Menu

64
- Controller Menu
  64
- Table 29: Supervision Error Field Values
  65
- Battery Menu
  66
- Outputs Menu
  66
- Motor Menu
  67
- Inputs Menu
  68
  - Switches Menu
    68
  - Analog Inputs Menu
    69
  - Control Inputs Menu
    69
5 : Initial Setup

70
- Configure the Wiper Voltage
  71
- Confirm Throttle Operation
  72
6 : Tuning Vehicle Performance

74
- Table 30: Ir Comp and Anti-Rollback Comp Guidelines
  76
7 : Calibrating the Battery Discharge Indicator (Bdi) Output

79
8 : Diagnostic and Troubleshooting

82
- Programming Device Diagnostics
  82
- Figure 13 Diagnostics Menu Faults
  82
- Led Diagnostics
  83
  - Fault Codes
    83
  - Figure 14 Fault Code Leds
    83
  - External Status LED
    84
  - Troubleshooting Faults
    84
  - Table 33: Faults
    85
9 : Maintenance

93
- Diagnostic History
  93
Appendix A: Vehicle Design Considerations Regarding

94
- Electromagnetic Compatibility (Emc)
  94
- Emissions
  94
- Immunity
  94
Appendix B: en 13849 Compliance, Curtis 1226 Controller

96
- Figure 15: Safety Channel Block Diagram, Curtis 1226 Controller
  96
- Table 34: Safety Performance
  97
Appendix C: Curtis Programming Devices

98
Appendix D: Specifications

99

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