HBM T10F Mounting Instructions
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HBM T10F Mounting Instructions

Torque flanges
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  • Page 1 Mounting Instructions English T10F...
  • Page 2 Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com www.hbm.com Mat.: 7-2001.1510 DVS: A0608-14.0 HBM: public 02.2015 E Hottinger Baldwin Messtechnik GmbH. Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or...

  • Page 3: Table Of Contents

    Adaptation to the cable length ....... T10F A0608-14.0 HBM: public...
  • Page 4 ........T10F A0608-14.0 HBM: public...
  • Page 5 Additional mechanical data ........T10F A0608-14.0 HBM: public...

  • Page 6: Safety Instructions

    Model Measuring range FCC ID 50 Nm, 100 Nm, 200 Nm 500 Nm, 1 kNm T10S2TO6 2 kNm, 3 kNm 2ADAT-T10S2TOS6 12438A-T10S2TOS6 5 kNm 10 kNm The FCC ID number in dependence of measuring range. T10F A0608-14.0 HBM: public...
  • Page 7 RSS standard(s). Operation is subject to the follow­ ing two conditions: (1) this device may not cause interfer­ ence, and (2) this device must accept any interference, including interference that may cause undesired opera­ tion of the device. T10F A0608-14.0 HBM: public...
  • Page 8 Usage/Installation in the USA and Canada requires an EMI suppressor. Please refer to chapter 7.1.1, page 38. Designated use The T10F torque flange is used exclusively for torque and rotation speed measurement tasks, and directly associated control and regulatory tasks. Use for any additional purpose shall be deemed to be not as intended.
  • Page 9 The same applies to the use of accessories. Qualified personnel means persons entrusted with siting, mounting, starting up and operating the product who possess the appropriate qualifications for their function. T10F A0608-14.0 HBM: public...
  • Page 10 Warranty In the case of complaints, a warranty can only be given if the torque flange is returned in the original packaging. T10F A0608-14.0 HBM: public...

  • Page 11: Markings Used

    This marking draws your attention to information about the product or about handling the product. Information Emphasis Italics are used to emphasize and highlight text and See…. references to other chapters and external documents. T10F A0608-14.0 HBM: public...

  • Page 12: Symbols On The Product

    CE mark The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the rele­ vant EC directives (the declaration of conformity is avail­ able at http://www.hbm.com/HBMdoc). Label example Model: 2ADAT-T10S2TOS6 FCC ID: 2ADAT-T10S2TOS6 IC: 12438A­T10S2TOS6 This device complies with part 15 of the Label example with Model number, FCC ID and IC num­...

  • Page 13: Torque Flange Versions

    Torque flange versions In the case of option 2 “Electrical configuration", the T10F torque flange exists in versions KF1, SF1 and SU2. The difference between these versions lies in the electrical inputs and outputs on the stator, the rotors are the same for all the versions of a measuring range.

  • Page 14: Application

    Application Application The T10F torque flanges record static and dynamic torque on stationary or rotating shafts and determine the speed, specifying the direction of rotation. Test beds can be extremely compact because of their extremely short construction. They therefore offer a very wide range of applications.

  • Page 15: Structure And Mode Of Operation

    In the case of the speed measuring system option, the speed sensor is mounted on the stator, the customer attaches the associated slotted disc on the rotor. The speed measurement works optically with the infrared transmitted light barrier principle. T10F A0608-14.0 HBM: public...
  • Page 16 Structure and mode of operation Speed sensor (option) Antenna segments Stator Rotor Housing Fan‐type lock Measuring Adapter flange washers body (without slotted disc) Fig. 5.1 Mechanical structure, exploded view T10F A0608-14.0 HBM: public...

  • Page 17: Mechanical Installation

    (using an intermediate flange when required). Under no circumstances must the permissible limits specified for bending moments, lateral and longitudinal forces be exceeded. Due to the T10F torque flanges' high torsional stiffness, dynamic changes on the shaft train are minimized.
  • Page 18 ±150 Hz. If this value is exceeded, we advise you to check the mounting conditions. Important For correct operation, comply with the mounting dimensions (see page 66). T10F A0608-14.0 HBM: public...

  • Page 19: Conditions On Site

    (see chapter 1 „Safety instructions“, page 6). There is wide ranging compensation for the effects of temperature on the output and zero signals of the T10F torque flange (see chapter 14 “Specifications”, page 70). This compensation is carried out at static temperatures in extensive furnace processes.

  • Page 20: Installation Options

    Mechanical installation direction of rotation. If the measurement flange moves in the direction of the arrow, connected HBM measuring amplifiers deliver a positive output signal (0 V ... +10 V). Installation options In principle, there are two possibilities for torque flange mounting: with the antenna ring complete or dismantled.

  • Page 21: Installation Without Dismantling The Antenna Ring

    Mechanical installation 6.3.1 Installation without dismantling the antenna ring Customer mounting 1. Install rotor 2. Install stator Support supplied by customer Clamp fixture 3. Finish installation of shaft train 4. Mount the clamp fixture where required T10F A0608-14.0 HBM: public...

  • Page 22: Installation With Subsequent Stator Mounting

    Customer mounting 2. Install shaft train 3. Remove one antenna segment 4. Install antenna segment around shaft train Support supplied by customer Clamp fixture 5. Align stator and finish installation 6. Mount the clamp fixture where required T10F A0608-14.0 HBM: public...

  • Page 23: Installation Example With Couplings

    Mechanical installation 6.3.3 Installation example with couplings Fig. 6.1 Installation example with coupling 6.3.4 Installation example with joint shaft Fig. 6.2 Installation example with joint shaft T10F A0608-14.0 HBM: public...

  • Page 24: Mounting The Rotor

    For safe torque transfer, the surfaces must be clean and free from grease. Use a piece of cloth or paper soaked in solvent. When cleaning, make sure that you do not damage the transmitter coils. T10F A0608-14.0 HBM: public...
  • Page 25 We recommend, particularly for 50 N⋅, 100 N⋅m and 200 N⋅m, fillisterhead screws DIN EN ISO 4762..., blackened, smoothheaded, oiled, m 0.125 permitted size and shape variance in accordance with DIN ISO 4759, Part 1, product class A. T10F A0608-14.0 HBM: public...
  • Page 26 Guard against contamination from varnish fragments. The maximum screw‐in depth as per Fig. 6.4 must be complied with! Otherwise, significant measurement errors may result from torque shunts or the transducer may be damaged. T10F A0608-14.0 HBM: public...
  • Page 27 14 mm for speed module option; use 6 mm longer screws because of the intermediate flange. If property class 12.9 screws are not available, class 10.9 screws can also be used (tightening torque 400 N⋅m). The permissible limit torque then reduces to 120% related to M Fig. 6.4 Fastening screws T10F A0608-14.0 HBM: public...

  • Page 28: Mounting The Stator

    “Fitting the slotted disc (speed measuring system)”, page 33. Important Check the screw connections of the antenna segments (see Fig. 6.5) both after initial installation and then at regular intervals for correct fit and tighten them if necessary. T10F A0608-14.0 HBM: public...
  • Page 29 1. on the stator with two hexagon‐socket screws and the fan‐type lock washers. Make sure that none of the fan‐type lock washers necessary for a defined contact resistance are missing (see Fig. 6.5)! Do not yet tighten the screws. T10F A0608-14.0 HBM: public...
  • Page 30 Important To guarantee that they function perfectly, the fan‐type lock washers (A5, 3-FST DIN 6798 ZN/galvanized) must be replaced after the bolted antenna connection has been loosened three times. T10F A0608-14.0 HBM: public...

  • Page 31: Installing The Clamp Fixture

    Mounting sequence 1. Loosen and remove the upper antenna segment screw fitting. 2. Fasten the clamp fixture with the enclosed screw fitting as shown in Fig. 6.7. It is essential to use the new fan‐type locking washers! T10F A0608-14.0 HBM: public...
  • Page 32 Antenna segments Fig. 6.7 Installing the clamp fixture Important Use, e.g. plastic as the material. Do not use metallic material as this can affect the function of the antenna (signal transmission). T10F A0608-14.0 HBM: public...

  • Page 33: Fitting The Slotted Disc (Speed Measuring System)

    Intermediate flange (50 N⋅m and 100 N⋅m only) Fig. 6.8 Installing the slotted disc Important At all stages of the mounting operation, be careful not to damage the slotted disc! T10F A0608-14.0 HBM: public...

  • Page 34: Aligning The Stator (Speed Measuring System)

    There is a mark (orientation line) in the sensor pickup for axial alignment (orientation line). When installed, the slotted disc should be exactly above this orientation line. Divergence of up to "2 mm is permissible in measuring mode (total of static and dynamic shift). T10F A0608-14.0 HBM: public...
  • Page 35 A conical machined angle (or a colored mark) in the center of the adapter flange and a vertical marker line on the sensor head serve as aids to orientation. T10F A0608-14.0 HBM: public...
  • Page 36 Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Fig. 6.10 Alignment marks on rotor and stator T10F A0608-14.0 HBM: public...

  • Page 37: Electrical Connection

    Avoid transformers, motors, contactors, thyristor controls and similar stray‐field sources. Important Transducer connection cables from HBM with attached connectors are identified in accordance with their intended purpose (Md or n). When cables are shortened, inserted into cable ducts or installed in control cabinets, this identification can get lost or become concealed.

  • Page 38: Fcc And Ic Compliant Installation For Us And Canada Installation Only

    Mounting fixture EMI suppressor Cable ties 3 Loops Fig. 7.1 Installation example EMI suppressor Information Consider longer cable of approximately 40 cm due to the installation of the EMI suppressor. T10F A0608-14.0 HBM: public...

  • Page 39: Shielding Design

    (without the rotor) in a Faraday cage. It is important that the shield is laid flat on the housing ground at both ends of the cable. Any electromagnetic interference active here does not affect the measurement T10F A0608-14.0 HBM: public...
  • Page 40 The stator should be fully grounded in the same way. T10F A0608-14.0 HBM: public...

  • Page 41: Option 2, Code Kf1

    S the installation situation (for example, covering, area free of metal parts) S the length of the cable S the tolerances of the excitation voltage supply T10F A0608-14.0 HBM: public...
  • Page 42 For when the calibration signal is unintentionally initiated with very short cables Normal position (factory setting) For cable lengths in excess of approx. 20 m Please ensure that after changing to switch position 3, the calibration signal is not initiated. T10F A0608-14.0 HBM: public...

  • Page 43: Option 2, Code Sf1/Su2

    Electrical connection Possible faults and their elimination: Fault: No signal at the output, amplifier indicates overflow. Cause: Too little power, T10F disconnects. Remedy: Switch position 3. Fault: The calibration signal has been triggered by mistake. Remedy: Switch position 1. Option 2, code SF1/SU2 On the stator housing, there are two 7‐pin device...
  • Page 44 The torque flanges of option 3, code SF1/SU2 are only intended for operation with a DC supply voltage. They must not be connected to older HBM amplifiers with square‐wave excitation. This could lead to the destruction of the connection board resistances or other...
  • Page 45 ; 0°) Speed measurement signal Top view (pulse string, 5 V ; phase‐shifted by 90°) Supply voltage zero Shielding connected to housing ground RS-422 complementary signals When switching to double frequency, static direction of rotation signal. T10F A0608-14.0 HBM: public...

  • Page 46: Supply Voltage

    The notes in this chapter relate to the standalone operation of the T10F without HBM system solutions. Distribution system for electrical energy with greater physical expansion (over several test benches, for example) that may possibly also supply consumers with high nominal (rated) currents.
  • Page 47 2 ( ) of connector 1 or 3. We recommend that you use HBM cable KAB 8/00-2/2/2 and relevant Binder sockets, that at nominal (rated) voltage (24 V) can be up to 50 m long and in the nominal (rated) voltage range, 20m long (see chapter 13 “Order numbers, accessories”,...

  • Page 48: Calibration

    Calibration Calibration The T10F torque flange delivers an electrical calibration signal that can be switched at the amplifier end for measurement chains with HBM components. The measurement flange generates a calibration signal of about 50 % of the nominal (rated) torque. The precise value is specified on the type plate.

  • Page 49: Calibration Option 2, Code Kf1

    Current consumption at nominal (rated) voltage is approx. 2mA and at maximum voltage is approx. 22mA. Important In the case of HBM system solutions, the measuring amplifier triggers the calibration signal. T10F A0608-14.0 HBM: public...

  • Page 50: Settings

    100 N⋅m to 3 kN⋅m 5 kN⋅m to 10 kN⋅m ein / on aus / off Hysterese Hysteresis Frequenz Ausgangsspannung 2 x f Frequency output voltage Fig. 9.1 Sticker with switch positions; optical speed measuring system T10F A0608-14.0 HBM: public...

  • Page 51: Torque Output Signal, Code Kf1

    In the case of the torque flange with the voltage output option (SU2), you can access two potentiometers by removing the stator cover. You can use the zero point potentiometer to correct zero point deviations caused by T10F A0608-14.0 HBM: public...

  • Page 52: Functional Testing

    If the LED is on, the rotor and stator are properly aligned and there is no interference with the transmission of measurement signals. When the T10F A0608-14.0 HBM: public...

  • Page 53: Aligning The Speed Module

    1. Remove the cover of the stator housing. 2. Turn the rotor by at least 2 min If both the control LEDs come on while you are turning the rotor, the speed measuring system is properly aligned and fully operational. T10F A0608-14.0 HBM: public...
  • Page 54 Green control LEDs Fig. 9.5 Control LEDs of the speed measuring system Important When closing the cover of the stator housing, make sure that the internal connection cables are positioned in the grooves provided and are not trapped. T10F A0608-14.0 HBM: public...

  • Page 55: Setting The Pulse Count

    2. Use switches S1 ... S4 as per Tab. 7.1 to set the required pulse count. Pulses/ revolution1) Rated torque 50 N⋅m...1 kN⋅m Rated torque 2 N⋅m...10 kN⋅m Factory setting with option 4 Fig. 9.7 Switch settings for the pulse count ¢ switch lever) T10F A0608-14.0 HBM: public...

  • Page 56: Vibration Suppression (Hysteresis)

    (pin 3 = +5 V, pin 7 = 0 V compared to pin 8), if the shaft turns in the direction of the arrow). At a speed of 0 min the direction of rotation signal has the last measured value. T10F A0608-14.0 HBM: public...
  • Page 57 Settings Direction of rotation arrow Fig. 9.9 Direction of rotation arrow on the head of the sensor Doubling the pulses Switch S6 Fig. 9.10 Switch for doubling the pulses T10F A0608-14.0 HBM: public...

  • Page 58: Type Of Speed Output Signal

    You can use switch S7 to change the symmetrical 5 V output signal (factory setting) to an asymmetrical signal of 0 V ... 5 V. symmetrical asymmetrical Pos.2 Switch S7 Pos.1 Fig. 9.11 Switch S7; symmetrical/asymmetrical output signal T10F A0608-14.0 HBM: public...

  • Page 59: Loading Capacity

    The torque flanges can be used to measure static and dynamic torques. The following rule applies to the measurement of dynamic torque: S The T10F calibration made for static measurements is also valid for dynamic torque measurements. S The natural frequency f...
  • Page 60 ... +2@M ). The same also applies to transient resonance points. Nominal (rated) torque M as a % 100 % 160 % (320 %, 120 %) M vibration bandwidth 100 % Fig. 10.1 Permissible dynamic loading T10F A0608-14.0 HBM: public...

  • Page 61: Maintenance

    1. Use compressed air (up to 6 bar) to clean the slotted disc. 2. Carefully clean the optical system of the sensor with a dry cotton bud or one soaked with pure spirit. Do not use any other solvent! Fig. 11.1 Cleaning points on the speed sensor T10F A0608-14.0 HBM: public...

  • Page 62: Dimensions

    Centering point for View Z fastening of the slotted aligning the speed screw 8 x Ød View X measuring system View Y ØdL 8 x Y Dimensions without tolerances ØdB as per DIN ISO 2768-mK T10F A0608-14.0 HBM: public...
  • Page 63 1 kN⋅m 20.5 20.5 40.5 40.5 M12 15.5 2 kN⋅m 22.5 22.5 42.5 42.5 M14 16.5 3 kN⋅m 27.0 22.5 M14 18.8 5 kN⋅m 28.5 28.5 33.5 M18 19.5 10 kN⋅m 33.5 28.5 33.5 M18 22.5 T10F A0608-14.0 HBM: public...

  • Page 64: Stator Dimensions

    3*** Connector 2 approx. 100* Top view Space for connection cable with connector Only for speed measuring system option Accuracy of the cast base sizes Does not apply to version KF1 as per DIN 1688-GTA 14/5 T10F A0608-14.0 HBM: public...
  • Page 65 31.5 200 N⋅m 17.5 167.5 31.5 500 N⋅m 20.5 185.5 33.5 1 kN⋅m 20.5 185.5 33.5 2 kN⋅m 22.5 202.5 34.5 3 kN⋅m 22.5 202.5 34.5 5 kN⋅m 28.5 226.5 37.5 10 kN⋅m 28.5 226.5 37.5 T10F A0608-14.0 HBM: public...

  • Page 66: Mounting Dimensions

    Dimensions 12.3 Mounting dimensions Rotor identification plate Adapter Measuring body flange Stator identification plate T10F A0608-14.0 HBM: public...
  • Page 67 100 N⋅m 200 N⋅m 21.75 500 N⋅m 30.25 29.5 1 kN⋅m 30.25 29.5 2 kN⋅m 31.25 3 kN⋅m 43.75 5 kN⋅m 49.75 29.5 10 kN⋅m 54.75 29.5 Support with metal rod is permissible with the recommended dimensions T10F A0608-14.0 HBM: public...

  • Page 68: Order Numbers, Accessories

    Specifications, see data sheet B0120‐x.x For voltage output <±0.07 With selections V2, V4, V6 and W2, please For option 2, code SF1, SU2 only specify required length of cable. Only with option 1, code 002R, 003R, 005R, 010R T10F A0608-14.0 HBM: public...
  • Page 69 Cable socket 423W-7S, 7‐pin, 90° cable entry, for torque output 3-3312.0281 (connectors 1, 3) Cable socket 423G-8S, 8‐pin, straight cable entry, for speed output 3-3312.0120 (connector 2), Cable socket 423W-8S, 8‐pin, 90° cable entry, for speed output 3-3312.0282 (connector 2) Kab8/00-2/2/2 by the meter 4-3301.0071 T10F A0608-14.0 HBM: public...

  • Page 70: Specifications

    (rated) torque 15 (5 V symmetrical /12 V asymmetrical at negative nominal (rated) torque 5 (5 V symmetrical /12 V asymmetrical Voltage output at positive nominal (rated) torque at negative nominal (rated) torque ‐10 T10F A0608-14.0 HBM: public...
  • Page 71 (rated) sensitivity < "0.05 Frequency output <±0.1 < "0.15 Voltage output <±0.2 Power supply (version KF1) Excitation voltage (square wave) 54"5% (peak‐to‐peak) Calibration signal triggering 80"5 % Frequency approx. 14 Max. current consumption 1 (peak‐to‐peak) T10F A0608-14.0 HBM: public...
  • Page 72 Tolerance of the < "0.05 calibration signal Speed measuring system Measurement system Optical, by means of infrared light and metallic slotted disc Mechanical increments Positional tolerance of the "0.05 increments "0.05 Slot width tolerance T10F A0608-14.0 HBM: public...
  • Page 73 Radial vibration < approx. 2 amplitude of the stator Permitted degree of pollution, in the optical path < 50 of the optical sensor (lenses, slotted disc) Protection against By fork and infrared filter ambient light T10F A0608-14.0 HBM: public...
  • Page 74 IP 54 EN 60529 Weight, approx. Rotor 14.0 15.2 Rotor with speed measuring 14.1 15.3 system Stator ° Reference temperature Nominal (rated) temp. ° +10...+60 range Operating temperature ° ‐10...+60 range Storage temperature ° ‐20...+70 range T10F A0608-14.0 HBM: public...
  • Page 75 1 % of the nominal (rated) torque. It is permissible to exceed the nominal (rated) torque by 100% with T10F/50 N⋅m, but the nominal torque may not be exceeded with T10F/100 N⋅m up to 10 kN⋅m.
  • Page 76 The influence of radial run‐out deviations, eccentricity, defects of form, notches, marks, local residual magnetism, structural variations or material anomalies needs to be taken into account and isolated from the actual wave oscillation. Refer to limited values for speed measuring system T10F A0608-14.0 HBM: public...
  • Page 77 The influence of radial run‐out deviations, eccentricity, defects of form, notches, marks, local residual magnetism, structural variations or material anomalies needs to be taken into account and isolated from the actual wave oscillation. Refer to limited values for speed measuring system T10F A0608-14.0 HBM: public...

  • Page 78: Supplementary Technical Information

    Supplementary technical information 15.1 Output signals 15.1.1 Output MD torque (connector 1) Symmetrical output signals (factory settings) symmetrical Pos.2 Connector 1 10 Vpp Differential inputs Asymmetrical output signal 12 V 12 V asymmetrical Pos.1 Connector 1 T10F A0608-14.0 HBM: public...

  • Page 79: Output N: Speed (Connector 2)

    Specifications 15.1.2 Output N: Speed (connector 2) Symmetrical output signals (factory settings) Connector 2 symmetrical Switch S7 Pos.2 10 V Differential inputs Asymmetrical output signals asymmetrical Connector 2 Switch S7 Pos.1 T10F A0608-14.0 HBM: public...

  • Page 80: Connector 2, Double Frequency, Stat. Direction Of Rotation Signal

    Specifications 15.1.3 Connector 2, double frequency, stat. direction of rotation signal Direction of Direction of rotation in rotation against direction of the direction of the Connector 2 arrow arrow 10 V 10 V T10F A0608-14.0 HBM: public...

  • Page 81: Axial And Radial Run-Out Tolerances

    50 N⋅m 0.02 0.02 100 N⋅m 0.02 0.02 200 N⋅m 0.02 0.02 500 N⋅m 0.02 0.02 1 kN⋅m 0.02 0.02 2 kN⋅m 0.04 0.04 3 kN⋅m 0.04 0.04 5 kN⋅m 0.04 0.04 10 kN⋅m 0.04 0.04 T10F A0608-14.0 HBM: public...

  • Page 82: Additional Mechanical Data

    Stiffness in the axial kN/mm 1200 2100 direction c Stiffness in the radial kN/mm 1000 1430 direction c kN⋅m/ 18.3 37.5 69.0 Stiffness during the deg. bending moment kN⋅m/ around a radial axis c 1050 2150 3950 8000 T10F A0608-14.0 HBM: public...
  • Page 83 Specifications T10F A0608-14.0 HBM: public...
  • Page 84 HBM Test and Measurement Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com measure and predict with confidence...

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