HBM T10FH Mounting Instructions
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HBM T10FH Mounting Instructions

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Mounting Instructions
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T10FH

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  • Page 1 Mounting Instructions English T10FH...
  • Page 2 Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com www.hbm.com Mat.: 7-2002.2037 DVS: A2037-5.0 HBM: public 02.2016 E Hottinger Baldwin Messtechnik GmbH. Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or...

  • Page 3: Table Of Contents

    ....... . Content of the TEDS memory as defined in IEEE 1451.4 ..T10FH A2037-5.0 HBM: public...
  • Page 4 ..........Dimensions Rotor T10FH rotating; option 2, code L .

  • Page 5: Safety Instructions

    Safety instructions Safety instructions Appropriate use The T10FH Torque Flange may be used for torque‐measurement and directly related control and regulation tasks only. Any other use is not appropriate. To ensure safe operation, the transducer may only be used according to the specifications given in this manual.
  • Page 6 Symbols pointing out notes on use and waste disposal as well as useful information: CE mark The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the rele­ T10FH A2037-5.0 HBM: public...
  • Page 7 Prevention of accidents According to prevailing accident prevention regulations, after fitting the T10FH torque flange a cover must be fitted as follows: T10FH A2037-5.0 HBM: public...
  • Page 8 Guarantee In the event of a claim, the guarantee can only be considered if the torque flanges are returned in its original packing. T10FH A2037-5.0 HBM: public...

  • Page 9: Scope Of Supply

    Scope of supply Scope of supply S Torque flange S Mounting Instructions S Test record S Optional: - Magnetic speed measuring system - PTB calibration certificate in accordance with DIN 51 309 or EA‐10/14: Class 0.5 T10FH A2037-5.0 HBM: public...

  • Page 10: Application

    Application Application The T10FH torque flange records static and dynamic torque on fixed or rotating shafts and also return RS422 signals with direction of rotation information to determine the speed. The rotating version (frequency and voltage output) is designed for:...

  • Page 11: Structure And Mode Of Operation

    (see chapter 5, page 13). Speed measurement is effected by a magnetic field dependent resistor and a ring gear attached to the rotor. T10FH A2037-5.0 HBM: public...
  • Page 12 Structure and mode of operation Transmitter coils Side B Side A Speed sensor (option) Antenna segments Stator Housing Rotor Fig. 4.1 Mechanical construction, exploded view (rotating version) T10FH A2037-5.0 HBM: public...

  • Page 13: Mechanical Installation

    (medium strength) to exclude prestressing loss due to screw slackening. An appropriate shaft flange enables the T10FH torque flange to be mounted directly. It is also possible to directly mount a joint shaft or relevant compensating ele­...

  • Page 14: Conditions On Site

    (see ”Safety instructions”, page 5). There is wide ranging compensation for the effects of temperature on the output and zero signals of the T10FH torque flange (see “Specifications” on page 56). This compensation is carried out at static temperatures. This guarantees that the circumstances can be reproduced and the properties of the transducer can be recon­...

  • Page 15: Mounting Position

    The transducer can be mounted in any position. With clockwise torque, the output frequency is 10...15 kHz (Option 3, Code SU2). In conjunction with HBM ampli­ fiers or when using the voltage output, a positive output signal (0 V to +10 V) is present.
  • Page 16 (see chapter 5.5 “Mounting the rotor”, page 22). Customer mounting 1. Install rotor 2. Install stator mounting 3. Remove one antenna segment 4. Install antenna segment around shaft train T10FH A2037-5.0 HBM: public...
  • Page 17 Mechanical installation Support supplied by customer Clamp fixture 5. Align stator and finish installation 6. Install clamp fixture T10FH A2037-5.0 HBM: public...

  • Page 18: Preparing For The Rotor Mounting

    1. Remove the top layer of foam packaging. Fig. 5.1 T10FH packaging 2. Fasten two equal-length ropes of sufficient bearing strength to the eyebolts (each of the two ropes must be able to bear the full weight of the rotor) and hoist the rotor out of its packaging with the crane (see Fig.
  • Page 19 4. Remove one of the eyebolts. 5. Carefully lift the rotor until it hangs freely. 6. Carefully tilt the rotor by lowering it over the flange edge until it rests horizontally on both outer flange surfaces (see Fig. 5.3). T10FH A2037-5.0 HBM: public...
  • Page 20 8. Screw the second eyebolt back into the tapped holes in the outer flange surface. 9. Fasten the rotor to the hook of the crane with two equal-length ropes. The rotor is now prepared for hori­ zontal installation (see Fig. 5.4). T10FH A2037-5.0 HBM: public...
  • Page 21 Mechanical installation Fig. 5.4 Fastening for horizontal installation CAUTION You must remove the eyebolts after mounting! Keep them safe for later use. T10FH A2037-5.0 HBM: public...

  • Page 22: Mounting The Rotor

    For safe torque transfer, the surfaces must be clean and free from grease. Use a piece of cloth or paper soaked in sol­ vent. When cleaning, make sure that you do not dam­ age the transmitter coils. T10FH A2037-5.0 HBM: public...
  • Page 23 4. For further mounting of the shaft train, there are tapped holes on the rotor. Again use screws of prop­ erty class 12.9 and tighten them crosswise with the prescribed tightening torque, as specified in Tab. 5.1. T10FH A2037-5.0 HBM: public...
  • Page 24 Tab. 5.1, as this affects the friction factor. Notice We recommend that you use a hydraulic screwdriver to tighten the fastening screws! T10FH A2037-5.0 HBM: public...

  • Page 25: Installing The Stator

    (included among the compo­ nents supplied). See “Installing the clamp fixture”, page 27. Fan type lock washers Fan type lock washers Fig. 5.6 Screw fittings of the antenna segments T10FH A2037-5.0 HBM: public...
  • Page 26 5. Now fully tighten the screw fitting of the stator housing. 6. Make sure that the gap in the lower antenna segment area is free of electrically conductive foreign bodies. T10FH A2037-5.0 HBM: public...

  • Page 27: Installing The Clamp Fixture

    Fig. 5.7. It is essential to use the new fan-type lock washers. 3. Clamp a suitable support element (we recommend a threaded rod ∅ 3 mm ... 6 mm) between the upper and lower parts of the clamp fixture and tighten the clamping screws. T10FH A2037-5.0 HBM: public...
  • Page 28 Clamp fixture Extension Fan type lock washers Antenna segments Fig. 5.7 Install the clamp fixture on the antenna ring Support supplied by customer Clamp fixture Antenna ring Fig. 5.8 Supporting the antenna ring T10FH A2037-5.0 HBM: public...

  • Page 29: Aligning The Stator (Speed Measuring System)

    (antenna ring positioned pre­ cisely above the rotor winding carrier), the sensor is in the correct position to the ring gear. T10FH A2037-5.0 HBM: public...
  • Page 30 Notice The mounting conditions are crucial for the pulse toler­ ance. Preferably try to keep to the specified nominal (rated) distance. T10FH A2037-5.0 HBM: public...
  • Page 31 This is a magnetic rotational speed measuring system. In applications where magnetic field strengths are expected to be high (such as an eddy-current brake), suitable action must be taken to ensure that the max. magnetic field strength stated in the specification is not exceeded. T10FH A2037-5.0 HBM: public...

  • Page 32: Electrical Connection

    Avoid transformers, motors, contactors, thyristor controls and similar stray-field sources. CAUTION Transducer connection cables from HBM with attached connectors are identified in accordance with their intended purpose (Md or n). When cables are shortened, inserted into cable ducts or installed in control cabinets, this identification can get lost or become concealed.

  • Page 33: Shielding Design

    The stator should be fully grounded in the same way. T10FH A2037-5.0 HBM: public...

  • Page 34: Connector Pin Assignment Option 3, Code Su2

    Torque measurement signal (frequency output; /12 V) Measurement signal 0 V; symmetrical Top view Shunt signal resolution 5 V...30 V and for torque Shunt signal 0 V; Shielding connected to enclosure ground Factory setting; complementary RS422 signals T10FH A2037-5.0 HBM: public...
  • Page 35 Option 3, SU2 torque transducers are only intended for operation with a DC supply voltage (separated extra-low voltage). They must not be connected to older HBM amplifiers with square-wave excitation. This could lead to the destruction of the connection board, or other errors in...
  • Page 36 Speed measurement signal (pulse string, 5 V ; 0°) Speed measurement signal Top view (pulse string, 5 V ; 90°phase shifted) Supply voltage zero Shielding connected to enclo­ sure ground Complementary RS422 signals T10FH A2037-5.0 HBM: public...

  • Page 37: Connector Pin Assignment Option 3, Code Pnj

    Binder 723 Measurement signal (+) U Excitation voltage (-) U and TEDS Excitation voltage (+) U Measurement signal (-) U no function Sense lead Top view Sense lead ( ) and TEDS Shielding connected to enclosure ground T10FH A2037-5.0 HBM: public...

  • Page 38: Supply Voltage Pin Assignment (Option 3, Code Su2)

    3 (+) and pin 2 ( ) of connectors 1 or 3. We recom­ mend that you use HBM cable KAB 8/00-2/2/2 and the relevant Binder sockets, that at nominal (rated) voltage (24 V) can be up to 50 m long and in the nominal voltage range, 20 m long (see “Accessories”, page 75).

  • Page 39: Supply Voltage (Option 3, Code Pnj)

    A ready-made 6‐wire transducer connection cable with free ends can be requested as an accessory. Extension cables should be shielded and of low capaci­ tance. HBM provides specific cables for this purpose, the 1-KAB0304A-10 (ready-made) and the KAB8/00‐2/2/2 (by the meter).

  • Page 40: Teds Transducer Identification (Option 3, Code Pnj)

    The digital identification system is available at plug con­ nection PIN 7 to PIN 2. The HBM TEDS Editor is used to store the data. This is included in the HBM ”MGCplus Setup Assistant” software. You can use the Editor to manage different user rights, thus protecting the essen­...

  • Page 41: Administrator Rights (Id Level)

    An internationally unique TEDS identification number (cannot be changed). Area 2: The base area (basic TEDS), to the configuration defined in standard IEEE1451.4. The transducer type, the manu­ facturer and the transducer serial number are contained here. T10FH A2037-5.0 HBM: public...
  • Page 42 TEDS transducer identification Example: TEDS content with the identity number for the T10FH/150 kN@m sensor with serial no. 123456, made in November 2005 TEDS Manufacturer Model T10FH Version letter Version number Serial number 123456 Area 3: Data specified by the manufacturer and the user are con­...
  • Page 43 Maximum Torque 150000 Minimum Electrical 0.0000m The difference between these values is the Value sensitivity according to the HBM test certificate or from the calibration. Maximum Electrical 1.8245m Value Mapping Method Linear This entry cannot be changed Bridge type Full The bridge type.
  • Page 44 Excitation Level 12.0 Upper limit for the operating range of the (Maximum) excitation voltage according to the HBM data sheet Typical values for an HBM T10FH/150 kN@m torque flange Parameter Value Unit Required Explanation user rights Calibration Date...
  • Page 45 2047. If that is not enough, the HBM Channel Comment template can also be used for this purpose. Typical values for an HBM T10FH/150 kN@m torque flange Template: HBM Channel Name Channel name T10FH/150 kNm When the manufacturer creates the Bridge Sensor tem­...

  • Page 46: Shunt Signal (Option 3, Code Su2)

    Shunt signal Shunt signal (Option 3, Code SU2) The T10FH torque flange delivers a shunt signal that can be switched at the amplifier end for measurement chains with HBM components. The measurement flange gener­ ates a shunt signal of about 50% of the nominal (rated) torque.
  • Page 47 Current consumption at nominal (rated) voltage is approx. 2 mA and at maximum voltage is approx. 22 mA. Notice In the case of HBM system solutions, the amplifier trig­ gers the shunt signal. T10FH A2037-5.0 HBM: public...

  • Page 48: Settings (Option 3, Code Su2)

    The adjustment range is a minimum of "400 mV at nom­ inal (rated) amplification. The end point potentiometer is used for adjustment at the factory and is capped with varnish so that it cannot be turned unintentionally. T10FH A2037-5.0 HBM: public...

  • Page 49: Function Testing

    If the LED is on, the rotor and stator are properly aligned and there is no interference with the transmission of measurement signals. When the shunt signal is triggered, the LED shines more brightly. T10FH A2037-5.0 HBM: public...

  • Page 50: Checking The Speed Measuring System

    2. Turn the rotor by at least 2 min If both the control LEDs come on while you are turning the rotor, the speed measuring system is properly aligned and fully operational. Green controll LEDs Fig. 9.4 Speed measuring system control LEDs T10FH A2037-5.0 HBM: public...

  • Page 51: Speed Measuring System

    Fig. 9.5 Switches for setting the speed measuring system Form of speed output signal In the factory setting, two 90_ phase-offset speed signals (5 V symmetrical, complementary RS422 signals) are available at the speed output (connector 2). T10FH A2037-5.0 HBM: public...

  • Page 52: Type Of Speed Output Signal

    You can use switch S7 to change the symmetrical 5 V output signal (factory setting) to an asymmetrical signal of 0 V ... 5 V. symmetrical asymmetrical Switch S7 Pos.2 Pos.1 Fig. 9.6 Switch S7; symmetrical/asymmetrical output signal T10FH A2037-5.0 HBM: public...

  • Page 53: Loading Capacity

    The torque transducer is suitable for measuring static and dynamic torques. The following applies to the mea­ surement of dynamic torque: S The T10FH calibration performed for static measure­ ments is also valid for dynamic torque measurements. S The natural frequency f...
  • Page 54 Loading capacity by the upper and lower maximum torques. The same also applies to transient resonance points. Vibration bandwidth Upper maximum torque Lower maximum torque Fig. 10.1 Permissible dynamic loading T10FH A2037-5.0 HBM: public...

  • Page 55: Maintenance

    Maintenance Maintenance The T10FH torque flange is maintenance free. T10FH A2037-5.0 HBM: public...

  • Page 56: Specifications

    Specifications Specifications Type T10FH (rotating); option 2, code Accuracy class Torque measuring system Nominal (rated) torque M kNVm 100 130 150 200 250 300 kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Nominal (rated) sensitivity (range be­ tween torque = zero and nominal (rated)
  • Page 57 Specifications Type T10FH (rotating); option 2, code Nominal (rated) torque M kNVm kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only with negative nominal (rated) torque 5 ("5 V symmetric) / 5 (12 V asymmetric) Voltage output with positive nominal (rated) torque...
  • Page 58 Specifications Type T10FH (rotating); option 2, code Nominal (rated) torque M kNVm kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only "0.05 Frequency output "0.15 Voltage output Max. modulation range Frequency output 4 ... 16 -10.5 ... +10.5 (typ. "11)
  • Page 59 Specifications Type T10FH (rotating); option 2, code Nominal (rated) torque M kNVm kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Tolerance of shunt signal related to the nominal (rated) sensitivity "0.13 "0.2 in conjunction with HBM test report "0.05...
  • Page 60 Specifications Type T10FH (rotating); option 2, code Nominal (rated) torque M kNVm kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Max. permissible static eccentricity of the rotor (radially) relative to stator center "2 without speed measuring system "1 with speed measuring system Max.
  • Page 61 Specifications Type T10FH (non‐rotating); option 2, code N Nominal (rated) torque M kN⋅m kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Sensitivity tolerance (deviation of the actual output value at M nominal (rated) sensitivity) in conjunction with HBM test "0.25...
  • Page 62 Specifications Type T10FH (non‐rotating); option 2, code N Nominal (rated) torque M kN⋅m kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only General data (Emission per EN61326-1, table 4) RFI field strength Class B Immunity from interference (EN61326‐1, table A.1)
  • Page 63 Specifications Type T10FH (non‐rotating); option 2, code N Nominal (rated) torque M kN⋅m kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Vibrational stress; test severity level to DIN IEC 60068-2-6; IEC 68-2-6-1982 Frequency range 5 ... 65 Duration...
  • Page 64 Specifications Type T10FH (non‐rotating); option 2, code N Nominal (rated) torque M kN⋅m kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Additional max. concentricity error at lateral limit force < 0.1 Additional plane‐parallel deviation < 1 at bending limit moment Balance quality‐level to...
  • Page 65 Specifications Type T10FH (non‐rotating); option 2, code N Nominal (rated) torque M kN⋅m kft‐lb 73.8 95.9 110.6 147.5 184.4 221.3 for reference only Supplementary information for classification through PTB calibration certificate per DIN 51309 or EA‐10/14 Class per DIN 51309 t"0.125 (typically t0.05)

  • Page 66: Dimensions Rotor T10Fh Rotating; Option 2, Code L

    Dimensions Rotor T10FH rotating Dimensions Rotor T10FH rotating; option 2, code L Stator-center Section A−A approx. 100 (Partial section: Flange bore and centering) = measuring plane (center of point of application) T10FH A2037-5.0 HBM: public...
  • Page 67 Dimensions Rotor T10FH rotating Mea­ Dimensions in mm suring za ­ range (kNVm) 248 416 505 520 184 120 30.5 300 395 450 280 473 563 577 230 150 370 470 540 Measuring range Dimensions in mm (kNVm) 22.5° 109.75 36.1...

  • Page 68: Dimensions Rotor T10Fh Non-Rotating; Option 2, Code N

    Dimensions Rotor T10FH non‐rotating Dimensions Rotor T10FH non‐rotating; option 2, code N Flange illustration for measuring range 100 kNVm to 150 kNVm min. bending radius R=20 ø395 ø395 Section A-A (Partial section: Internal centering Section B-B (Partial section: Connector) = measuring plane (center of point of application) Flange illustration for measuring range of 200 kNVm to 300 kNVm min.
  • Page 69 Dimensions Rotor T10FH non‐rotating Measuring range Dimensions in mm (kNVm) zah6 74.3 T10FH A2037-5.0 HBM: public...

  • Page 70: Mounting Dimensions

    Mounting Dimensions Mounting Dimensions Mounting dimensions Measuring range (kNVm) Area free of metal part ”a” (mm) 100 ... 300 Non-compliance can cause interference in signal transmission. T10FH A2037-5.0 HBM: public...

  • Page 71: Supplementary Technical Information; Option 2, Code L

    2, code L 16.1 Output signals 16.1.1 Output MD for torque (connector 1) Symmetrical output signals (factory setting) symmetrical Pos.2 Plug 1 10 Vpp Differential inputs Asymmetrical output signals 12 V 12 V asymmetrical Pos.1 Plug 1 T10FH A2037-5.0 HBM: public...

  • Page 72: Output N For Rotation Speed (Connector 2)

    Supplementary technical information 16.1.2 Output N for rotation speed (connector 2) Symmetrical output signals (factory setting) Plug 2 symmetrical SwitchS7 Pos.2 10 V 10 V Differential inputs Differential inputs Asymmetrical output signals asymmetrical Plug 2 Switch S7 Pos.1 T10FH A2037-5.0 HBM: public...

  • Page 73: 16.2 Circular Run-Out Values

    Supplementary technical information 16.2 Circular run-out values 0.02 AB 0.02 AB Internal centering Flange A Flange B Hardness 46 ... 54 HRC Surface quality of in−plane and concentric surfaces (A, B and AB) T10FH A2037-5.0 HBM: public...

  • Page 74: Order Number

    PTB calibration certificate per DIN 51309 or EA-10/14: class 0.5, clockwise- and counterclockwise torque plus specification of remanence value; sensitivity tolerance 0.1 % Order no.: K‐T10FH - Ordering example: 1 5 0 R S U 2 K‐T10FH - T10FH A2037-5.0 HBM: public...

  • Page 75: Accessories

    423W-7S cable socket, 7‐pole, 90° cable entry, for torque output 3-3312.0281 Rotational speed 423G-8S cable socket, 8‐pole, straight cable entry, for speed output 3-3312.0120 423W-8S cable socket, 8‐pole, 90° cable entry, for speed output 3-3312.0282 Connecting cable, by the meter Kab8/00-2/2/2 4-3301.0071 T10FH A2037-5.0 HBM: public...
  • Page 76 HBM Test and Measurement Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com measure and predict with confidence...

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