ABB FSM4000 Operating Instruction
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ABB FSM4000 Operating Instruction

Electromagnetic flowmeter
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Operating Instruction
D184B140U02
Pos: 1 /Titelblätter / Copyright/BA-IA/Durchfluss/FSM4000 @ 13\mod_1193131920109_3101.doc @ 131425
Valid for software versions C.10 and higher
Model FSM4000-SE41F
FSM4000-SE21
FSM4000-SE21F
FSM4000-S4
Pos: 2 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830
Electromagnetic Flowmeter
FSM4000

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Summary of Contents for ABB FSM4000

  • Page 1 Operating Instruction Electromagnetic Flowmeter D184B140U02 FSM4000 Pos: 1 /Titelblätter / Copyright/BA-IA/Durchfluss/FSM4000 @ 13\mod_1193131920109_3101.doc @ 131425 Valid for software versions C.10 and higher Model FSM4000-SE41F FSM4000-SE21 FSM4000-SE21F FSM4000-S4 Pos: 2 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830...

  • Page 2: Dransfelder Straße

    Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.

  • Page 3: Table Of Contents

    Supports for meter sizes larger than DN 300....................21 Mounting the meter tube ..........................22 Torque information ............................23 4.4.1 Flanged flowmeter model SE41F / SE21F....................23 4.4.2 Wafer flange unit model SE21W......................25 4.4.3 Variable Process connections model SE21 ..................25 Information on 3A conformity ........................26 Installation Requirements..........................27 D184B140U02 FSM4000...
  • Page 4 Preliminary checks prior to start-up......................48 Commissioning the unit ..........................50 6.2.1 Switching on supply power........................50 6.2.2 Device configuration..........................50 Easy Set-up: For uncomplicated configuration ....................52 Commissioning PROFIBUS PA units......................53 6.4.1 Information on voltage/current consumption..................55 6.4.2 System integration ..........................55 Commissioning FOUNDATION Fieldbus units.....................56 Parameterization..............................58 FSM4000 D184B140U02...
  • Page 5 12.1.2 Maximum Measurement Error......................111 12.2 Flowmeter sensor............................111 12.2.1 Flowmeter sensor SE41F........................111 12.2.2 Flowmeter sensor SE21 / SE21F......................114 12.3 Transmitter S4............................116 12.4 Dimensional drawings ..........................117 12.4.1 Transmitter housing and mounting arrangements ................117 13 Appendix ................................118 13.1 Additional documents ..........................118 D184B140U02 FSM4000...
  • Page 6 Contents 13.2 Permits and certifications ...........................118 13.3 Overview of setting parameters and technical design ................122 14 Index .................................124 FSM4000 D184B140U02...

  • Page 7: Safety

    Read and follow the instructions in this manual. • Observe the technical ratings; refer to the section “Technical limit values”. • Use only allowed liquids for measurement; refer to the section “Allowed fluids”. • Pos: 6.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 8: Improper Use

    Pos: 6.6 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops.

  • Page 9: Allowed Fluids

    The symbol indicates a possibly damaging situation. If it is not avoided, the product or something in its area can be damaged. Important The symbol indicates operator tips or especially useful information. This is not a message for a dangerous or damaging situation. Pos: 6.13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 10: Name Plate / Factory Tag

    Fig. 1 1 Name plate, flowmeter sensor 2 Factory tag plate, flowmeter sensor 3 Name plate, transmitter Pos: 6.16 /Sicherheit/Durchfluss/FSM4000/Identifikation der Geräteausführung (FSM4000) @ 13\mod_1193139084015_3101.doc @ 131524 1.7.2.1 Identifying the device design 1. Identifying the model: The model number of the flowmeter sensor or transmitter (see nos. 1 or 2 in the description of the name plates) can be found on the name plate.

  • Page 11: Power Consumption

    Safety Pos: 6.18 /Sicherheit/Durchfluss/FSM4000/FSM4000 Typenschild @ 13\mod_1193142572468_3101.doc @ 131547 1.7.2.2 Name plate Flowmeter sensor Model SE21 Order no: 000221498 / X001 Material: PFA / Hastelloy C-4 DN 10 PN 40 Tmax: 130 °C IP 67 Pmax: < 30 VA Qmax DN: 45.0 l/min...
  • Page 12 0045 DN 50 / PN 40 Material: 1.4571 / PTFE / Hast.C-4 Manufactured: 2002 PED: Fluid 1, Gas ABB Automation Products GmbH 37070 Göttingen - Germany G00002 Fig. 4 1 CE mark (with number of labeled 4 Flange material, liner material and location) to confirm the device meets the electrode material (wetted parts).

  • Page 13: Operator Liability

    Before the use of corrosive and abrasive measuring fluid, the operator must clarify the resistance of all parts that come into contact with the fluid to be measured. ABB will gladly support you with the selection, however, cannot accept any liability.

  • Page 14: Disposal

    WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee.

  • Page 15: Electrical Installation Safety Information

    • The magnet coils and signal circuit can be connected with ABB flowmeters sensor only. Use the supplied cable D173D147U01 for the magnet coil circuit. This does not apply for older model flowmeter primaries 10D1422, 10DI1425 (≥ DN 500). In this event, the magnet coil is supplied via the supply power (see name plate for the flowmeter sensor).

  • Page 16: Maintenance And Inspection Safety Information

    Safety Pos: 6.35 /Sicherheit/Durchfluss/FSM4000/Sicherheitshinweise zur Inspektion und Wartung @ 17\mod_1201091012503_3101.doc @ 153766 1.16 Maintenance and inspection safety information Warning – Risk to persons! When the housing cover is open, EMC and protection against contact are suspended. There are electric circuits within the housing which pose a contact risk.

  • Page 17: Design And Function

    2 Measuring tube in electrode plane 3 Signal electrode ⋅ ⋅ Signal voltage B Magnetic induction π ⋅ D Electrode spacing qv = v Average flow velocity Volume flow Pos: 10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 18: Design

    Pos: 12 /Überschriften/1.1/1-spaltig/G - I/Geräteausführungen @ 0\mod_1129798599740_3101.doc @ 3187 Device designs Pos: 13 /Aufbau und Funktion/Durchfluss/FSM4000/Geräteausführung FSM4000 @ 13\mod_1193306879781_3101.doc @ 132372 The µP transmitter is mounted at a separate location from the flowmeter sensor. Up to 50 m cable length for a minimum conductivity of 20 µS/cm. For flowmeters with preamplifiers, the signal length is increased to 200 m.

  • Page 19: Transport

    Avoid chains since these may damage the housing. Pos: 15.6 /Transport/Durchfluss/FSM4000/Grafik zu Transport von Flanschgeräten kleiner DN 350 @ 14\mod_1193643712593_3101.doc @ 133763 G00587 Fig. 8: Transport of flanged units smaller than DN 350 Pos: 15.7 /Transport/Durchfluss/FSM4000/Transport von Flanschgeräten größer DN 300 @ 14\mod_1193643895875_3101.doc @ 133787...
  • Page 20 Transport G00461 Fig. 9: Transport of flanged units larger than DN 300 Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 FSM4000 D184B140U02...

  • Page 21: Installation

    Do not expose the transmitter to direct sunlight. Provide appropriate sun protection as necessary. Pos: 18.2 /Montage/Durchfluss/FSM4000/Fundamente und Abstützungen für Geräte größer DN 300 @ 14\mod_1193661708515_3101.doc @ 134659 Supports for meter sizes larger than DN 300 Warning - Potential damage to parts! Improper support for the device may result in deformed housing and damage to internal magnet coils.

  • Page 22: Mounting The Meter Tube

    Pos: 18.5 /Überschriften/1.1/1-spaltig/D - F/Einbau des Messwertaufnehmers @ 14\mod_1193383355796_3101.doc @ 133522 Mounting the meter tube Pos: 18.6 /Montage/Durchfluss/FSM4000/Einbau des Messrohres @ 17\mod_1201520447421_3101.doc @ 154343 The meter can be installed at any location in a pipeline under consideration of the installation conditions.

  • Page 23: Torque Information

    Installation Pos: 18.8 /Montage/Durchfluss/FSM4000/Drehmomentangaben (BA) @ 14\mod_1193664742937_3101.doc @ 134731 Torque information 4.4.1 Flanged flowmeter model SE41F / SE21F Meter size DN Nominal Max. tightening torque pressure Screws Inch 4 x M12 3 ... 10 1/10 ... 3/8“ CL 150 4 x M12...
  • Page 24 20“ 20 x M24 24“ 20 x M27 28“ 24 x M27 32“ 24 x M30 36“ 28 x M30 1000 40“ 28 x M33 Connection flange DIN EN1092-1 = DN10 (3/8"), connection flange ASME = DN15 (1/2") FSM4000 D184B140U02...

  • Page 25: Wafer Flange Unit Model Se21W

    Meter size DN Max. tightening torque inch 1 ... 2 1/25 ... 3/32“ PVC/POM: 0,2 Messing/1.4571: 3 3 ... 10 3/8“ 1/2“ 3/4“ 1 1/4“ 1 1/2“ 2 1/2“ Pos: 18.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 26: Information On 3A Conformity

    Pos: 18.10 /Überschriften/1.1/1-spaltig/G - I/Hinweise zur 3A Konformität @ 17\mod_1201520780046_3101.doc @ 154391 Information on 3A conformity Pos: 18.11 /Montage/Durchfluss/FSM4000/Hinweise zur 3A Konformität @ 17\mod_1201520634531_3101.doc @ 154368 The device may not be installed vertically with the terminal box or transmitter housing pointing downward.

  • Page 27: Installation Requirements

    Pos: 21.7 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Vertikale Leitungen @ 3\mod_1157631734081_3101.doc @ 39823 Installation Requirements 4.6.3 Vertical connections Pos: 21.2 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Fließrichtung (nur BA) @ 14\mod_1193652117093_3101.doc @ 134059 • Vertical installation for measuring abrasive fluids, preferably with The device measures the flowrate in both directions. The factory flow in upward direction.

  • Page 28: Installation In The Vicinity Of Pumps

    Installation Pos: 21.12 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Montage in der Nähe von Pumpen @ 3\mod_1157631958985_3101.doc @ 39844 Nomograph for pressure drop calculations 4.6.7 Installation in the vicinity of pumps For flange transition piece with α/2 = 8° • For flowmeter primaries that are installed near pumps or other vibration-causing fixtures, the use of mechanical vibration control components is mandatory.

  • Page 29: Flowmeter Sizes, Pressure Ratings, Flow Range

    3963 US gal/min … 18000 79252 US gal/min … 1200 5283 US gal/min … 24000 105669 US gal/min 1000 … 1350 5944 US gal/min … 27000 118877 US gal/min Pos: 26 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 30: Ground

    Installation Pos: 27.1 /Überschriften/1.1/1-spaltig/D - F/Erdung @ 0\mod_1130241366607_3101.doc @ 3184 Ground Pos: 27.2 /Erdung/Durchfluss/FSM4000/Allgemeine Informationen zur Erdung @ 14\mod_1193735410187_3101.doc @ 134868 4.8.1 General information on ground connections Observe the following items when grounding the device: • Use the supplied green-yellow cable as a ground wire.

  • Page 31: Metal Pipe With Loose Flanges

    (2) with the grounding strap. 3. Use a copper wire (min. 2.5 mm²) to connect between the ground connection (2) and an appropriate grounding point. Pos: 27.10 /Erdung/Durchfluss/FSM4000/Nichtmetallische Rohre bzw. Rohre mit isolierender Auskleidung_Bild @ 14\mod_1193738967546_3101.doc @ 134940 G00532 Flange design Wafer design Fig.

  • Page 32: Flowmeter Sensor In Stainless Steel Design Model Se21

    (1) and an additional ground is not required. G00533 Fig. 28 Pos: 27.13 /Erdung/Durchfluss/FSM4000/Erdung bei Geräten mit Hartgummiauskleidung @ 14\mod_1193741061234_3101.doc @ 135018 4.8.6 Ground for devices with hard rubber lining For devices with meter sizes DN 125 and larger, the liner contains a conductive element. This element grounds the measuring agent.

  • Page 33: Electrical Connection

    Pos: 29.1 /Überschriften/1/D - F/Elektrischer Anschluss @ 0\mod_1140620471687_3101.doc @ 3143 Electrical connection Pos: 29.2 /Elektrischer Anschluss/Durchfluss/FSM4000/Konfektionierung des Signal- und Magnetspulenkabels @ 14\mod_1193742076406_3101.doc @ 135066 Preparing and routing the signal and magnet coil cable Cut to length and terminate both cables as shown.
  • Page 34 SE clamp. • Make sure during installation that the cable is provided with a water trap (1). For vertical installation, align the cable glands pointing downward. G00058 Fig. 30 Pos: 29.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 FSM4000 D184B140U02...

  • Page 35: Connecting The Flowmeter Sensor

    5.2.1 Connecting the signal and magnet coil cables Pos: 29.6 /Elektrischer Anschluss/Durchfluss/FSM4000/Signal- und Magnetspulenkabelanschluss @ 15\mod_1195728877640_3101.doc @ 142313 The flowmeter sensor is connected to the transmitter via the signal / magnet coil cables (part nos. D173D025U01 / D173D147U01). The coils of the flowmeter sensor are supplied with a excitation voltage by the transmitter over terminals M1/M3.

  • Page 36: Protection Class Ip 68

    Electrical connection Pos: 29.8 /Elektrischer Anschluss/Durchfluss/FSM4000/Anschluss bei Schutzart IP 68 @ 15\mod_1196070887125_3101.doc @ 142679 5.2.2 Protection class IP 68 For flowmeter sensors with protection class IP 68, the maximum flooding height is 5 m. The supplied cable (signal cable part no. D173D025U01 / magnet coil cable part no.: D173D147U01) fulfill the submersion requirements.
  • Page 37 6. Wait a few hours before closing the cover in order to allow the compound to dry, and to release any possible gas. 7. Ensure that the packaging material and the drying bag are disposed of in an environmentally sound manner. D184B140U02 FSM4000...

  • Page 38: Installing The High Temperature Design

    5.2.3 Installing the high temperature design Pos: 29.11 /Elektrischer Anschluss/Durchfluss/FSM4000/Einbau der Hochtemperatur-Ausführung @ 15\mod_1196072454125_3101.doc @ 142727 When installing the high temperature design with a fluid temperature of max. 180 °C, the connection box for sizes DN 125 [5"] and larger is separated from the lower section of the flowmeter sensor by a piece of pipe.

  • Page 39: Connecting The Transmitter

    5.3.1 Supply power connection Pos: 29.15 /Elektrischer Anschluss/Durchfluss/FSM4000/Hilfsenergieanschluss @ 17\mod_1203081661263_3101.doc @ 158972 The mains voltage and power consumption are provided on the name plate for the transmitter. The wire cross-section for the supply power must meet the requirements for the main fuse (VDE 0100).

  • Page 40: Connecting The Signal And Magnet Coil Cables

    3 Busbar (SE) Important The power supply of the FSM4000 with preamplifier is connected via -U and +U, instead of 1S and 2S. If the flow indicator shows the incorrect direction after successful startup of the meter, e.g., reverse instead of forward, correct this in the Operating Mode submenu of the transmitter.

  • Page 41: Terminal Connection Diagrams

    Pos: 29.20 /Überschriften/1.1/1-spaltig/A - C/Anschlusspläne @ 0\mod_1139844727625_3101.doc @ 3179 Terminal connection diagrams Pos: 29.21 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/Standard DN10 ... DN1000 (2008-03-20 09:33:44) @ 17\mod_1200932209547_3101.doc @ 153702 Standard DN 10 ... DN 1000 (3/8 ... 40") S4 transmitter (wall mount housing)
  • Page 42 Electrical connection Pos: 29.23 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/mit Vorverstärker, DN1 ... DN1000 (2008-03-20 09:39:02) @ 17\mod_1200932168608_3101.doc @ 153627 with preamplifier DN 1 ... DN 1000 (1/25 ... 40") Transmitter S4 (wall mount housing) 2- 1+ 51 52 81 82 41 42 31 32...
  • Page 43 Electrical connection Pos: 29.25 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/Nachrüstung für Modell 10D1422_, DN3 ... DN1000 (2008-03-20 09:40:46) @ 17\mod_1200932186323_3101.doc @ 153652 Retrofitting for model 10D1422: DN 3 ... DN 1000 (1/10 ... 40“); model 10DI1425 and 10DS3111A-E: DN 500 ... DN 1000 (20 ... 40“)
  • Page 44 Electrical connection Pos: 29.27 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/PROFIBUS PA / FOUNDATION Fieldbus, DN1 ... DN1000 (2008-03-20 09:41:57) @ 17\mod_1200932198000_3101.doc @ 153677 DN 1 ... DN 1000 (1/25 ... 40") with PROFIBUS PA / FOUNDATION Fieldbus S4 transmitter (wall mount housing)

  • Page 45: Connection Examples For Peripherals (Incl. Hart)

    Electrical connection Pos: 29.29 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/Anschlussbeispiele (BA) @ 17\mod_1200932005063_3101.doc @ 153602 Connection examples for peripherals (incl. HART) Current output I = internal E = external 0/4 ... 20 mA 0/2 ... 10 mA G00243 Current output: selectable in software...
  • Page 46 The resistance R and capacitor C form the bus termination. They must be installed when the device is connected to the end of the entire bus cable. R = 100 Ω; C = 1 µF PROFIBUS PA FOUNDATION Fieldbus I = Internal E = external G00248 Fig. 44 FSM4000 D184B140U02...
  • Page 47 10/63.6.44 DE. Pin assignment (Front view showing pin insert and pins) PIN 1 = PA+ PIN 2 = nc PIN 3 = PA- PIN 4 = shield G00250 Fig. 46 Pos: 30 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 48: Startup Operation

    Startup Operation Pos: 31.2 /Überschriften/1.1/1-spaltig/J - L/Kontrolle vor der Inbetriebnahme @ 0\mod_1131981195011_3101.doc @ 3486 Preliminary checks prior to start-up Pos: 31.3 /Inbetriebnahme/Durchfluss/FSM4000/Kontrollen vor Inbetriebnahme/Prüfpunkte (2008-03-20 10:06:26) @ 16\mod_1196081381078_3101.doc @ 142824 The following points must be checked before commissioning: • The supply power must be switched off.
  • Page 49 The flowmeter sensor must be installed at a largely vibration-free location. • The flowmeter sensor and the converter must be assigned properly for the model FSM4000: The flowmeters sensor have an end number of X1, X2, etc., on the model plate. The transmitters have the end numbers Y1, Y2, etc.

  • Page 50: Commissioning The Unit

    Startup Operation Pos: 31.5 /Überschriften/1.1/1-spaltig/D - F/Durchführung der Inbetriebnahme @ 0\mod_1132044759653_3101.doc @ 3490 Commissioning the unit Pos: 31.6 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Werkseingestellt @ 16\mod_1196087836062_3101.doc @ 142896 6.2.1 Switching on supply power After switching on the supply power, the flowmeter sensor data in the external FRAM is compared with the data saved internally.
  • Page 51 Operating Mode submenu of the transmitter. First switch off the Programming Protection ("Prog. Level" "Specialist"). Then select the parameter "Flow indication" and change "Standard" to "inverse". Finally, activate Programming Protection via "Prog. Level" "Locked"). Pos: 31.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 52: Easy Set-Up: For Uncomplicated Configuration

    Pos: 31.9 /Überschriften/1.1/1-spaltig/D - F/Easy Set-up, die unkomplizierte Parametrierung @ 16\mod_1196089497718_3101.doc @ 142945 Easy Set-up: For uncomplicated configuration Pos: 31.10 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Easy Set-up Funktion @ 16\mod_1196089837171_3101.doc @ 142968 The Easy Set-up function enables users to configure the transmitter for quick and convenient startup.

  • Page 53: Commissioning Profibus Pa Units

    Startup Operation Pos: 31.12 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Inbetriebnahme von PROFIBUS PA-Geräten @ 16\mod_1196240852656_3101.doc @ 143153 Commissioning PROFIBUS PA units For units with PROFIBUS PA, the bus address must be checked or configured prior to start-up. If no bus address information was supplied by the customer, the unit was shipped with its BUS address set to “126”.
  • Page 54 Local function function Switch assignments Switch Assignment 1 … 7 PROFIBUS address Defines the addressing mode: Off = Set address via bus (factory setting) On = Set address via DIP switches nos. 1 ... 7 FSM4000 D184B140U02...

  • Page 55: Information On Voltage/Current Consumption

    6.4.1 Information on voltage/current consumption Pos: 31.14 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Hinweise zur Spannungs-/Stromaufnahme @ 16\mod_1196244930750_3101.doc @ 143177 Da sEinschaltverhalten entspricht dem Entwurf DIN IEC 65C / CDV vom The behavior when switching on the unit corresponds to Draft DIN IEC / 65C / 155 / CDV of June 1996.

  • Page 56: Commissioning Foundation Fieldbus Units

    Important GSD files ABB_078C and the interface description for PROFIBUS PA can be found on the CD shipped with the device. This can be re-ordered at any time from ABB at no cost (part no. D699D002U01). Pos: 31.17 /Überschriften/1.1/1-spaltig/G - I/Inbetriebnahme von Foundation Fieldbus Geräten @ 2\mod_1150787091437_3101.doc @ 30953 Commissioning FOUNDATION Fieldbus units Pos: 31.18 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Inbetriebnahme von FOUNDATION FIELDBUS-Geräten @ 16\mod_1196246119343_3101.doc @ 143335...
  • Page 57 The upper limit of the current is electronically limited. In the event of an error, the integrated FDE function (Fault Disconnection Electronic) integrated in the device ensures that the current consumption can rise to a maximum of 13 mA. Pos: 32 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 58: Parameterization

    Parameterization Pos: 33.1 /Überschriften/1/P - R/Parametrierung @ 0\mod_1132314985710_3101.doc @ 3160 Parameterization Pos: 33.2 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Parametrierung/Anzeigemöglichkeiten des Displays @ 16\mod_1196248561140_3101.doc @ 143433 Display options After switching on the auxiliary power, the current process information for the measuring point is displayed. →...

  • Page 59: Data Entry

    Parameterization Pos: 33.4 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Parametrierung/Dateneingabe @ 16\mod_1196249218593_3101.doc @ 143457 Data entry Use the keys (4) to enter data when housing is open. If closed, use the magnet stick (5) and the magnet sensors. The stick is held over the appropriate NS symbol.
  • Page 60 When entering data, the values are checked for plausibility and, if necessary, rejected with an appropriate message. The limit values (min/max) are displayed in the 3rd and 4th lines. Pos: 33.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 FSM4000 D184B140U02...

  • Page 61: Entering Data In "Short Form

    Parameterization Pos: 33.6 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Parametrierung/Dateneingabe in Kurzform @ 16\mod_1196255127531_3101.doc @ 143481 Entering data in “short form” Task Action Display information Starting point for “Process information” → V98.14 % → V12.000 m 1. Open menu. Any parameter C/CE is displayed 2. Search "Prog. Level".
  • Page 62 Parameterization Pos: 33.8 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Parametrierung/Parameterübersicht FSM4000, Teil 1 @ 16\mod_1196333152656_3101.doc @ 143587 Submenu/parameter Value range Comment Prog. Level "Locked": All entries in the standard menus can be read Locked All "Standard" menus are shaded in gray Prog. Level Locked "Standard": Contains all menu items needed to operate the device.
  • Page 63 ; ft 3 Prog Unit pulse width (0.1 ms ... 2000 ms). The transmitter first changes the pulse factor and then the pulse width. 1) kgal = Factory setting 2) ft 3 = added only for PROFIBUS PA D184B140U02 FSM4000...
  • Page 64 91 % sensor 50 Hz has been selected). Span ← R View only Adjustment value for Span Reverse can be monitored for the excitation frequency setting (displayed when an older -91 % sensor 50 Hz has been selected). FSM4000 D184B140U02...
  • Page 65 Display adjustment value for transmitter for the current Adjust Iout 4 mA output at 4.0 mA. 4.0 mA View only Display adjustment value for transmitter for the current Adjust Iout 4 mA output at 20.0 mA. 20.0 mA D184B140U02 FSM4000...
  • Page 66 350 mm 14 in 400 mm 16 in 450 mm 18 in 500 mm 20 in 600 mm 24 in 700 mm 28 in 750 mm 30 in 800 mm 32 in 900 mm 36 in 1000 mm 40 in FSM4000 D184B140U02...
  • Page 67 70 mV View only Displayed only if flowmeter sensor 10D1462/72 is Meter factor selected View only Display the ABB order number for the flowmeter sensor. Order-Number „-----------------------“ Display required for "Older Model". Use ENTER and Option available only Submenu STEP to access the parameters: Mains Frequency, Type with "Older Model"...
  • Page 68 DEP function will run properly in "Standard" mode. For all other applications, the DEP mode "New Adjust" should be selected. The adjustment can be made with a full and/or empty meter pipe. Not displayed, if DEP is switched off. FSM4000 D184B140U02...
  • Page 69 You can also adapt the Display contrast of the display to local conditions by pressing the arrow keys. 1 big, 1 small, Select 1 big and 1 small line or 4 small lines. Display mode 4 small 1 big, 1 small D184B140U02 FSM4000...
  • Page 70 (OUT. FB AI Status Status). The substatus is displayed after the status, if applicable. Example: BAD 3 means status is BAD, substatus 3 = device failure. For information about the numeric code, refer to the interface documentation. FSM4000 D184B140U02...
  • Page 71 PID Out. Value 1st line Displays the value or status of the parameter Cas_In for the function block PID. PID Cas_In. Value Displays the value or status of the parameter FF_Val for 1st line the function block PID. PID FF_Val.Value D184B140U02 FSM4000...
  • Page 72 Overflow example: Overflow 012 12 x 10.000.000 units = 120.000.000 units + 23.455 current totalizer value results in a total of 120.023.455 units Pos: 33.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 FSM4000 D184B140U02...
  • Page 73 Parameterization Pos: 33.10 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Parametrierung/Parameterübersicht FSM4000, Teil 2 @ 16\mod_1196764012578_3101.doc @ 144303 Submenu/parameter Value range Comment Totalizer → F Numeric entry Display or input the forward totalizer value. 0 ... 9999999 0.0 kg/h Display only Overflow counter max. 65535. 1 overflow = pulse totalizer Overflow ←...
  • Page 74 Max Alarm /_ value, i.e. when the flowrate is larger than the "Max- Alarm" value or less than the "Min-Alarm" value. Max Alarm _ _ Empty pipe /_ Empty pipe _ _ ext. Diag. Alarm /_ ext. Diag. Alarm __ FSM4000 D184B140U02...
  • Page 75 No entry for standard devices (without HART hardware). User-defined text Description max. 16-character (PCKASCII string). Only HART Descriptor capital letters are recognized, no special characters can „HART Descriptor“ be used. No entry for standard devices (without HART hardware). D184B140U02 FSM4000...
  • Page 76 Setting the ID no. for the selector. It is not possible to IdentNr Selector change modes during cyclical communication, but only in FSM4000 0x078C STOP state. AI + 2* TOT Profile 0x078C: AI + 2* TOT (AI-Block + 2 Totalizer).
  • Page 77 FF Adress 0x15 Displays the address and device ID: Dev-ID 000320 = manuf. code ABB, hex 0003200017_FSM40 0017 = Device Type Code FSM4000, hex 00_12345 _FSM4000_ = Device name 12345 = serial number of device, 5-digit Hardware switch. Dip Switch There is a 10-position DIP switch in the transmitter.
  • Page 78 Switch Contacts - Contact Output. Test the display. Every point in the dot matrix is activated Display one after another. Once all points are activated, a missing point is easily detected. Only for checking the transmitter using Simulator Test Mode 55XC4000. FSM4000 D184B140U02...
  • Page 79 Submenu voltage. Alert Coil Volt Lower range limit for alarm Min. Val 0 ... 150 1.0 V Upper range limit for alarm Max. value 0 ... 150 150 V Off, warning, error Defines the alarm behavior Status signal D184B140U02 FSM4000...
  • Page 80 -100 ... 200 200 °C Off, warning, error Defines the alarm behavior. Status signal Note: If coil resistance is being measured (at least every 60 s), the last valid flowrate value during the measure- ment is retained (approx. 2 s). FSM4000 D184B140U02...
  • Page 81 Max. Val 0 ... 3000 3000.0 µV Off, warning, error Defines the alarm behavior. Status signal Note: To properly display the electrode voltage, the electrode zero must be adjusted. For additional information, see "Submenu Adjustment" on page 85. D184B140U02 FSM4000...
  • Page 82 Submenu noise ratio. Alert SNR Min. Val 0 ... 100 Lower range limit for alarm. 0.0 % Upper range limit for alarm. Max. Val 0 ... 100 100.0 % Status signal Off, warning, error Defines the alarm behavior. FSM4000 D184B140U02...
  • Page 83 Defines alarm behavior in case of a short circuit or a wire Submenu break in the electrode circuit. Electodes state Note: This function can only be used after adjustment of the electrode zero. For additional information, see "Submenu Adjustment" on page 85. Off, warning, error Status signal D184B140U02 FSM4000...
  • Page 84 Copies the current data record in the Fingerprint "as to Product 1 Product1". Transfer Yes, exit via C/CE Yes → Enter Copies the current data record in the Fingerprint "as to Product 2 Product2". Transfer Yes, exit via C/CE Yes → Enter FSM4000 D184B140U02...
  • Page 85 N1: Current measured electrode AC voltage E1 N1: 12 µV 286° Yes, exit C/CE N2: Current measured electrode AC voltage E2 N2: 10 µV 283° A1: Stored zero E1 A1: 650 µV 133° A2: Stored zero E2 A2: 670 µV 135° D184B140U02 FSM4000...
  • Page 86 Display the count of mains interrupts during operation. HMx ---------- Status register for enhanced diagnostics. For additional information, see chapter "7.4 Additional information regarding use of enhanced diagnostic functions". HMi ---------- EMx ---------- EMi ---------- WMx ---------- WMi ---------- ConWarn ----- ----- ConErr--------- FSM4000 D184B140U02...
  • Page 87 ENTER to perform the automatic adjustment. The limit for the zero point is ± 10%. If the value is outside this limit, no calibration is performed. FSM4000 01/2008 Display only Display software version. 01.2008 specifies the date of the release. C.10 = Version level, for standard and HART D699G004U01 C.10...

  • Page 88: Additional Information Regarding Use Of Enhanced Diagnostic Functions

    Pos: 35.3 /Überschriften/1.1.1/1-spaltig/Bestimmung der Messwerte für die Diagnosen @ 16\mod_1196850149640_3101.doc @ 144466 7.4.1 Determining measurement values for diagnostics Pos: 35.4 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Bestimmung der Diagnose-Messwerte @ 16\mod_1196845404828_3101.doc @ 144420 7.4.1.1 Determining the AC coil current or coil AC voltage Detecting changes in the coil circuit.
  • Page 89 During this measurement, the flowrate cannot be measured and G00578d the last valid flowrate value is retained. To perform this test, it is necessary to switch on one of the relevant errors or warnings in the submenu "Diagnostics/Alert Settings" (see page 80). D184B140U02 FSM4000...
  • Page 90 The EB can be determined without affecting the flowrate measurement, i.e. no error or warning has to be switched on. Important The electrode zero point must be adjusted under the submenu "Diagnostics / Adjustment / Electr. Zero Point" (see page 85). FSM4000 D184B140U02...
  • Page 91 To perform this test, it is necessary to switch on one of the G00578f relevant errors or warnings in the submenu "Diagnostics/Alert ∗ ML = Settings" (see page 82). ∗ Pos: 35.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 92: Displaying The Diagnostic Values

    Pos: 35.6 /Überschriften/1.1.1/1-spaltig/Darstellung der Diagnosewerte in der Displayanzeige @ 16\mod_1196850459000_3101.doc @ 144489 7.4.2 Displaying the diagnostic values Pos: 35.7 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Darstellung der Diagnosewerte @ 16\mod_1196850583578_3101.doc @ 144512 7.4.2.1 Measurement values A maximum of four diagnostic values can be displayed (Fprt1, Fprt2, Fprt3, Fprt4). Values can be selected in the submenu Diagnostics / Fingerprint / Fprt1 - 4.
  • Page 93 To check for wiring errors, you can activate this function under "Diagnostics / Wiring Error". For additional information, refer to the relevant error registers. These can be selected and accessed in the Submenus Display or Status. D184B140U02 FSM4000...
  • Page 94 Coil short-circuit to ground − Wiring error for electrodes ↓ ID code Register name Content of register ConWarn Wiring warning Current warnings for wiring ConErr Wiring Error Current errors for wiring Pos: 35.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 FSM4000 D184B140U02...

  • Page 95: Readjusting The Coil Temperature

    7.4.3 Readjusting the coil temperature Pos: 35.10 /Konfiguration, Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Neuabgleich Spulentemperatur @ 16\mod_1196859641593_3101.doc @ 144562 If a readjustment is required, make sure that the flowmeter sensor and coil are relatively close to ambient temperature. You might need to allow the flowmeter to cool off overnight.

  • Page 96: For Transmitter With Profibus Pa Communication

    Added documentation for the additional points Pos: 37 /Überschriften/1/M - O/Meldungen und Prüfungen @ 16\mod_1196864725609_3101.doc @ 144751 Messages and tests Pos: 38.1 /Fehlermeldungen/Durchfluss/FSM4000/Übersicht Fehlerzustände und Alarmierungen @ 16\mod_1196864174421_3101.doc @ 144680 Overview of error states and alarms Contact output Notification Flowrate...

  • Page 97: Error Messages During Operation And With Data Entry

    Messages and tests Pos: 38.3 /Fehlermeldungen/Durchfluss/FSM4000/Fehlermeldungen im Betrieb @ 16\mod_1196864264906_3101.doc @ 144703 Error messages during operation and with data entry The error messages listed below include explanations of the error codes shown in the display. When entering information, the error codes 0 ... 6, A, B, C, D, E, G do not appear.
  • Page 98 If the FRAM is defective and startup cannot be performed, a new FRAM can be requested from the Göttingen plant. To properly process requests, you must include the ABB order number and unit number of the flowmeter sensor. After installing the FRAM and switching on the power, you can start up the system. Review all flowmeter sensor data and setup data for the system, and enter this information again, if necessary.

  • Page 99: Warning Messages During Operation

    Messages and tests Pos: 38.5 /Fehlermeldungen/Durchfluss/FSM4000/Warnungsmeldungen im Betrieb @ 16\mod_1196864381828_3101.doc @ 144727 Warning messages during operation Warning code and Prior- Description Possible cause Corrective action ID letter Warning: 1 Before operation with flow, a Simulation mode on. After completing the flowrate can be simulated.
  • Page 100 Auto. Adjust contact input for internal For ABB Service For ABB Service adjustment (for ABB Service personnel only. personnel only. only). Warning. 14 Warning results only when the Measuring signal Set noise reduction to "Noise reduction"...

  • Page 101: Maintenance / Repair

    For repairs to the lining, electrodes or magnet coil, the flowmeter must be returned to the local office of ABB. Important When sending the flowmeter sensor to the local office of ABB, complete the return form in the appendix and include with device. Pos: 41.3 /Wartung / Reparatur/Allgemein/1.1 Reinigung @ 0\mod_1132066200463_3101.doc @ 3550...

  • Page 102: Replacing The Transmitter

    Pos: 41.6 /Überschriften/1.1/1-spaltig/A - C/Austausch des Messumformers @ 14\mod_1194600918609_3101.doc @ 137448 Replacing the transmitter Pos: 41.7 /Wartung / Reparatur/Durchfluss/FSM4000/Messumformeraustausch @ 16\mod_1196952895515_3101.doc @ 144808 The transmitter plug-in module can be replaced without loss of function for sizes DN 1 ... DN 1000.
  • Page 103 If parameters are subsequently changed, these are stored automatically in the external FRAM. 4. The measuring system is ready for operation. Pos: 42 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 104: Spare Parts List

    10 Spare parts list Pos: 44.1 /Ersatzteiliste/Durchfluss/FXE4000/Hinweis ET-Bestellung @ 2\mod_1155209417296_3101.doc @ 38974 Important Spare parts can be ordered from your local ABB Service Pos: 44.2 /Ersatzteiliste/Durchfluss/FSM4000/Sicherungen Messumformerelektronik @ 16\mod_1196955344250_3101.doc @ 144855 10.1 Fuses for transmitter electronics Warning – Electrical voltage risk! When the housing is open, EMC protection is impaired and protection against contact is suspended.

  • Page 105: Spare Parts For Transmitter S4

    Spare parts list Pos: 44.4 /Ersatzteiliste/Durchfluss/FSM4000/Ersatzteile Messumformer S4 @ 16\mod_1197273431234_3101.doc @ 145234 10.2 Spare parts for transmitter S4 10.2.1 Field housing unit 11,12 11,12 11,12 G00582 Fig. 55 No. Parameter Order number Transmitter (100 ... 230 V AC) without HART D674A859U04 Transmitter (100 ...

  • Page 106: Spare Parts Flowmeter Sensor

    Spare parts list Pos: 44.6 /Ersatzteiliste/Durchfluss/FSM4000/Ersatzteile Messwertaufnehmer @ 16\mod_1197276076578_3101.doc @ 145257 10.3 Spare parts flowmeter sensor 10.3.1 Terminal box, stainless steel, DN 1 ... DN 100 4 / 5 7 / 8 / 9 G00583 Terminal box for SE21, standard Terminal box for SE21, with preamplifier Fig.

  • Page 107: Terminal Box, Aluminum, Dn 3

    Spare parts list Pos: 44.8 /Ersatzteiliste/Durchfluss/FSM4000/Ersatzteile Anschlusskasten @ 16\mod_1197276861218_3101.doc @ 145301 10.3.2 Terminal box, aluminum, DN 3 ... DN 1000 6.1-6.3 2.1-2.3 G00583 Fig. 57 No. Parameter Order number Connection board, standard > DN 8 D685A1025U01 Connection board, preamplifier D685A1028U01 Lower section with cable gland M 20 x 1.5 ≤...

  • Page 108: Supplementary Information: Operating S4 With An Older Sensor

    Pos: 46.1 /Überschriften/1/D - F/Ergänzende Hinweise @ 16\mod_1197285805140_3101.doc @ 145429 11 Supplementary information: Operating S4 with an older sensor Pos: 46.2 /Anhang/Durchfluss/FSM4000/Hinweise S4 mit Vorgänger-Messwertaufnehmer @ 16\mod_1197285994843_3101.doc @ 145452 When operating a transmitter with an older sensor, the FRAM must be used with the values Cs = 100% and Cz = 0%.
  • Page 109 Operating Mode submenu of the transmitter. First switch off the Programming Protection ("Prog. Level" → "Specialist"). Then select the parameter "Flow direction" under the parameter "Operating Mode", and change "standard" to "inverse". Finally, activate Programming Protection via "Prog. Level" "Locked"). D184B140U02 FSM4000...
  • Page 110 2. Replace the protective cover (1) by removing the 3 screws. Close switch S903 (3). G00579 G00586 Fig. 58 1 Protective cover 3 Switch S903 2 Screws for cover Pos: 47 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 FSM4000 D184B140U02...

  • Page 111: Technical Data

    12.1.1 Reference conditionsper EN 29104 12.2.1 Flowmeter sensor SE41F Fluid Temperatures 20 °C (68 °F) ± 2 K Pos: 48.7 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Technische Daten/Messaufnehmer/Modell SE41F @ 3\mod_1157634558052_3101.doc @ 39949 Temperature graph Ambient temp. 20 °C (68 °F) ± 2 K...
  • Page 112 (-13 °F) (266 °F) PG-Connector Polyamide − Thick PTFE / Steel -10 °C 130 °C 180 °C (14 °F) (266 °F) (356 °F) SS 1.4571 -25 °C 130 °C 180 °C (316 Ti) (-13 °F) (266 °F) (356 °F) FSM4000 D184B140U02...
  • Page 113 DN 1000 (CL150) [bar] [psi] 652.5 580.0 PN 40 507.5 435.0 362.5 PN 25 290.0 217.5 PN 16 145.0 PN 10 72.5 190 [°C] 374 [°F] G00217 Fig. 63: DIN flange SS 1.4571 (316 Ti) to DN 600 (24“) D184B140U02 FSM4000...

  • Page 114: Flowmeter Sensor Se21 / Se21F

    JIS 10K-B2210 Flange 12.2.2 Flowmeter sensor SE21 / SE21F Nominal Material size DN [bar] Pos: 48.10 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Technische Daten/Messaufnehmer/Modell SE21_ @ 3\mod_1157640761823_3101.doc @ 40390 Minimum Allowable Absolute Pressure 32 … 300 SS 1.4571 -25 … +180 °C (1¼ … 12“) (-13 …...
  • Page 115 (CIP- PTFE with External threads resistant, no oils or FDA approval grease) (DN 3 ... 8) 1/8" sanitary PTFE Viton (only in connector combination with PVC process connection) Flat housing gaskets Silicon (resistant – to oil, grease) D184B140U02 FSM4000...

  • Page 116: Transmitter S4

    Pos: 48.12 /Überschriften/1.1/2-spaltig/M - O/Messumformer S4 @ 17\mod_1203339759129_3101.doc @ 163033 Material load for flange model SE21F 12.3 Transmitter S4 Lining: PFA Pos: 48.13 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Technische Daten/Messumformer/Technische Daten (BA) @ 16\mod_1197297339078_3101.doc @ 145497 Any flow range whose 100% value Flow range [bar] [psi] corresponds to a flow velocity between 0.5 m/s...

  • Page 117: Dimensional Drawings

    Field mount housing with window Cable connector M20 x 1.5 Mounting holes for pipe mounting set for a 2” – pipe installation; mounting set upon request (order no. 612B091U07) Protection class IP 67 Pos: 53 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 118: Appendix

    − Conforms with pressure equipment directive (PED) 97/23/EC By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Pressure equipment does not receive a CE mark on the factory tag, if the following conditions exist: The max.
  • Page 119 Appendix Pos: 62 /Zertifikate/Durchfluss/FSM4000/EG-Konformitätserklärung @ 18\mod_1203435138428_0.doc @ 163561 D184B140U02 FSM4000...
  • Page 120 Appendix FSM4000 D184B140U02...
  • Page 121 Appendix Pos: 63 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 122: Overview Of Setting Parameters And Technical Design

    Appendix Pos: 64 /Anhang/Durchfluss/FSM4000/Übersicht Geräteparameter und technische Ausführung @ 16\mod_1197298637937_3101.doc @ 145521 13.3 Overview of setting parameters and technical design Measuring point: TAG no.: Flowmeter model: Transmitter type: Order no.: Device no.: Order no.: Measured medium temp.: Power supply: Lining:...
  • Page 123 Which substances have had contact with the device? We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City, Date Signature and company stamp Pos: 67 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000...

  • Page 124: Index

    Flowmeter sensor ..........101, 111 Operating safety information........15 Free inlet or outlet ............27 Operator liability ............13 Gaskets............22, 101 Parameterization............58 General information on ground connections....30 Permits and certifications........118 General information on transport ......19 Personnel qualification..........13 General Safety Information........7 Pipes with insulating liner ........31 FSM4000 D184B140U02...
  • Page 125 Supports for meter sizes larger than DN 300 ..21 WEEE directive ............14 Symbols and warnings..........9 Pos: 71 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 72 /Rückseiten/Göttingen @ 0\mod_1138784575421_3101.doc @ 3125 ===== Ende der Stückliste ===== D184B140U02 FSM4000...
  • Page 126 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (06.2008) ©...

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