ABB Sensyflow FMT200-ECO2 Operating Instructions Manual
ABB Sensyflow FMT200-ECO2 Operating Instructions Manual

ABB Sensyflow FMT200-ECO2 Operating Instructions Manual

Thermal mass flowmeter
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A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N | O I / F M T 2 0 0 - E C O 2 - E N R E V . H
Sensyflow FMT200-ECO2
Thermal mass flowmeter
Introduction
Sensyflow FMT200-ECO2
The Sensyflow FMT200-ECO2 is a very compact
and highly dynamic mass flowmeter for air.
The Sensyflow FMT200-ECO2 enables direct mass
or standard volume flow measurement in
pneumatic applications, for example for the
control of painting robots or in pressurized air
systems.
For air, integral mount design
Measurement made easy
Additional Information
Additional documentation on Sensyflow FMT200-
ECO2 is available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:

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Summary of Contents for ABB Sensyflow FMT200-ECO2

  • Page 1 Measurement made easy — Introduction Additional Information Sensyflow FMT200-ECO2 The Sensyflow FMT200-ECO2 is a very compact Additional documentation on Sensyflow FMT200- and highly dynamic mass flowmeter for air. ECO2 is available for download free of charge at www.abb.com/flow. The Sensyflow FMT200-ECO2 enables direct mass...
  • Page 2: Table Of Contents

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Table of contents Commissioning ............12 Safety ................3 Checks prior to commissioning ........... 12 General information and instructions ........3 Switching on the power supply ..........12 Warnings ..................3 Inspection after power-up of the power supply ..
  • Page 3: Safety

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 1 Safety General information and instructions Warnings These instructions are an important part of the product and The warnings in these instructions are structured as follows: must be retained for future reference.
  • Page 4: Intended Use

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 1 Safety Intended use Notes on data safety This product is designed to be connected to and to Mass flow measurement of gases and gas mixtures in closed communicate information and data via a network interface.
  • Page 5: Design And Function

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 2 Design and function Overview Figure 1: Sensor with different screw-in adapter (examples) Design Integral mount design Model Sensyflow FMT200-ECO2 Measuring media Measuring accuracy* Measuring error < ±3 % of measured value, repeatability < ±0.5 % of measured value Permissible measuring medium temperature T −25 to 50 °C (−13 to 122 °F)
  • Page 6: Device Description

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 2 Design and function Device description 1 Gas temperature measurement Gas mass current resistor (R 1 Process adapter connection 3 Electric coupler connector Heating actual value 2 Heating resistor (R...
  • Page 7: Product Identification

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 3 Product identification 4 Transport and storage Name plate Inspection Check the devices immediately after unpacking for possible Note damage that may have occurred from improper transport. The name plates displayed are examples. The device...
  • Page 8: Installation

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 5 Installation Safety instructions Installation conditions WARNING Mounting position Any mounting position can be selected. Risk of injury due to live parts. Improper work on the electrical connections can result in Inlet sections electric shock.
  • Page 9: Ambient Conditions

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Ambient conditions Installing the sensor Storage temperature range Before installing the sensor, observe the following points: −30 to 85 °C (−22 to 185 °F) • The ambient conditions at the installation site comply with the requirements in Ambient conditions on page 9.
  • Page 10: Electrical Connections

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 5 Installation Electrical connections Terminal layout Electrical data for inputs and outputs Please use the supplied cable for the electrical connection of the Power supply flowmeter sensor. It is connected to the sensor with the plug.
  • Page 11: Parameterize

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Parameterize The Sensyflow FMT200-ECO2 can simultaneously operate one Digital output analog output (current 0 / 4 to 20 mA or voltage 0 to 5 / 10 V), Can be configured as pulse / frequency outputs or binary one digital output (frequency, pulse, alarm) and a serial RS 232 outputs.
  • Page 12: Commissioning

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 5 Installation 6 Commissioning … Parameterize Checks prior to commissioning The configuration box is available as an option. It is used to The following points must be checked before commissioning the simplify wiring for testing and configuration purposes.
  • Page 13: Install The Parameterization Program

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Install the parameterization program Start the parameterization program The parameterization program is located on the provided USB 1. Connect the sensor to an open RS232 interface of the PC / stick.
  • Page 14: Parameter Overview

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 6 Commissioning Parameter overview CURRENT DEVICE DATA ANALOG OUTPUT CURRENT 0 to 20 mA 4 to 20 mA VOLTAGE 0 to 10 V 0 to 5 V DIGITAL OUTPUT FREQUENCY OUTPUT...
  • Page 15: Parameter Descriptions

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Parameter descriptions Menu bar NOTICE Data loss Menu / parameter Description Data loss due to the shut-off of power supply during the Configuration initialization phase (status LED blinks red) of the device.
  • Page 16 Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 6 Commissioning … Parameter descriptions Add user-defined unit Figure 8: ‘Add unit’ menu A user-defined unit can be created here. The unit must have the possibility of being presented as a multiple of kg/h.
  • Page 17: Current Device Data' Registration Tab (Start Screen)

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 6 Commissioning … Parameter descriptions ‘Current Device Data’ Registration Tab (Start screen) 1 Menu bar 6 Status bar 2 Registration Tab 7 Sensor connection status 3 Device identification 8 Analog output parameter display...
  • Page 18 Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 6 Commissioning … Parameter descriptions Device detection Standard condition Display information on the connected sensor. Parameter Description Production number Unique serial number of the connected sensor, please provide this number with any inquiry to ABB.
  • Page 19 Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Impulse output option: Figure 13: Impulse output The current measured value is output in impulses/unit on the digital output. Parameter Description Value Set flow rate per impulse. Duration Set impulse length.
  • Page 20: Analog Output' Registration Tab

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 6 Commissioning … Parameter descriptions ‘Analog output’ Registration Tab 1 ‘Configure’ area, selection of the parameters to be configured via check 3 Display of the newly selected values box  / .
  • Page 21 Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Parameter for the analog output Parameter Description Analog output Select the operating mode for the analog output: 0-20 mA, 4-20 mA, 0-5 V, 0-10 V Upper range value Set the flow rate for the maximum current / maximum voltage on the analog output.
  • Page 22: Digital Output' Registration Tab

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 6 Commissioning … Parameter descriptions ‘Digital output’ Registration Tab 1 ‘Configure’ area, selection of the parameters to be configured via check 3 Display of the newly selected values box  / .
  • Page 23 Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H ‘Impulse output’ option Digital output Configuration of the digital output. ‘Standard Frequency’ option Figure 19: Impulse output Figure 17: Standard Frequency output The current measured value is output in impulses/unit on the digital output.
  • Page 24: Operation

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 7 Operation 8 Diagnosis / Troubleshooting General Note The device does not have operating elements for Error messages and device disruptions are indicated via the parameterization on site. status LED on the sensor.
  • Page 25: Maintenance / Repair

    Damage to the sensor All devices delivered to ABB must be free from any hazardous Damage to the sensor due to improper handling and cleaning. materials (acids, alkalis, solvents, etc.).
  • Page 26: Dismounting And Disposal

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 10 Dismounting and disposal Dismounting Disposal WARNING Note Products that are marked with the adjacent symbol Risk of injury due to process conditions. may not be disposed of as unsorted municipal waste The process conditions, for example high pressures and (domestic waste).
  • Page 27: Accessories

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 11 Accessories Sensor Figure 21: Flowmeter sensor FMT200-ECO2 with mounted small flange adapter...
  • Page 28: Small Flange Connections

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H … 11 Accessories Small flange connections KF = ISO KF flange (ISO small flange) Process connection KF DN 25, to adapt inlet run and outlet run, includes 2 clamp rings and 2 sealing rings Inlet section 10 ×...
  • Page 29: Screwed Connections And Adapter

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H Screwed connections and adapter Screwed connection G ⅜ in, connection for Legris hose adapter, pair) for inlet and outlet; inlet adapter with high-tech flow conditioner Legris hose adapter (pair) Screwed connection G ¾ in, simultaneous connection for Transair system 25 mm (pair) Transair adapter 25 mm (pair) Screwed connection G ½...
  • Page 30: Specification

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 12 Specification 13 Additional documents Note Note The device data sheet is available in the ABB download area at All documentation, declarations of conformity, and certificates www.abb.com/flow. are available in ABB's download area. www.abb.com/flow...
  • Page 31: Appendix

    Sensyflow FMT200-ECO2 THERMAL MASS FLOWMETER | OI/FMT200-ECO2-EN REV. H 14 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 32 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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