ABB FV4000-VT4 Operating Instruction
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ABB FV4000-VT4 Operating Instruction

ABB FV4000-VT4 Operating Instruction

Vortex flowmeter / swirl flowmeter
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Operating Instruction
Vortex Flowmeter / Swirl Flowmeter
D184B097U02
FV4000-VT4/VR4 / FS4000-ST4/SR4

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Summary of Contents for ABB FV4000-VT4

  • Page 1 Operating Instruction Vortex Flowmeter / Swirl Flowmeter D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2009 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device.

  • Page 3: Table Of Contents

    Transport of flanged units smaller than DN 350 ..................25 Transport of flanged units larger than DN 300 .....................25 Mounting ................................26 General information on installation.......................26 Installation Requirements..........................27 Recommended inflow and outflow sections ....................28 4.3.1 Vortex flowmeter ...........................28 4.3.2 Swirl flowmeter............................28 D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 4 Information on voltage/current consumption ....................55 Setting the bus address (PROFIBUS PA)....................56 Setting the bus address (FOUNDATION Fieldbus) ..................57 Checking the parameters ..........................58 Communication ..............................59 HART protocol communication ........................59 PROFIBUS PA communication........................61 FOUNDATION Fieldbus communication......................64 Software history............................67 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 5 Error register display when errors are pending..................96 9.1.3 Power failure totalizer..........................96 9.1.4 Clearing the error register ........................96 Error description ............................97 10 Maintenance / Repair............................98 10.1 Returning devices............................98 10.1.1 Contact information ..........................99 10.2 Maintenance for the flowmeter........................100 10.3 Cleaning ..............................100 D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 6 Measured value deviation for temperature....................117 12.6 Temperature of medium ..........................117 12.7 Reference conditions for flow measurement....................117 12.8 Process connections ..........................117 12.9 Materials ..............................118 12.10 Ambient conditions .............................119 12.10.1 Permissible operating pressures FV4000 ...................120 12.10.2 Permissible operating pressures FS4000 ...................121 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 7 Contents 12.11 Transmitter ..............................122 12.11.1 General specifications.........................122 13 Appendix ................................124 13.1 Additional documents ..........................124 13.2 Approvals and certifications ........................124 13.3 Overview of technical design and setting parameters ................130 14 Index .................................132 D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 8: Safety

    The following items are included in the intended use: • Read and follow the instructions in this manual. Observe the technical ratings; refer to the section “Technical limit values”. • • Use only allowed liquids for measurement; refer to the section “Allowed fluids”. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 9: Improper Use

    Material loss, e. g., by drilling the housing. Repairs, alterations, and enhancements, or the installation of replacement parts, are only permissible insofar as these are described in the manual. Approval by ABB Automation Products GmbH must be sought for any activities beyond this scope. Repairs performed by ABB-authorized specialist shops are excluded from this.

  • Page 10: Approved Media

    • Observe the information on the name plate. The meter tube, solid bodies (FV4000-VR4, FV4000-VT4 Vortex flowmeters only), inlet and outlet pipes (FS4000-SR4, FS4000-ST4 Swirl flowmeters only), sensor and gasket come into contact with the measured medium.

  • Page 11: Plates And Symbols

    Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTICE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 12: Name Plate / Factory Tag

    "Technical data". 2. Identifying the transmitter design: The transmitter design can be identified from the name plate. 3. Identifying the software version: The software version can be displayed when the transmitter is switched on. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 13 Safety 1.7.2.2 Name plates G00723 Fig. 2: Name plate G00722 Fig. 3: Name plate, hazardous area D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 14 0045 DN 50 / PN 40 Material: 1.4571 / PTFE / Hast.C-4 Manufactured: 2002 PED: Fluid 1, Gas ABB Automation Products GmbH 37070 Göttingen - Germany G00002 Fig. 4 1 CE mark (with number of labeled 4 Flange material, liner material and location) to confirm the device meets the electrode material (wetted parts).

  • Page 15: Target Groups And Qualifications

    Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts coming into contact with the materials to be measured. ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing so.

  • Page 16: Disposal

    If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 1.10.2 RoHS directive 2002/95/EC With the Electrical and Electronic Equipment Act (ElektroG) in Germany, the European directives 2002/96/EC (WEEE) and 2002/95/EC (RoHs) are translated to national law.

  • Page 17: Transport Safety Information

    Flange bolts and nuts must be secured to provide protection against pipeline vibrations. • The required length of straight pipeline must be provided upstream and downstream of the meter. • The pipeline must be supported upstream and downstream of the meter. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 18: Safety Information For Electrical Installation

    1.15 Safety instructions for operation in hazardous areas Specific requirements affecting the connection for the supply power and the switching output apply for operation in hazardous areas. Please follow the instructions in the section titled "Technical data for hazardous areas". FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 19: Safety Information For Maintenance And Inspection

    As far as provided in the scope of the operational responsibility, check the following items through a regular inspection: − the pressure-carrying walls / lining of the pressure device − the measurement-related function − the leak tightness − the wear (corrosion) D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 20: Design And Function

    If the solid body is dimensioned appropriately, the Strouhal number St will be constant across a very wide range of the Reynolds number Re (Fig. 2). × ϑ ϑ = Kinematic viscosity D = Nominal size of meter tube FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 21 The frequency signal from the flowmeter sensor, which is proportional to the flow, undergoes downstream processing in the transmitter. G00602 Fig. 7: How the Strouhal number is dependent upon the Reynolds number St Strouhal number Re Reynolds number L Linear flow area D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 22: Swirl Flowmeter

    V = 0 G00702 Fig. 8: Principle of measurement of the Swirl flowmeter G00601 Fig. 9: Principle of measurement of FS4000-ST4/SR4 Swirl flowmeters 1 Inlet pipe 4 Stagnation point 2 Piezo sensor 5 Housing 3 Outlet pipe FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 23: Design

    The filter algorithm in the DSP evaluates the signals, picks up the flow signal and sends this frequency to the CPU for conversion into flow units. This data is then shown on the display and transmitted on the current and switching outputs or via fieldbus communication. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 24: Device Designs

    The transmitter can be installed up to 10 m (33 ft) away from the flowmeter sensor. The cable is permanently connected to the transmitter. It can be made shorter if required. G00700 Vortex flowmeter Vortex flowmeter Swirl flowmeter FV4000-VR4 FV4000-VR4 FS4000-SR4 Wafer flange design Flange design Flange design Fig. 12 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 25: Transport

    Flanged units must not be lifted by the terminal box or by the center of the housing. Only the eyebolts fitted to the meter must be used to lift the meter and set it down in the pipeline. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 26: Mounting

    • When selecting the installation site, make sure that moisture cannot penetrate the terminal housing or transmitter compartment. • Make sure the signal cable connectors are plugged in and tightened properly to ensure IP 67 protection. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 27: Installation Requirements

    (see "Ambient conditions" in the section titled "Technical data"). • At high media temperatures > 150 °C (302 °F) the flowmeter sensor must be installed so that the electronics are pointing to the side or downward. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 28: Recommended Inflow And Outflow Sections

    1.8 x D. Similarly, additional inflow and outflow sections are not required downstream of reductions with flange transition pieces conforming to DIN 28545 (α/2 = 8°). min 1,8 D G00704 Fig. 14: Recommended inflow and outflow sections FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 29: Installation At High Media Temperatures > 150°C (302 F)

    If pressure and temperature are to be compensated externally (e. g. with the "Sensycal"), the measuring points must be installed as illustrated in the figure below. 3 ... 5 D 2 ... 3 D 15 x D G00617 Fig. 16: Arrangement of temperature and pressure measuring points D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 30: Installation Of Final Controlling Equipment

    If this does occur, the valve absolutely has to be installed in the flow direction upstream of the flowmeter. Suitable dampers (e. g. air vessels in the case of pumping using a compressor) might need to be used. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 31: Mounting The Meter Tube

    Do not exceed the maximum selected torque. G00034 Fig. 18 Important Tighten flange screws and nuts to prevent them coming loose. This is recommended in the case of pipeline vibration. Supports/damping devices should always be installed to prevent pipeline vibration. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 32: Centering The Wafer Design

    Mounting Centering the wafer design Wafer units (FV4000-VT4/VR4 only) are centered via the outer diameter of the sensor body with the corresponding bolts. Depending on the nominal pressure rating, sleeves for the bolts, a centering ring (up to DN 80) or segments can be ordered as additional accessories (see Fig.

  • Page 33: Flowmeter Insulation

    The requirements to be met by integrators set out in EN 60079-14 must be complied with! Please note that the use of trace heaters will not impair EMC protection or generate additional vibrations. G00672 Fig. 20: Flowmeter insulation 1 Maximum 100 mm (3.94 inch) D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 34: Transmitter Orientation

    Warning - Potential damage to parts The transmitter housing must not be lifted up, since this could tear away the cable coming out of the housing. 4. Put the bolts back in. 5. Fasten the stop screw. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 35: Rotating The Display

    4. Turn the display to the required position. Take care not to over-rotate the connecting cable! 5. Then screw the display panel back in place. 6. Fasten the white cover. 7. Finally, tighten the housing cover hand-tight. The lock on the cover needs to be re-attached on meters for hazardous areas. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 36: Flowmeter Sizes, Flow Range

    17000 765.15 2001.16 10005.82 1) Std. 280 °C (536 °F) version/HT = High temperature version (fmax = 400 °C (752 °F)) The flowrates apply for gas at ρ = 1.2 kg/m 3 (0.075 lb/ft 3 ). FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 37: Flow Ranges, Swirl Flowmeter Fs4000

    4“ 1500 38.26 882.87 6“ 3600 88.29 2118.88 8“ 4900 117.72 2884.03 12“ 10000 311.95 5885.78 16“ 1050 20000 618.01 11771.56 The flowrates apply for gas/steam at ρ = 1.2 kg/m 3 (0.075 lb/ft 3 ). D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 38: Electrical Connection

    Meters approved for use in the USA must be connected in compliance with the National Electrical Code (NEC). Canada: Meters approved for use in Canada must be connected in compliance with the Canadian Electrical Code (CEC). FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 39: Cable Connection Area

    Supply power (terminals 31 / 32) Standard 14 ... 46 V DC Hazardous area design See “Technical data for hazardous areas” section. Residual ripple Maximum 5 % or. ± 1.5 Vpp Power consumption < 1 W D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 40 Electrical connection Connection examples G00640 Fig. 24: Supply power from central voltage supply 1 Functional ground G00641 Fig. 25: Supply power (DC or AC) from power supply unit 1 Functional ground 2 Power supply unit FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 41: Fieldbus Design

    Connection Description PROFIBUS PA FOUNDATION Fieldbus 41 (C9) Switching output + 42 (E9) Switching output - Terminal for cable shield, functional ground 1) Connection for PROFIBUS PA to IEC 1158-2 2) Connection for FOUNDATION Fieldbus (H1) D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 42: Cable Connection

    Important The requirements set out in EN 500181 Section 13.1 and 13.2 must be complied with. The requirements to be met by integrators set out in EN 60079-14 must be complied with when selecting conduit glands. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 43 7. Connect the bare wires to the corresponding terminals (see the section titled "Cable connection area"). 8. Screw on the cover for the cable connection area fully and fasten hand-tight. Make sure the gaskets for the cover are seated properly. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 44 4 mA in Q = 0 and 20 mA in Q = Qmax operating mode. Due to low flow cutoff, the flow is set to 0 below x % Qmax or the low flow (in other words, the current is 4 mA). FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 45: Standard Design, Profibus Pa / Foundation Fieldbus

    6. Connect the bare wires to the corresponding terminals (see the section titled "Cable connection area"). 7. Screw on the cover for the cable connection area fully and fasten hand-tight. Make sure the gaskets for the cover are seated properly. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 46 5.2.3.1 Bus connector The fieldbus transmitter is suitable for connection to the ABB multibarrier, the segment coupler (PROFIBUS PA design only) and special power supply units or a linking device (FOUNDATION Fieldbus design only). As well as the bus connection (terminals 31 / 32) there is also a freely configurable switching output (terminals 41 / 42) available.

  • Page 47: Separate Design

    6. Connect the bare wires to the corresponding terminals (see the section titled "Cable connection area"). 7. Screw on the cover for the cable connection area fully and fasten hand-tight. Make sure the gaskets for the cover are seated properly. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 48 Remote mount design FV4000-VR4 Vortex and FS4000-SR4 Swirl flowmeters are based on the FV4000-VT4 / FS4000-ST4 compact meters with all options. The transmitter is installed separately from the flowmeter sensor, if this is positioned in a location which is difficult to access.
  • Page 49 87 86 86 85 G00709 Fig. 33: Connection between transmitter and flowmeter sensor 1 Voltage supply connection 3 Flowmeter sensor 2 Converter 4 Functional ground Wire colors, signal cable Wire color White Brown Green Yellow Gray Pink Blue Connection D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 50: M12 Plug-In Connector, Profibus Pa

    Matching sockets (type EPG300) can be found in data sheet 10/63 − 6.44 xx, along with other accessories. G00653 Fig. 34: Assignment for connection using optional M12 plug-in connector (view from the front looking at pin insert and pins) Assignment PA+ (31) PA- (32) Shield FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 51: Switching Output

    ≤ 2 V, 16 V ≤ U ≤ 30 V 0 ≤ I ≤ 0.2 mA, 2 mA ≤ I ≤ 15 mA I in mA G00647 Fig. 36: Load resistance of the switching output as a function of current and voltage D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 52: Configuration Of The Switching Output

    Observe the waiting times for meters for hazardous areas (see the section titled "Technical data for hazardous areas"). 3. Remove the transmitter from the housing. To do this, unscrew the three Phillips head screws and carefully take the transmitter out of the housing. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 53 Position the transmitter so that the three screw holes on the base plate are located exactly in front of the threaded bolts. 6. Then tighten the three screws again. 7. Finally, tighten the housing cover hand-tight. The lock on the cover needs to be re-attached on meters for hazardous areas. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 54: Functional Ground/Equipotential Bonding

    1 Functional ground/equipotential bonding terminal Functional ground connection 1. Unscrew the screw-type terminal on the transmitter housing. 2. Insert the fork-type cable lug for functional ground into the terminal between the two metal tabs. 3. Tighten the screw-type terminal. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 55: Commissioning

    The supply voltage for the standard design (model V_40 / S_40)) is 9 ... 32 V DC. The intrinsically safe design (model V_4A / S_4A) has a supply voltage range of 9 ... 24 V DC. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 56: Setting The Bus Address (Profibus Pa)

    Fig. 40: Position of the miniature switch Setting the bus address Unscrew the front cover from the transmitter housing. Set the bus address using the following table. Switch Device address Address mode Setting Local Screw the cover back into place. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 57: Setting The Bus Address (Foundation Fieldbus)

    On the FOUNDATION Fieldbus, the bus address is set automatically via the LAS (LinkActiveScheduler). Addresses are detected via a unique number (DEVICE_ID) made up of the manufacturer ID, the device ID and the device serial number. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 58: Checking The Parameters

    Commissioning Checking the parameters ABB Automation Products sets the parameters of the measuring system and assigns all necessary values on the basis of the ordering information. Since the devices are suitable for universal use (i. e., for fluids and gases), we recommend checking and if necessary modifying the following parameters in the transmitter during installation and start-up.

  • Page 59: Communication

    Current output load Minimum > 250 Ω, maximum 750 Ω The maximum cable length (shielded and twisted) is 1500 m with a cross-section of AWG 24 (0.25 mm Baud rate 1200 baud D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 60 Operation using the HART protocol is described in operating instructions D184B108Uxx. 4 - 20 mA = 250 Ω B min HART RS232C G00790 Fig. 41: HART communication 1 FSK modem Important Up-to-date DD/EDD data can also be downloaded from the ABB homepage at http://www.abb.com/flow. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 61: Profibus Pa Communication

    D699D002Uxx), which, if necessary, can be ordered separately from ABB at any time free of charge. The fieldbus transmitters are suitable for connection to DP / PA segment couplers and the ABB MB204 multibarrier. The meter's PROFIBUS PA interface conforms with Profile B V.3.0 (fieldbus standard PROFIBUS, EN 50170, DIN 19245 [PRO91]).
  • Page 62 The GSD files, along with the "PROFIBUS PA interface description" for the device (part no. D184B093Uxx) appear on the CD included in the scope of supply (part no. D699D002Uxx). The CD can be ordered separately from ABB at any time free of charge if required. FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 63 Detailed descriptions of the blocks / parameters appear in the separate "PROFIBUS PA interface description" for the device (part no. D184B093Uxx). This appears on the CD included in the scope of supply. Parameter settings are made acyclically via the device's PROFIBUS PA-DTM. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 64: Foundation Fieldbus Communication

    The fieldbus transmitters have been designed for connection to special bus power supply units and the ABB MB204 multibarrier. On the standard design (model ...40), the permissible output voltage range is 9 ... 32 V DC. On the intrinsically safe design (model ...4A), the voltage is limited to 9 ...
  • Page 65 You can find both files, as well as the interface description, on the CD included in the scope of supply (part no. D699D002U01). The CD can be ordered separately from ABB at any time free of charge if required. The files can also be downloaded from http://www.fieldbus.org.
  • Page 66 Detailed descriptions of the blocks / parameters appear in the separate "PROFIBUS PA interface description" for the device (part no. D184B093Uxx). This appears on the CD included in the scope of supply. Parameter settings are made acyclically. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 67: Software History

    Function enhancement higher internal readings possible 7.4.3 TRIO-WIRL FV4000 FOUNDATION Fieldbus Software D200F002U01 Software Revision date Type of changes Documentation / Supplements version A.1X 04/2002 Market entry A.2X 07/2007 Function enhancement Reregistration due to new CFF file D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 68: Parameterization

    The standard display then appears (process information). The configuration of the display can be defined by the user. The following display formats can be selected: Display format Display Operating flow with physical display 13.56 Totalized operating flow 409.8 °C Media temperature 185.6 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 69: Operation Using The Buttons On The Transmitter

    If, following execution of the "Enter" button, no more entries are made for approx. 10 s, the display will revert to the previous value. After another 10 s without any entries, the process information will reappear. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 70 3 s. The display flashes to indicate that this function is active. As soon as the magnet stick is taken away from the magnet sensor, the "Enter" function is executed. Important The flow continues to be measured during data entry. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 71: Navigation And Data Entry

    Should the supply power fail, all device parameters and the meter reading will be backed up safely in an FRAM. This means that the transmitter will be ready to resume operation immediately when the power is restored. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 72: Parameter Overview

    QmaxDN operation QmaxDN operation Qmax Qmax Qmin operation Totalizer Totalizer Damping Damping Hardware config. Hardware config. Iout for alarm Error 3/9 Pulse factor Display Display Error register Error register Function test Device address Order number 50VT4 02/10/07 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 73: Programming Protection

    3. Show the current „Enter“ programming level. Gesperrt_ „Enter“ Standard_ 4. Select the required "Step" or "Data" programming level. Spezialist_ "Step" or "Data" Service_ "Step" or "Data" 5. Return to the Progr. parameterization „Enter“ Ebene mode menu level. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 74: Activating Programming Protection

    3. Select the Service_ "Blocked" "Step" or "Data" parameter. Standard_ "Step" or "Data" Gesperrt_ "Step" or "Data" 4. Reactivate Progr. programming „Enter“ Ebene protection. Qv % 5. Go back to „C/CE“ Standard display standard display. 10.5 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 75: Menu Structure

    Special menu with all customer-specific menu entries. Service_ "Service" menu: „Step“ Additional display of the service menu following entry of the correct service code number "SRV code" (this menu is only available to ABB Service). Entry type: from table „Data“ P.Schutz „Enter“ + Alter „Enter“...
  • Page 76 Standard volume Selection: Standard flow Gas Mass Medium: „Step“ Qm (pT) Operating mode: Mass with correction (Pt100 required) Selection: Mass flow Gas Mass Medium: Gas / Steam „Step“ Qm (D) Operating mode: Mass Selection: Mass flow FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 77 Normzustand „Enter“ + 1.0133 bara „Enter“ 1.0133 bara Selection: „Step“ 0 °C 20 °C 0.001 ... 1000000 „Enter“ The menu appears when the following operating modes are selected: Gas mass Qm (pT), gas standard Qn (pT) D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 78 Fluid Qm (D), fluid Qm (D,T), gas standard Qn (Kmpf), gas mass Qm (pT), gas mass Qm (D) Important The "Qvol" and "Qm" parameters are dependent upon the selection made under "Operating mode". FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 79 Press "Enter" to clear the totalizer and the overflow. löschen -> Enter_ „Data“ Dämpfung „Enter“ 50.0 „Enter“ Selection: „Step“ 0.2 ... 100 s Attenuates the current output. Response time: 1 τ (= 63 %) for sudden changes in flow. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 80 „Enter“ + 180.000 „Enter“ Selection: -60 ... 410 C (410 C = off) „Step“ T_Alarm Max. "temperature" alarm „Enter“ Important The "Min. Q_Alarm" and "Max. Q_Alarm" menu items are only displayed if the "I/HART/T_Alarm" parameter is selected. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 81 Totalizer for the number of power failures since first use. „Step“ register „Data“ ..Displays any errors that have occurred. Press the "Enter" button to reset. „Step“ ..D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 82 Schalt- „Enter“ Kontakt The contact is switched on or off as required with the „Data“ "Data" and "Step" buttons. ausgang „Step“ Impuls- 4Hz Rate Selection: „Data“ „Enter“ „Step“ ausgang 0 = pulses 1 = no pulse FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 83: Menu Structure - Enhancement For Hart

    Selects the main display. „Step“ Betrieb_ Prozent_ „Step“ Zähler_ „Step“ Temperatur_ „Step“ Frequenz_ „Step“ Selects the multiplex display. Multipl „Enter“ + Q Betr.- „Enter“ Anzeige art_ „Enter“ „Step“ Betrieb_ Prozent_ „Step“ Zähler_ „Step“ Temperatur_ „Step“ Frequenz_ „Step“ D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 84 „Step“ Command 1 ... 15 multidrop operation „Data“ Geräte- Displays the current software version along with the „Step“ adresse revision date. Entry = Displays the current revision number. „Data“ 50VT4000 „Enter“ D699C00x „Step“ 06/2000 U01 A.16 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 85: Menu Structure - Enhancement For Profibus Pa

    AI2, decimal places resulting from the decimal point in the OUT_SCALE structure. The unit displayed is the UNIT_INDEX from the OUT_SCALE structure. Displays the actual mode of AI2 and the status of the AI2 Status_ „Step“ output variables (OUT status). D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 86 On = Addressing via miniature switches 1-7 „Enter“ swit Note: A change to the local bus address will only be applied when the device is switched on. 8: off = Adr by „Enter“ x = on - = off „Enter“ xx------ FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 87 „Step“ Q Betriebsart Channel setting for totalizer block. „Data“ TOT Channel „Enter“ TOT Channel „Step“ Q Betriebsart Displays the current software version along with the TRIO-WIRL PA „Data“ revision date. 50VT4 PA 11/2001 „Step“ D200F003U01 A.1_ D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 88: Menu Structure - Enhancement For Foundation Fieldbus

    AI2, decimal places resulting from the decimal point in the OUT_SCALE structure. The unit displayed is the UNIT_INDEX from the OUT_SCALE structure. Displays the actual mode of AI2 and the status of the AI2 Status_ „Step“ output variables (OUT status). FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 89 „Enter“ xx------ Displays the communication software version for the Software Rev „Data“ FOUNDATION Fieldbus. „Enter“ Communication: „Step“ Displays the current software version along with the revision date. TRIO-WIRL FF „Data“ 50VT4 FF 11/2001 „Step“ D200F002U01 A.1_ D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 90: Description Of Parameters

    Important The values indicated are typical k factors and frequencies for the associated device models. Precise data can be found in the test logs included in the respective scopes of supply. FV4000-VT4/VR4 Vortex flowmeter Fluid f at Qvmax Gas f...

  • Page 91: Hardware Config

    This submenu allows users to specify the response of the switching output (terminals 41, 42). Depending upon the selection ("Pulse", "Flow alarm", "Temperature alarm", "System alarm"), the "Pulse width", "Min Q_Alarm", "Max Q_Alarm", "Min T_Alarm" or "Max T_Alarm" menus will appear respectively. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 92: Error 3/9

    120 % of 2 Current output with errors "3" and "9", the QmaxDN (21 ... 23 mA, configurable) output switches to alarm status (21 ... 23 Qmin Low flow mA, configurable) FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 93: Standard Factor

    ρV Operating density ρN Standard density Since the mass flow is constant, the following formula applies: ρ ρ 8.7.6 Operating density Please refer to the "AP-Calc" product selection and dimensioning program, which ABB provides free of charge. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 94: Parameterization Of Gases, Steams, And Liquids

    Volume expansion coefficient Operating flow β2 Density compensating coefficient Standard flow ρ Standard density Pbtr Reference pressure ρ Reference density 1) These operating modes can only be selected if the flowmeter is fitted with a temperature measurement device. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 95 Volume expansion coefficient Operating flow β2 Density compensating coefficient Standard flow ρ Standard density Pbtr Reference pressure ρ Reference density 1) These operating modes can only be selected if the flowmeter is fitted with a temperature measurement device. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 96: Error Messages

    The transmitter counts the number of power failures. This information can be read from the error register. Important Only ABB Service personnel are able to clear the power failure totalizer. 9.1.4 Clearing the error register The error register is cleared using the "ENTER" function.

  • Page 97: Error Description

    (QmaxDN) overshot level < A30 Backup database Switch the meter off damaged beyond and back on again, External database B base repair, loss of sensor board might be faulty external database faulty, contact ABB (sensor board) Service D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 98: Maintenance / Repair

    According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for its shipping: All delivered devices to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkali, solvents, etc.).

  • Page 99: Contact Information

    10.1.1 Contact information Address ABB Automation GmbH - Service Instruments - Dransfelder Straße 2 D-37079 Göttingen GERMANY Spare parts e-mail: parts-repair-goettingen@de.abb.com Technical support Phone: +49 (0) 180-5-222 580 Fax: +49 (0) 621 38 193 129 031 e-mail: automation.service@de.abb.com D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 100: Maintenance For The Flowmeter

    Operational reliability of the supply power feed, the lightning protection and the grounds Important When sending the flowmeter to the head office of ABB Automation Products GmbH, complete the return form in the appendix and include with device. 10.3 Cleaning When cleaning the exterior of meters, make sure that the cleaning agent used does not corrode the housing surface and the seals.

  • Page 101: Replacing The Transmitter

    3. Remove the transmitter from the housing. To do this, unscrew the three Phillips head screws and carefully take the transmitter out of the housing. 4. Set the configuration switch as illustrated below. G00719 Fig. 48: Position and function of the configuration switch D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 102 Position the transmitter so that the three screw holes on the base plate are located exactly in front of the threaded bolts. 6. Then tighten the three screws again. 7. Finally, tighten the housing cover hand-tight. The lock on the cover needs to be re-attached on meters for hazardous areas. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 103: Disassembling The Flowmeter

    Never unscrew the fixing screws from the base or the transmitter from the base. Doing so can damage the meter beyond repair. In the event of problems, please contact ABB Service. G00726 Fig. 49: Parts attached to the Swirl and Vortex meters...

  • Page 104: Ex Relevant Specifications

    The respective applicable maximum values must be complied with. The significant differences between models are listed in the table titled "Differences between explosion-proof designs with regard to safety engineering". Detailed descriptions appear later in this section. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 105: Fieldbus Devices

    All nodes act as passive current sinks. • No power is fed in when a bus node is sending. There is only one active device per segment (supply unit / segment coupler). Designation: II 2G EEx ia IIC T4 D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 106: Differences Between Explosion-Proof Designs With Regard To Safety Engineering

    Um = 60 V Um = 60 V Supply voltage UB = 14-46 V UB = 14-46 V Vmax = 14-28 V UB = 14-46 V Ui = 28 V UB = 14-46 V Ui = 28 V FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 107: Ex "Ib" / Ex "N" Design For Vt41/St41 And Vr41/Sr41 (4

    The minimum voltage U S of 14 V is based on a load of 0 Ω . Flowmeter sensor wire colors U S = supply voltage Terminal Wire color R B = Maximum permissible load in power supply circuit, e.g., Blue indicator, recorder or power resistor Pink Gray Yellow Green Brown White D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 108: Approval Data For Hazardous Areas

    When connected to the line supply / not connected to the line supply, the electrical circuits must not exceed overvoltage category III / II. 290 °C (554 °F) 400 °C (752 °F) Change from one to two columns FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 109: Ex "D" / Ex "Ib" / Ex "N" Design For Vt42/St42 And Vr42/Sr42 (4

    Supply current (supply power) and switching output must be either only intrinsically safe or only non-intrinsically safe. A combination of the two is not permitted. On intrinsically safe circuits, equipotential bonding must be in place along the entire length of the cable used. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 110: Supply Power Or Supply Current

    Zone 21 / 22: Ex td A21 / Ex td A22 T amb = -20 °C ... 60 °C When connected to the line supply / not connected to the line supply, the electrical circuits must not exceed overvoltage category III / II. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 111: Medium Temperatures / Temperature Classes

    (4 ... 20 mA / HART) Flowmeter sensor wire colors Terminal Wire color Important The devices may only be operated in explosive areas if the housing covers have been fully closed. Blue Pink Gray Yellow Green Brown White D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 112: Supply Power Or Supply Current

    P i = 115 mW Effective internal capacitance: 11 nF Effective internal inductance: 0.14 mH U B = 16 ... 30 V Non-incendive NI/Class I/Div 2/ABCD/T4 Ta = 70 °C Type 4X I B = 2 ... 15 mA FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 113: Trio-Wirl Control Drawing

    Ex relevant specifications 11.4.4 Trio-Wirl control drawing Fig. 56: Connection diagram and data VT43 / VR43 and ST43 / SR43 D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 114: Eex "Ia" Design For Vt4A/St4A And Vr4A/Sr4A (Fieldbus)

    White When commissioning the flowmeter, refer to EN 50281-1-2 regarding use in areas with combustible dust. After switching off the supply power, wait t > 2 minutes before opening the transmitter housing. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 115: Approval Data For Hazardous Areas

    2) The permissible limits for the ambient temperature are approval- and order-specific (standard: -20 °C (-4 °F)). Maximum medium Temperature class temperature 130 °C (266 °F) 195 °C (383 °F) 290 °C (554 °F) 400 °C (752 °F) Change from one to two columns D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 116: Specifications

    15 % above maximum flow (no cavitation permitted!) Inch FV4000- FS4000- VT4/VR4 ST4/SR4 1/2“ 0,3 % 25 ... 250 1“ ... 6“ 0,2 % 200 ... 300 8“ ... 12“ 0,25 % 0,2 % FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 117: Measured Value Deviation For Temperature

    FS4000-ST4/SR4 DN 15 ... DN 200 1) DIN PN 10 ... PN 40 ASME Class 150/300 DN 300 ... DN 400 1) DIN PN 10 ... PN 16 ASME Class 150 1) Other designs on request. D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 118: Materials

    -55 ... 280 °C (-67 … 536 °F) -55 ... 280 °C (-67 … 536 °F) Graphite special -55 ... 400 °C (-67 ... 752 °F) (Hochtemperatur) Housing, electronics Cast aluminum, varnished 1) Other designs on request. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 119: Ambient Conditions

    Please refer to the order information for ambient temperatures < -20 °C (< -4 °F). Please note the information in the section titled "Technical data for hazardous areas, transmitter". D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 120: Permissible Operating Pressures Fv4000

    PS = 25 bar to TS = 140 °C if suitable gasket materials are selected • DN 50 and DN 80: PS = 16 bar to TS = 140 °C if suitable gasket materials are selected FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...

  • Page 121: Permissible Operating Pressures Fs4000

    TS Temperature (°C) Process connection ASME flange 300 lb 150 lb -60 -30 90 120 150 180 210 240 270 TS [°C] G00625 Fig. 65 PS Pressure (bar) TS Temperature (°C) Change from one to two columns D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 122: Transmitter

    5/93 and EMC Directive 89/336/EEC (EN 50081- 1, EN 50082-2). Note: EMC protection and protection against accidental contact are limited when the housing cover is open. Damping Configurable from 1 ... 100 s, corresponds to 5 τ. FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 123 Operating flow m 3 / h 4 0 9 , 8 G00636 Fig. 69: Totalized operating flow ° C 1 8 5 , 6 G00637 Fig. 70: Temperature of medium Change from one to two columns D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 124: Appendix

    13 Appendix 13.1 Additional documents • Data sheet (D184S035Uxx) Important All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.de/durchfluss 13.2 Approvals and certifications The version of the meter in your possession meets the requirements of the...
  • Page 125 Appendix D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 126 Appendix FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 127 Appendix D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 128 Appendix FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 129 Appendix D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 130: Overview Of Technical Design And Setting Parameters

    0.5 - 99.99 seconds 1st display line: Q (%), Q (unit), totalizer, temperature 2nd display line: Q (%), Q (unit), totalizer, temperature 2nd multiplex line: ON / OFF Communication: HART protocol PROFIBUS PA FOUNDATION Fieldbus FF FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 131 Other toxic substances Radioactive Which substances have come into contact with the device? We hereby state that the devices/components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...

  • Page 132: Index

    Information on voltage/current consumption ...55 Inspection..............25 EEx ................109 Installation at high media temperatures > 150 C EEX................114 (302°F) ..............29 Installation for pressure and temperature Electrical connection..........38 measurement ............29 Error 3/9 ..............92 Installation of final controlling equipment....30 Error description............97 FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 133 Parameterization of gases, steams, and liquids ..94 Transport..............25 Permissible operating pressures FV4000..120, 121 Transport of flanged units larger than DN 300 ..25 Plates and symbols..........11 Transport of flanged units smaller than DN 350 ..25 Power failure totalizer ..........96 D184B097U02 FV4000-VT4/VR4 / FS4000-ST4/SR4...
  • Page 134 Index Transport safety information ........17 Warranty provisions ..........10 WEEE Directive ............16 Warranty ..............10 Change from one to two columns FV4000-VT4/VR4 / FS4000-ST4/SR4 D184B097U02...
  • Page 136 ABB has Sales & Customer Support expertise in over The Company’s policy is one of continuous product 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (02.2009) ©...

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