Replacing The Brushes - Taylor-Dunn ET-015-00 Operation, T Roubleshooting And Replacement Parts Manual

Brush Spring Orientation

REPLACING THE BRUSHES

NOTE: It is recommended that all four brushes be replaced as a set.
NOTE: Motors without removable brush covers must be disassembled
to replace the brushes. Refer to Motor Inspection-
Disassembly section for information on taking the motor apart.
NOTE: Some motors are equipped with brush pairs. These motors
must be disassembled to replace the brushes. Refer to
Inspection-Disassembly
the motor apart. Refer to the
vehicles brush configuration.
NOTE: Some motors have brush leads that are routed through or
behind the brush holder assembly. In this case, the brush holder
assembly must be removed to replace the brushes.
NOTE: The motor must be removed from the vehicle for this procedure.
Transmission Service
Refer to
removing the motor.
1. Remove the brush covers.
2. Loosen the brush wire retaining screw and remove the brush from
the brush holder. Be careful with the brush spring and do not let it
slip off of the spring mount. If the spring comes off, then the motor
must be disassembled. Refer to
Disassembly
section for information on taking the motor apart.
3. Install the new brushes in reverse order.
4. Be certain that the brush springs do not rest up against the brush
wires. Refer to illustrations in
proper brush spring position.
section for information on taking
Motor Parts List
for your
section for information on
Motor Inspection-
Motor Inspection-Assembly
Motor Service
Motor
for
Page 5
Motor