Taylor-Dunn ET-015-72 Utility Vehicle Manuals

Manuals and User Guides for Taylor-Dunn ET-015-72 Utility Vehicle. We have 1 Taylor-Dunn ET-015-72 Utility Vehicle manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn ET-015-72 Operation, T Roubleshooting And Replacement Parts Manual (166 pages)

MZ-150-05

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 4 MB

Table of Contents
5
Introduction

10
- About this Manual
  
  10
- Who Should Read this Manual
  
  10
- Responsibilities
  
  10
- How to Use this Manual
  
  11
  - Conventions
    11
- How to Identify Your Vehicle
  
  12
- Taking Delivery of Your Vehicle
  
  13
Safety Rules and Operating Instructions

16
- Standard Specifications
  
  16
- Safety Rules and Guidelines
  
  17
- Driver Training Program
  
  17
  - Driver Qualifications
    17
- Vehicle Controls
  
  18
  - Light Switch
    18
  - Windshield Wiper Switch
    18
  - Hour Meter
    18
  - Battery Status Gauge
    18
  - Turn Signal Lever
    18
  - Hazard Lights
    18
  - Speedometer
    18
  - Start Switch
    18
  - Power Light
    18
  - Odometer / Trip Odometer
    19
  - Horn Switch
    19
  - Shift Lever
    19
  - Battery Disconnect
    19
  - Steering
    20
  - Seat Interlock Switch
    20
  - Accelerator Pedal
    20
  - Foot Brake Pedal
    20
  - Park Brake, Hand
    20
- Vehicle Operational Guidelines
  
  21
  - Safety Guidelines
    21
  - Starting
    21
  - While Driving
    21
  - Loading and Unloading
    21
  - Towing Loads
    21
  - Parking
    22
  - Towing this Vehicle
    22
- Fuse Panel
  
  23
- Charging Your Vehicle
  
  24
- Storing / Returning to Service
  
  25
  - Storing Your Vehicle
    25
  - Returning to Service
    25
- Periodic Maintenance Checklist
  
  26
  - Daily Visual Inspection
    27
- Maintenance Guidelines for Severe Duty Applications
  
  27
General Maintenance

30
Maintenance Guidelines

30
Troubleshooting Guide

31
Lubrication Chart

32
- Inspect the Front Wheel Bearings and King Pin
  33
Front Axle Service

34
Inspect the Front Wheel Bearings and King Pin

34
- Adjust Front Wheel Bearings
  34
Adjust Front Wheel Bearings

35
Brake Service

36
Front Axle Removal and Installation

36
- Removal
  36
- Installation
  36
Steering Component Service

36
Front End Alignment

38
Inspect Ball Joints

41
Adjust the Steering Gear

42
Replace the Ball Joints, Tie Rods, and Drag Link

43
- Replacing the Drag Link
  44
- Replacing the Tie Rod
  45
Center the Steering Gear

45
Repair the Steering Gear

46
- Exploded View of Steering Gear
  48
Adjust the Drive Chain

50
Check the Oil Level

51
Change the Oil

51
Drive Motor, Chain Drive

52
- Remove
  52
- Install
  52
Rear Axle

53
- Remove and Install
  53
- Replace the Axle Bearing
  53
Chain Case

54
- Disassemble
  54
- Assemble
  54
Differential Assembly (3Rd Member)

56
- Disassemble
  56
- Assemble
  57
Re-Shimming the Pinion Housing

59
Exploded View

60
- Inspect the Service Brake
  
  62
  - Front Disc Brake Pads
    62
  - Disc Brake Rotor
    62
  - Brake Shoes
    63
  - Brake Drum
    63
- Inspect the Parking Brake
  
  64
- Adjust the Service Brakes
  
  64
- Adjust the Parking Brake
  
  65
  - Primary Adjustment
    65
  - Secondary Adjustment
    65
- Check Master Cylinder Fluid
  
  66
- Bleed the Brake System
  
  67
- Flush the Brake System
  
  69
- Replace Rear Brake Shoes
  
  70
Motor Service

74
- Inspecting the Motor Brushes
  
  74
- Motor Inspection
  
  74
- Motor Removal and Installation
  
  76
- Replacing the Brushes
  
  77
- Replacing the Bearings
  
  78
- Repairing the Commutator
  
  78
  - Service Limits
    78
- Service Limits
  
  79
Battery Service

82
- Cleaning
  
  82
- Testing
  
  83
- Charging
  
  84
- Watering
  
  85
  - Single Point Battery Watering System
    85
- Replacing (6-Volt Batteries Only)
  
  86
  - Moist Charge Batteries
    87
- Storage and Returning to Service
  
  88
  - Storage
    88
  - Returning to Service
    89
- Throttle Linkage Adjustments
  
  92
  - Magnetic Module
    92
  - Pot Box Module
    93
  - Tire Inflation
    96
  - Tire Inspection
    96
- Tire Inspection
  
  97
- Tire Inflation
  
  97
Tires and Wheels

97
- Replace the Tire/Wheel
  
  97
- Replace the Tire (Pneumatic)
  
  97
- Repair the Tire (Pneumatic)
  
  98
- Replace the Tire (Pneumatic)
  
  99
Electrical Troubleshooting

102
- Symptoms
  
  102
- Read this First
  
  103
  - Test Equipment Required
    103
  - IMPORTANT NOTES and INSTRUCTIONS
    103
  - Definitions
    104
  - Forward/Reverse Switch
    106
  - Throttle Module
    107
  - Motor Windings
    108
  - Contactors
    109
  - Contactor Negative Return
    110
- Unusual Symptom Troubleshooting Guide
  
  111
  - Freewheel Diode
    111
  - Plugging Diode
    111
  - Freewheel Diode
    112
  - Plugging Diode
    112
  - Contactors
    113
  - Iso
    113
Wire Diagrams

117
Illustrated Parts

117
- Front Axle and Brake
  118
- Steering Linkage
  120
- Steering Gear
  122
- Steering Column
  122
- Front Suspension
  124
- Transmission Chain Case
  126
- Transmission Differential Case
  128
- Rear Axle
  130
- Rear Brakes
  130
- Rear Suspension
  132
- Drive Shaft
  132
- Motor (Direct Drive)
  134
- Motor Mount (Direct Drive)
  134
- Motor (Chain Drive)
  136
- Brake Lines
  138
- Brake Linkage (Parking Brake)
  140
- Instrument Panel (Dash)
  142
- Speed Control Panel
  144
- F&R Switch Assembly
  146
- Miscellaneous Electrical
  148
- Miscellaneous Frame and Body
  149
- Doors
  150
- Charger
  152
- Batteries
  154
- Decals
  156
- Seat Cushions and Deck
  158
Appendix A: Special Tools

160
- Hex Bolts
  161
- Other Bolts
  161
Appendix B: Suggested Torque Limits for Standard Hardware

161
- Hex Nuts
  162
- Hex Lock Nuts (Stover)
  162
- Other Nuts
  162
- Suggested Torque Values (Non-Critical Hardware)
  163
- Suggested Torque Values (Critical Hardware)
  164
Appendix C: Brake Lining Handling Precautions

165

Taylor-Dunn Categories

Utility Vehicle Electric Vehicles Trucks Tractor Automobile

More Taylor-Dunn Manuals

Taylor-Dunn ET-015-72 Utility Vehicle Manuals

Taylor-Dunn ET-015-72 Operation, T Roubleshooting And Replacement Parts Manual (166 pages)

Table of Contents

Introduction

About this Manual

Who Should Read this Manual

Responsibilities

How to Use this Manual

How to Identify Your Vehicle

Taking Delivery of Your Vehicle

Safety Rules and Operating Instructions

Standard Specifications

Safety Rules and Guidelines

Driver Training Program

Vehicle Controls

Vehicle Operational Guidelines

Fuse Panel

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Maintenance Guidelines for Severe Duty Applications

General Maintenance

Maintenance Guidelines

Troubleshooting Guide

Lubrication Chart

Front Axle Service

Inspect the Front Wheel Bearings and King Pin

Adjust Front Wheel Bearings

Brake Service

Front Axle Removal and Installation

Steering Component Service

Front End Alignment

Inspect Ball Joints

Adjust the Steering Gear

Replace the Ball Joints, Tie Rods, and Drag Link

Center the Steering Gear

Repair the Steering Gear

Adjust the Drive Chain

Check the Oil Level

Change the Oil

Drive Motor, Chain Drive

Rear Axle

Chain Case

Differential Assembly (3Rd Member)

Re-Shimming the Pinion Housing

Exploded View

Inspect the Service Brake

Inspect the Parking Brake

Adjust the Service Brakes

Adjust the Parking Brake

Check Master Cylinder Fluid

Bleed the Brake System

Flush the Brake System

Replace Rear Brake Shoes

Motor Service

Inspecting the Motor Brushes

Motor Inspection

Motor Removal and Installation

Replacing the Brushes

Replacing the Bearings

Repairing the Commutator

Service Limits

Battery Service

Cleaning

Testing

Charging

Watering

Replacing (6-Volt Batteries Only)

Storage and Returning to Service

Throttle Linkage Adjustments

Tire Inspection

Tire Inflation

Tires and Wheels

Replace the Tire/Wheel

Replace the Tire (Pneumatic)

Repair the Tire (Pneumatic)

Replace the Tire (Pneumatic)

Electrical Troubleshooting

Symptoms

Read this First