Taylor-Dunn ET-015-00 Operation, T Roubleshooting And Replacement Parts Manual page 6

Table of Contents
Brake Service
Inspect the Service Brake ........................ 2
Front Disc Brake Pads ........................................... 2
Disc Brake Rotor .................................................... 2
Brake Shoes ........................................................... 3
Brake Drum ............................................................ 3
Inspect the Parking brake ........................ 4
Adjust the Service Brakes ........................ 4
Adjust the Parking Brake ......................... 5
Primary Adjustment ................................................ 5
Secondary Adjustment ............................................ 5
Check Master Cylinder Fluid .................... 6
Bleed the Brake System ........................... 7
Flush the Brake System ........................... 9
Replace Rear Brake Shoes ....................... 10
Motor Service
Inspecting the Motor Brushes ................. 2
Motor Inspection ....................................... 2
Motor Removal and Installation ............... 4
Replacing the Brushes ............................. 5
Replacing the Bearings ............................ 6
Repairing the Commutator ....................... 6
Service Limits ........................................... 7
Battery Service
Cleaning .................................................... 2
Testing ....................................................... 3
Charging ................................................... 4
Watering .................................................... 5
Single Point Battery Watering System .................... 5
Replacing (6-volt batteries only) .............. 6
Moist Charge Batteries ........................................... 7
Storage and Returning to Service ........... 8
Storage ................................................................... 8
Returning to Service ............................................... 9
Throttle Linkage
Throttle Linkage Adjustments .................. 2
Magnetic Module .................................................... 2
Pot Box module ...................................................... 3
Tires and Wheels
Tire Inflation .............................................. 2
Tire Inspection .......................................... 2
Replace the Tire/Wheel ............................. 3
Replace the Tire (pneumatic) .................. 3
Repair the Tire (pneumatic) ..................... 4
Replace the Tire (pneumatic) .................. 5
Electrical Troubleshooting
Symptoms: ................................................ 2
READ THIS FIRST ..................................... 3
Test Equipment Required: ...................................... 3
IMPORTANT NOTES and INSTRUCTIONS ......... 3
Definitions: .............................................................. 4
Forward/Reverse Switch: ........................................ 6
Throttle Module: ...................................................... 7
Motor Windings ...................................................... 8
Contactors .............................................................. 9
Contactor Negative Return ..................................... 10
Unusual Symptom
Troubleshooting Guide ...................... 11
PLUGGING DIODE ............................................... 12
FREEWHEEL DIODE ............................................ 12
ISO ......................................................................... 13
Contactors .............................................................. 13
Wire Diagrams
Illustrated Parts
Front Axle and Brake .................................. 2
Steering Linkage ......................................... 4
Steering Gear ............................................. 6
Steering Column ......................................... 6
Front Suspension ........................................ 8
Transmission Chain Case ........................... 10
Transmission Differential Case ................... 12
Rear Axle .................................................... 14
Rear Brakes ................................................ 14
Rear Suspension ........................................ 16
Drive Shaft ................................................. 16
Motor (direct drive) ..................................... 18
Motor Mount (direct drive) ........................... 18
Motor (chain drive) ...................................... 20
Brake Lines................................................. 22
Brake linkage (parking brake) ..................... 24
Instrument Panel (dash) .............................. 26
Speed Control Panel ................................... 28
F&R Switch Assembly ................................. 30
Miscellaneous Electrical .............................. 32
Miscellaneous Frame and Body .................. 33
Doors .......................................................... 34
Charger ...................................................... 36
Batteries ..................................................... 38
Decals ........................................................ 40
Seat Cushions and Deck ............................. 42